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3E Analysis of the Effect of Different Type of Fans on Cooling Performance Applied to an Industrial Deep Freezer

Year 2021, Volume: 9 Issue: 5, 1621 - 1637, 31.10.2021
https://doi.org/10.29130/dubited.840795

Abstract

In this study, two different industrial refrigerators were designed, manufactured and tested to analyze the impact of different types of fans (Type 1 and Type 2) used in industrial cooling systems on the performance of the cooling system. In order to test the fan performance and airflow effects, two axial fan configurations with different structures and different motor technology (EC and shaded-pole induction) were tested in two separate industrial refrigerator test rooms in accordance with TS EN ISO 23953-2 standards. R290 (Propane) was used as a refrigerant in the systems. The average temperature and relative humidity values of the environment where the experiment was conducted were measured as 25 °C and 60 % (Class 3), respectively. During the experiments, the total of 51.71 kWh energy was consumed in system 1, while the total of 54.22 kWh energy was consumed in system 2 and the difference between the energy consumption of the two systems was calculated as 4.85%. The average temperatures of the inlet and outlet of the evaporator of the system 1 and 2 were -21.57 °C, -18.97 °C and -23.43 °C, -20.94 °C, respectively. The average refrigerant temperatures for the system 1 and 2 were calculated as -24.65 °C, -26.44 °C, respectively. While the average coefficient of performance value of the type 1 system was 1.74, it was calculated as 1.54 for the type 2 cooling system. The average second-law efficiencies for the two cooling systems were calculated as 30.85 % and 29.81 %, respectively. In addition, the environmental economy analysis was carried out using the amount of CO2 that was prevented from emitting and the CO2 emission price calculated accordingly.

Thanks

We would like to thank Nurdil Refrigeration Inc. for its contributions to this work.

