Research Article

Bioleaching of Oxidized Zinc Ore Using Acidithiobacillus Ferrooxidans with Taguchi Approach

Volume: 16 Number: 4 December 30, 2025
TR EN

Bioleaching of Oxidized Zinc Ore Using Acidithiobacillus Ferrooxidans with Taguchi Approach

Abstract

Zinc is an active and electropositive metal extensively used in various industries, including galvanizing, paint, cosmetics, batteries, and fertilizers. While sphalerite (ZnS) is the primary zinc-bearing mineral, the environmental concerns associated with sulfur emissions during sulfide ore processing have led to increased interest in alternative zinc sources. Secondary zinc minerals such as smithsonite, willemite, and hemimorphite have gained attention in recent years. Among them, smithsonite, containing approximately 52% Zn, is typically processed using flotation and leaching techniques. However, these methods generate hazardous wastes that pose environmental risks. As a sustainable alternative, bioleaching has emerged as an eco-friendly approach. In this study, bioleaching of a smithsonite ore sample obtained from the Horzum region (Adana-Kozan, Türkiye) was investigated using Acidithiobacillus ferrooxidans. Experiments were designed according to the Taguchi L9 orthogonal array to evaluate the effects of solid concentration (10%, 15%, and 20%) and leaching duration (6, 12, and 18 days) on zinc recovery. The tests were conducted in 100 mL bioreactors under controlled conditions: particle size of 75 µm, temperature of 25–30 °C, and agitation speed of 180 rpm. During the leaching process, pH, redox potential (mV), and bacterial cell density were monitored at 6-day intervals. The findings contribute to the development of sustainable methods for processing carbonate zinc ores while minimizing environmental impact.

Keywords

References

  1. [1] Liu, C., Zhang, W., Song, S., Li, H., Liu, Y. Flotation separation of smithsonite from calcite using 2-phosphonobutane-1,2, 4-tricarboxylic acid as a depressant. Powder Technol. 352, 11–15, 2019a.
  2. [2] Ghosh, M.K., Das, R.P., Biswas, A.K. Oxidative ammonia leaching of sphalerit. Part I. Noncatalytic kinetics. Int. J. Miner. Process., 66, 241–254, 2002.
  3. [3] Shirin, E., Fereshteh, R., Sadrnezhaad, S.K., Hydrometallurgical treatment of tailings with high zinc content. Hydrometallurgy 82, 54–62, 2006.
  4. [4] Albrecht, T.W.J., Addai-Mensah, J., Fornasiero, D. Critical copper concentration in sphalerite flotation: Effect of temperature and collector. Int. J. Miner. Process. 146, 15–22, 2016.
  5. [5] Bai, S.J., Li, C.L., Fu, X.Y., Ding, Z., Wen, S.M. Promoting sulfidation of smithsonite by zinc sulfide species increase with addition of ammonium chloride and its effect on flotation performance. Miner. Eng., 125, 190–199, 2018a.
  6. [6] Bai, S.J., Li, C.L., Fu, X.Y., Liu, J., Wen, S.M., Characterization of zinc sulfide species on smithsonite surfaces duringsulfidation processing: Effect of ammonia liquor. J. Ind. Eng. Chem., 61, 19–27, 2018b.
  7. [7] Irannajad, M., Ejtemaei, M., Gharabaghi, M. The effect of reagents on selective flotation of smithsonite–calcite–quartz. Miner. Eng. 22, 766–771, 2009.
  8. [8] Liu, C., Feng, Q., Zhang, G., Ma, W., Meng, Q., Chen, Y. Effects of lead ions on the flotation of hemimorphite using sodium oleate. Miner. Eng. 89, 163–167, 2016a.

Details

Primary Language

English

Subjects

Chemical-Biological Recovery Techniques and Ore Dressing

Journal Section

Research Article

Publication Date

December 30, 2025

Submission Date

July 23, 2025

Acceptance Date

December 2, 2025

Published in Issue

Year 2025 Volume: 16 Number: 4

APA
Demirci, S. (2025). Bioleaching of Oxidized Zinc Ore Using Acidithiobacillus Ferrooxidans with Taguchi Approach. Dicle Üniversitesi Mühendislik Fakültesi Mühendislik Dergisi, 16(4), 1067-1075. https://doi.org/10.24012/dumf.1748240
AMA
1.Demirci S. Bioleaching of Oxidized Zinc Ore Using Acidithiobacillus Ferrooxidans with Taguchi Approach. DUJE. 2025;16(4):1067-1075. doi:10.24012/dumf.1748240
Chicago
Demirci, Seda. 2025. “Bioleaching of Oxidized Zinc Ore Using Acidithiobacillus Ferrooxidans With Taguchi Approach”. Dicle Üniversitesi Mühendislik Fakültesi Mühendislik Dergisi 16 (4): 1067-75. https://doi.org/10.24012/dumf.1748240.
EndNote
Demirci S (December 1, 2025) Bioleaching of Oxidized Zinc Ore Using Acidithiobacillus Ferrooxidans with Taguchi Approach. Dicle Üniversitesi Mühendislik Fakültesi Mühendislik Dergisi 16 4 1067–1075.
IEEE
[1]S. Demirci, “Bioleaching of Oxidized Zinc Ore Using Acidithiobacillus Ferrooxidans with Taguchi Approach”, DUJE, vol. 16, no. 4, pp. 1067–1075, Dec. 2025, doi: 10.24012/dumf.1748240.
ISNAD
Demirci, Seda. “Bioleaching of Oxidized Zinc Ore Using Acidithiobacillus Ferrooxidans With Taguchi Approach”. Dicle Üniversitesi Mühendislik Fakültesi Mühendislik Dergisi 16/4 (December 1, 2025): 1067-1075. https://doi.org/10.24012/dumf.1748240.
JAMA
1.Demirci S. Bioleaching of Oxidized Zinc Ore Using Acidithiobacillus Ferrooxidans with Taguchi Approach. DUJE. 2025;16:1067–1075.
MLA
Demirci, Seda. “Bioleaching of Oxidized Zinc Ore Using Acidithiobacillus Ferrooxidans With Taguchi Approach”. Dicle Üniversitesi Mühendislik Fakültesi Mühendislik Dergisi, vol. 16, no. 4, Dec. 2025, pp. 1067-75, doi:10.24012/dumf.1748240.
Vancouver
1.Seda Demirci. Bioleaching of Oxidized Zinc Ore Using Acidithiobacillus Ferrooxidans with Taguchi Approach. DUJE. 2025 Dec. 1;16(4):1067-75. doi:10.24012/dumf.1748240