References

  • [1] J. Wang, Y. Li, Y. Wang, L. Yang, X, Kong and B. Sundén, “Experimental investigation of heat transfer performance of a heat pipe combined with thermal energy storage materials of CuO-paraffin nanocomposites,” Solar Energy, vol. 211, pp. 928-937, 2020.
  • [2] B. Utomo, Q. Lailiyah, P. Bakti and I. Paramudita, “Heat transfer characteristic of proposed heat transfer configurations of temperature chamber design for energy test refrigerator,” in American Institute of Physics (AIP) Conference Proceedings, 2020, vol. 2248, pp. 050002-1-050002-10.
  • [3] J. Ye, X. Huang, Y. Cheng, J. Shao and Y. Zhang, “Air volume improvement in the duct system in frost-free refrigerators based on the CFD method,” Journal of Supercomputing, vol. 76, no. 5, pp. 3749-3764, 2020.
  • [4] F.G. Modarres, M. Rasti, M.M. Joybari, M.R.F. Nasrabadi and O. Nematollahi, “Experimental investigation of energy consumption and environmental impact of adaptive defrost in domestic refrigerators,” Measurement, vol. 92, pp. 391-399, 2016.
  • [5] R.S. Ribeiro, D.L. Silva and C.J.L. Hermes, “Optimal design of fan-supplied tube-fin evaporators subjected to frosting conditions aiming at minimum energy consumption,” Journal of the Brazilian Society of Mechanical Sciences and Engineering, vol. 40, no. 479, pp. 1-11, 2018.
  • [6] S. Erten, C. Ocak and M. Aktaş, “Experimental analysis of fan performance in industrial cooling systems,” in Proceeding of 9th International Conference on Advanced Technologies (ICAT'20), Bolu, Turkey, 2020, pp. 551-562.
  • [7] W. Dong, Y. Liu, Z. Kou, L. Yao, L. Tao and P. Xia, “Energy and exergy analysis of an air-source heat pump water heater system using CO2/R170 mixture as an azeotropy refrigerant for sustainable development,” International Journal of Refrigeration, vol. 106, pp. 628-638, 2019.
  • [8] P. Acharya, B.K. Choudhury, S.K. Rout, “Effect of speed of condenser fan motor on vapor compression refrigeration system,” Advances in Air Conditioning and Refrigeration, Singapore: Springer, 2021, pp. 395-403.
  • [9] A.O. Elsayed, T.S. Kayed, “Dynamic performance analysis of inverter-driven split air conditioner,” International Journal of Refrigeration, vol. 118, pp. 443-452, 2020.
  • [10] H. Yang, , N. Pei, , L. Liu, , M. Fan, , Y. Qin, “Experimental study on the effect of condensate water on the performance of split air conditioning system,” Energy Reports, vol. 7, pp. 840-851, 2021.
  • [11] M. Thakre, C. Shinde, “Evaluation of a variable speed DC compressor for energy efficiency employing refrigerant-R290,” in International Conference on Power, Energy, Control and Transmission Systems (ICPECTS), Chennai, India, 2020, pp. 1-5.
  • [12] F. Hermosa, C. Tasiguano, M. Pozo, E. Acurio, “Controller design for high-energy-efficient performance of a household refrigerator using inverter technology,” in Proceedings of the 18th LACCEI International Multi-Conference for Engineering, Education and Technology, Buenos Aires, Argentina, 2020, pp. 1-7.
  • [13] D. Colorado and W. Rivera, “Performance comparison between a conventional vapor compression and compressionabsorption single-stage and double-stage systems used for refrigeration,” Applied Thermal Engineering, vol. 87, pp. 273-285, 2015.
  • [14] D.C. Panigrahi and D.P. Mishra, “CFD simulations for the selection of an appropriate blade profile for improving energy efficiency in axial flow mine ventilation fans,” Journal of Sustainable Mining, vol. 13, no. 1, pp. 15-21, 2014.
  • [15] X. Zhao, J.Sun, Z. Zhang, “Prediction and measurement of axial flow fan aerodynamic and aeroacoustic performance in a split-type air-conditioner outdoor unit,” International Journal of Refrigeration, vol. 36, no. 3, pp. 1098-1108, 2013.
  • [16] Z. Dang, Z. Zhang, M. Gao, S. He, “Numerical simulation of thermal performance for super large-scale wet cooling tower equipped with an axial fan,” International Journal of Heat and Mass Transfer, vol. 135, pp. 220-234, 2019.
  • [17] A. Zulkifli and Zulfikri, “Optimize performance of split AC evaporator using variable speed drive in motor fan evaporator,” in American Institute of Physics (AIP) Conference Proceedings, 2020, vol. 1983, pp. 020010-1 -020010-7.
  • [18] G. Angelini, T. Bonanni, A. Corsini, G. Delibra, L. Tieghi, D. Volponi, “Optimization of an axial fan for air cooled condensers,” Energy Procedia, vol. 126, pp. 754-761, 2017.
  • [19] M. Caner, N. Duman, E. Buyruk and F. Kılınç, “Performance analysis of horizontal ground source heat pump system in Sivas,” Journal of Science and Technology of Dumlupinar University, vol. 42, pp. 47-53, 2019.
  • [20] M. Aktaş, M. Koşan, E. Arslan and A.D. Tuncer, ”Designing a novel solar-assisted heat pump system with modification of a thermal energy storage unit,” Proceedings of the Institution of Mechanical Engineers, Part A: Journal of Power and Energy , vol. 233, no. 5, pp. 588-603, 2019.
  • [21] Y.A. Çengel and M.A. Boles, Thermodynamics: An Engineering Approach, 8th ed., New York, USA: McGraw-Hill Higher Education, 2014.
  • [22] M.G. Elzen, A.F. Hof, A.M. Beltran, G. Grassi, M. Roelfsema, B. van Ruijven, J. van Vlietvan, and D.P. Vuuren, “The Copenhagen Accord: abatement costs and carbon prices resulting from the submissions,” Environmental Science & Policy, vol. 14, no. 1, pp. 28–39, 2011.
  • [23] C.D. Pitis, “Energy efficient single stage axial fan (ENEF),” in IEEE Canada Electrical Power Conference, Montreal, Canada, 2007, pp. 280-285.
  • [24] Kline, S. J., and McClintock, F. A., “Describing uncertainties in single sample experiments,” Mechanical Engineering, vol. 75, pp. 3-8, 1953.
  • [25] Systemair Technical Handbook. (Oct. 20, 2019). Ventilation, [Online]. Available: www.systemair.com/fileadmin/user_upload/systemair-b2b/Support/Technical_Handbook_EN_2019-10_E2029.pdf.
  • [26] Ebmpapst. (Nov. 4, 2018). Comparison: Energy-saving motor (ESM) vs. Q-motor [Online]. Available: www.ebmpapst.co.uk/media/content/news_media/ebmpapst_news/content_epnews/FirstSpirit_1421932187875Schulung_ESM_E~1.pdf.
  • [27] B.K. Sovacool, “Valuing the greenhouse gas emissions from nuclear power: a critical survey,” Energy Policy, vol. 36, no. 8, pp. 2950–2963, 2008.
  • [28] R. Tripathi, G.N. Tiwari and V.K. Dwivedi, “Overall energy, exergy and carbon credit analysis of N partially covered Photovoltaic Thermal (PVT) concentrating collector connected in series,” Solar Energy, vol. 136, pp. 260–267, 2016.
  • [29] E. Arslan, and M. Aktaş, “4E analysis of infrared-convective dryer powered solar photovoltaic thermal collector,” Solar Energy, vol. 208, pp. 46–57, 2020.

Endüstriyel Derin Dondurucuya Uygulanan Farklı Tip Fanların Soğutma Performansına Etkisinin 3E Analizi

Year 2021, Volume: 9 Issue: 5, 1621 - 1637, 31.10.2021
https://doi.org/10.29130/dubited.840795

Abstract

Bu çalışmada, endüstriyel soğutma sistemlerinde kullanılan farklı tip fanların (Tip 1 ve Tip 2) soğutma sisteminin performansına etkisini analiz etmek için iki farklı endüstriyel buzdolabı tasarlanmış, üretilmiş ve test edilmiştir. Fan performansını ve hava akış etkilerini test etmek için farklı yapılarda ve farklı motor teknolojilerine (EC ve gölge kutuplu indüksiyon) sahip iki adet aksiyal fan konfigürasyonu, TS EN ISO 23953-2 standartlarına göre iki ayrı endüstriyel buzdolabı test odasında test edilmiştir. Sistemlerde soğutucu akışkan olarak R290 (Propan) kullanılmıştır. Deneyin yapıldığı ortamın ortalama sıcaklık ve bağıl nem değerleri sırasıyla 25 ° C ve % 60 (Sınıf 3) olarak ölçülmüştür. Deneyler sırasında 1. sistemde toplam 51.71 kWh enerji tüketilirken 2. sistemde toplam 54.22 kWh enerji tüketilmiş ve iki sistemin enerji tüketimi arasındaki farkı % 4.85 olarak hesaplanmıştır. Sistem 1 ve 2'nin buharlaştırıcısının giriş ve çıkışının ortalama sıcaklıkları sırasıyla -21.57 °C, -18.97 °C ve -23.43 °C, -20.94 °C’dir.

Sistem 1 ve 2 için ortalama soğutucu akışkan sıcaklıkları sırasıyla -24.65 °C ve -26.44 °C olarak hesaplanmıştır. Tip 1 sistemin ortalama performans katsayısı değeri 1.74 iken, tip 2 soğutma sistemi için 1.54 olarak hesaplanmıştır. İki soğutma sistemi için ortalama ikinci kanun verimleri sırasıyla % 30.85 ve % 29.81 olarak hesaplanmıştır. Ayrıca emisyonu önlenen CO2 miktarı ile çevre ekonomisi analizi yapılmış ve buna göre CO2 emisyon fiyatı hesaplanmıştır.

References

  • [1] J. Wang, Y. Li, Y. Wang, L. Yang, X, Kong and B. Sundén, “Experimental investigation of heat transfer performance of a heat pipe combined with thermal energy storage materials of CuO-paraffin nanocomposites,” Solar Energy, vol. 211, pp. 928-937, 2020.
  • [2] B. Utomo, Q. Lailiyah, P. Bakti and I. Paramudita, “Heat transfer characteristic of proposed heat transfer configurations of temperature chamber design for energy test refrigerator,” in American Institute of Physics (AIP) Conference Proceedings, 2020, vol. 2248, pp. 050002-1-050002-10.
  • [3] J. Ye, X. Huang, Y. Cheng, J. Shao and Y. Zhang, “Air volume improvement in the duct system in frost-free refrigerators based on the CFD method,” Journal of Supercomputing, vol. 76, no. 5, pp. 3749-3764, 2020.
  • [4] F.G. Modarres, M. Rasti, M.M. Joybari, M.R.F. Nasrabadi and O. Nematollahi, “Experimental investigation of energy consumption and environmental impact of adaptive defrost in domestic refrigerators,” Measurement, vol. 92, pp. 391-399, 2016.
  • [5] R.S. Ribeiro, D.L. Silva and C.J.L. Hermes, “Optimal design of fan-supplied tube-fin evaporators subjected to frosting conditions aiming at minimum energy consumption,” Journal of the Brazilian Society of Mechanical Sciences and Engineering, vol. 40, no. 479, pp. 1-11, 2018.
  • [6] S. Erten, C. Ocak and M. Aktaş, “Experimental analysis of fan performance in industrial cooling systems,” in Proceeding of 9th International Conference on Advanced Technologies (ICAT'20), Bolu, Turkey, 2020, pp. 551-562.
  • [7] W. Dong, Y. Liu, Z. Kou, L. Yao, L. Tao and P. Xia, “Energy and exergy analysis of an air-source heat pump water heater system using CO2/R170 mixture as an azeotropy refrigerant for sustainable development,” International Journal of Refrigeration, vol. 106, pp. 628-638, 2019.
  • [8] P. Acharya, B.K. Choudhury, S.K. Rout, “Effect of speed of condenser fan motor on vapor compression refrigeration system,” Advances in Air Conditioning and Refrigeration, Singapore: Springer, 2021, pp. 395-403.
  • [9] A.O. Elsayed, T.S. Kayed, “Dynamic performance analysis of inverter-driven split air conditioner,” International Journal of Refrigeration, vol. 118, pp. 443-452, 2020.
  • [10] H. Yang, , N. Pei, , L. Liu, , M. Fan, , Y. Qin, “Experimental study on the effect of condensate water on the performance of split air conditioning system,” Energy Reports, vol. 7, pp. 840-851, 2021.
  • [11] M. Thakre, C. Shinde, “Evaluation of a variable speed DC compressor for energy efficiency employing refrigerant-R290,” in International Conference on Power, Energy, Control and Transmission Systems (ICPECTS), Chennai, India, 2020, pp. 1-5.
  • [12] F. Hermosa, C. Tasiguano, M. Pozo, E. Acurio, “Controller design for high-energy-efficient performance of a household refrigerator using inverter technology,” in Proceedings of the 18th LACCEI International Multi-Conference for Engineering, Education and Technology, Buenos Aires, Argentina, 2020, pp. 1-7.
  • [13] D. Colorado and W. Rivera, “Performance comparison between a conventional vapor compression and compressionabsorption single-stage and double-stage systems used for refrigeration,” Applied Thermal Engineering, vol. 87, pp. 273-285, 2015.
  • [14] D.C. Panigrahi and D.P. Mishra, “CFD simulations for the selection of an appropriate blade profile for improving energy efficiency in axial flow mine ventilation fans,” Journal of Sustainable Mining, vol. 13, no. 1, pp. 15-21, 2014.
  • [15] X. Zhao, J.Sun, Z. Zhang, “Prediction and measurement of axial flow fan aerodynamic and aeroacoustic performance in a split-type air-conditioner outdoor unit,” International Journal of Refrigeration, vol. 36, no. 3, pp. 1098-1108, 2013.
  • [16] Z. Dang, Z. Zhang, M. Gao, S. He, “Numerical simulation of thermal performance for super large-scale wet cooling tower equipped with an axial fan,” International Journal of Heat and Mass Transfer, vol. 135, pp. 220-234, 2019.
  • [17] A. Zulkifli and Zulfikri, “Optimize performance of split AC evaporator using variable speed drive in motor fan evaporator,” in American Institute of Physics (AIP) Conference Proceedings, 2020, vol. 1983, pp. 020010-1 -020010-7.
  • [18] G. Angelini, T. Bonanni, A. Corsini, G. Delibra, L. Tieghi, D. Volponi, “Optimization of an axial fan for air cooled condensers,” Energy Procedia, vol. 126, pp. 754-761, 2017.
  • [19] M. Caner, N. Duman, E. Buyruk and F. Kılınç, “Performance analysis of horizontal ground source heat pump system in Sivas,” Journal of Science and Technology of Dumlupinar University, vol. 42, pp. 47-53, 2019.
  • [20] M. Aktaş, M. Koşan, E. Arslan and A.D. Tuncer, ”Designing a novel solar-assisted heat pump system with modification of a thermal energy storage unit,” Proceedings of the Institution of Mechanical Engineers, Part A: Journal of Power and Energy , vol. 233, no. 5, pp. 588-603, 2019.
  • [21] Y.A. Çengel and M.A. Boles, Thermodynamics: An Engineering Approach, 8th ed., New York, USA: McGraw-Hill Higher Education, 2014.
  • [22] M.G. Elzen, A.F. Hof, A.M. Beltran, G. Grassi, M. Roelfsema, B. van Ruijven, J. van Vlietvan, and D.P. Vuuren, “The Copenhagen Accord: abatement costs and carbon prices resulting from the submissions,” Environmental Science & Policy, vol. 14, no. 1, pp. 28–39, 2011.
  • [23] C.D. Pitis, “Energy efficient single stage axial fan (ENEF),” in IEEE Canada Electrical Power Conference, Montreal, Canada, 2007, pp. 280-285.
  • [24] Kline, S. J., and McClintock, F. A., “Describing uncertainties in single sample experiments,” Mechanical Engineering, vol. 75, pp. 3-8, 1953.
  • [25] Systemair Technical Handbook. (Oct. 20, 2019). Ventilation, [Online]. Available: www.systemair.com/fileadmin/user_upload/systemair-b2b/Support/Technical_Handbook_EN_2019-10_E2029.pdf.
  • [26] Ebmpapst. (Nov. 4, 2018). Comparison: Energy-saving motor (ESM) vs. Q-motor [Online]. Available: www.ebmpapst.co.uk/media/content/news_media/ebmpapst_news/content_epnews/FirstSpirit_1421932187875Schulung_ESM_E~1.pdf.
  • [27] B.K. Sovacool, “Valuing the greenhouse gas emissions from nuclear power: a critical survey,” Energy Policy, vol. 36, no. 8, pp. 2950–2963, 2008.
  • [28] R. Tripathi, G.N. Tiwari and V.K. Dwivedi, “Overall energy, exergy and carbon credit analysis of N partially covered Photovoltaic Thermal (PVT) concentrating collector connected in series,” Solar Energy, vol. 136, pp. 260–267, 2016.
  • [29] E. Arslan, and M. Aktaş, “4E analysis of infrared-convective dryer powered solar photovoltaic thermal collector,” Solar Energy, vol. 208, pp. 46–57, 2020.
There are 29 citations in total.

Details

Primary Language English
Subjects Engineering
Journal Section Articles
Authors

Cemil Ocak 0000-0001-6542-6350

Süleyman Erten 0000-0002-7811-6148

Furkan İşgen 0000-0002-3299-6485

Erhan Arslan 0000-0002-7540-7935

Meltem Koşan 0000-0001-7311-9342

Esra Demirci 0000-0001-9467-4310

Mustafa Aktaş 0000-0003-1187-5120

Publication Date October 31, 2021
Published in Issue Year 2021 Volume: 9 Issue: 5

Cite

APA Ocak, C., Erten, S., İşgen, F., Arslan, E., et al. (2021). 3E Analysis of the Effect of Different Type of Fans on Cooling Performance Applied to an Industrial Deep Freezer. Duzce University Journal of Science and Technology, 9(5), 1621-1637. https://doi.org/10.29130/dubited.840795
AMA Ocak C, Erten S, İşgen F, Arslan E, Koşan M, Demirci E, Aktaş M. 3E Analysis of the Effect of Different Type of Fans on Cooling Performance Applied to an Industrial Deep Freezer. DUBİTED. October 2021;9(5):1621-1637. doi:10.29130/dubited.840795
Chicago Ocak, Cemil, Süleyman Erten, Furkan İşgen, Erhan Arslan, Meltem Koşan, Esra Demirci, and Mustafa Aktaş. “3E Analysis of the Effect of Different Type of Fans on Cooling Performance Applied to an Industrial Deep Freezer”. Duzce University Journal of Science and Technology 9, no. 5 (October 2021): 1621-37. https://doi.org/10.29130/dubited.840795.
EndNote Ocak C, Erten S, İşgen F, Arslan E, Koşan M, Demirci E, Aktaş M (October 1, 2021) 3E Analysis of the Effect of Different Type of Fans on Cooling Performance Applied to an Industrial Deep Freezer. Duzce University Journal of Science and Technology 9 5 1621–1637.
IEEE C. Ocak, S. Erten, F. İşgen, E. Arslan, M. Koşan, E. Demirci, and M. Aktaş, “3E Analysis of the Effect of Different Type of Fans on Cooling Performance Applied to an Industrial Deep Freezer”, DUBİTED, vol. 9, no. 5, pp. 1621–1637, 2021, doi: 10.29130/dubited.840795.
ISNAD Ocak, Cemil et al. “3E Analysis of the Effect of Different Type of Fans on Cooling Performance Applied to an Industrial Deep Freezer”. Duzce University Journal of Science and Technology 9/5 (October 2021), 1621-1637. https://doi.org/10.29130/dubited.840795.
JAMA Ocak C, Erten S, İşgen F, Arslan E, Koşan M, Demirci E, Aktaş M. 3E Analysis of the Effect of Different Type of Fans on Cooling Performance Applied to an Industrial Deep Freezer. DUBİTED. 2021;9:1621–1637.
MLA Ocak, Cemil et al. “3E Analysis of the Effect of Different Type of Fans on Cooling Performance Applied to an Industrial Deep Freezer”. Duzce University Journal of Science and Technology, vol. 9, no. 5, 2021, pp. 1621-37, doi:10.29130/dubited.840795.
Vancouver Ocak C, Erten S, İşgen F, Arslan E, Koşan M, Demirci E, Aktaş M. 3E Analysis of the Effect of Different Type of Fans on Cooling Performance Applied to an Industrial Deep Freezer. DUBİTED. 2021;9(5):1621-37.