Geri Dönüştürülmüş Kâğıt Hamuru Kullanan Kâğıt-Karton Fabrikalarında Meydana Gelen Yapışkan Madde Sorununun Nedenleri ile Tespit ve Giderme Yöntemleri

Year 2024, , 218 - 232, 30.06.2024

İlayda Mamak

https://doi.org/10.58816/duzceod.1397330

Abstract

Geri dönüşümlü kâğıtların hammadde olarak değerlendirilebildiği kâğıt endüstrisinde, geri dönüşüm sürekliliğinin sağlanabilmesi açısından, geri dönüştürülmüş kâğıt hamuru kullanımının getirdiği zorlukların en iyi şekilde analiz edilerek çözüme ulaştırılmaya çalışılması gerekmektedir. Kâğıt üretim sürecinde geri dönüştürülmüş kâğıt hamuru kullanılmasının beraberinde getirdiği önemli problemlerden biri de yapışkan maddelerin oluşumudur. Yapışkan maddeler, genellikle karton kutularda kullanılan yapıştırıcılar, mürekkepler veya kâğıt kaplama amacıyla kullanılan bileşiklerden kaynaklı oluşabilmektedirler. Sürekli bir proses olan kâğıt üretiminde bu tür yapışkan maddelerin çeşitli yollarla kâğıt makinesine taşınması başta üretim kaybına neden olan kâğıt kopmaları olmak üzere pek çok probleme yol açmaktadır. Bu sebeple özellikle geri dönüştürülmüş kâğıt hamuru kullanılan kâğıt üretim proseslerinde yapışkan bileşiklerinin oluşmasına neden olan etkenlerin ve bertaraf yönteminin belirlenmesi oldukça önemlidir. Bu çalışmada kâğıt üretim prosesinde meydana gelen yapışkan madde oluşum problemine neden olan etkenlerin, yapışkan maddelerin yapısının, miktarının ve kontrol yöntemlerinin irdelenmesi amaçlanmıştır

Keywords

geri dönüştürülmüş kâğıt, kâğıt üretimi, yapışkan madde problemi

References

• Andrew, J., & Hanuman, A. (2010). Measurement of total stickies (macro, micro and potential secondary stickies).
• Bajpai, P. (2018). Stickies Control. In Biotechnology for Pulp and Paper Processing (pp. 419-430). Springer, Singapore.
• Bajpai, P. K. (2010). Solving the problems of recycled fiber processing with enzymes. BioResources, 5(2), 1311-1325.
• Ballinas-Casarrubias, L., González-Sánchez, G., Eguiarte-Franco, S., Siqueiros-Cendón, T., Flores-Gallardo, S., Duarte Villa, E., ... & Rascón-Cruz, Q. (2020). Chemical Characterization and Enzymatic Control of Stickies in Kraft Paper Production. Polymers, 12(1), 245.
• Batar, T., & Köksal, N. S. (2009). Atık Bor, Atık Kâğıt ve Perlit Katkılı Sıva Malzemesinin Üretimi ve Karakterizasyonu. Ekoloji Dergisi, 18(72).
• Bentley Jr, D. J. (2000). An industry success story about PSAs and cooperation. Paper, Film and Foil Converter, 74(4), 28.
• Blais, S., Chabot, P., Gaudreault, R., & Tremblay, C. (1997). Methodology for the Determination of Stickies Con centration in Bleached Kraft Recycled Pulp Using an Interactive Image Analyzer.
• Blanco Suárez, Á., Miranda Carreño, R., Negro Álvarez, C. M., García Suárez, C., Garcia-Prol, M., & Sanchez, A. (2011). Full characterization of stickies in a newsprint mill: the need for a complementary approach. Ene, 12, 31.
• Blazey, M. A., Chen, G. C., Edmonds, C. B., & Grimsley, S. A. (2009). Eliminating a Common OCC “Stickies” Problem. 2007 TAPPI 8th Research Forum on Recycling.
• Blazey, M. A., Grimsley, S. A., & Chen, G. C. (1997). Effective use of FT-IR spectroscopy in troubleshooting spot & deposit problems. In Engineering And Papermakers-Conference- (Pp. 993-998). Tappi Press.
• Carre, B., Brun, J., & Galland, G. (1998). incidence of the destabilization of the pulp suspension on the deposition of secondary stickies. Pulp & paper Canada.
• Chai, X. S., Samp, J. C., Yang, Q. F., Song, H. N., Zhang, D. C., & Zhu, J. Y. (2006). Determination of microstickies in recycled whitewater by headspace gas chromatography. Journal of chromatography A, 1108(1), 14-19.
• Chakrabarti, S., Verma, P., Tripathi, S., Barnie, S., & Varadhan, R. (2011). Stickies: management and control. IPPTA J, 23, 101-107.
• Delagoutte, T., Kumar, S., & Rastogi, A. K. (2008). Stickies balance: an efficient tool to improve your process efficiency. In 13th PTS/CTP Deinking Symposium, Leipzig, Germany (pp. 15-17).
• Doshi, M. R., Moore, W. J., Venditti, R. A., Copeland, K., Chang, H. M., Putz, H. J., ... & Robinson, D. (2003). Comparison of macrostickies measurement methods. Progress in paper recycling, 12(3), 34-43.
• European Paper Recycling Council. (2020). Monitoring Report 2020 European Declaration on Paper Recycling 2016–2020. https://www.cepi.org/wp-content/uploads/2021/07/WEB-PAGES_EPRC-Monitoring-Report-2020_20210716.pdf
• Fitzhenry, J. W., Hoekstra, P. M., & Glover, D. (2000). Enzymatic stickies control in MOW, OCC and ONP furnishes. In Tappi pulping, process and product quality conference, Boston, MA (Vol. 315).
• Friedrich, L., Fröbus,M.,Schuster, S., Albrecht, F. (2019). Reliable and simple determination Reliable of stickies applying NIR measurement – establishing a new standard for the paper industry, Paper Technology International, Technical Report.
• Genest, S., Petzold, G., & Schwarz, S. (2015). Removal of micro-stickies from model wastewaters of the paper industry by amphiphilic starch derivatives. Colloids and Surfaces A: Physicochemical and Engineering Aspects, 484, 231-241.
• Geng, Y., Jing, Y., Wang, S., & Qian, H. (2020). Synthesis of chitosan composite microspheres and their application for the removal of stickies in the recycled paper. Journal of Polymer Research, 27(4), 1-7.
• Gribble, C. M., Matthews, G. P., Gantenbein, D., Turner, A., Schoelkopf, J., & Gane, P. A. C. (2010). Adsorption of surfactant-rich stickies onto mineral surfaces. Journal of Colloid and Interface Science, 352(2), 483–490. doi:10.1016/j.jcis.2010.07.062
• Holik, H. (Ed.). (2006). Handbook of paper and board. John Wiley & Sons.
• Hubbe, M. A., Rojas, O. J., & Venditti, R. A. (2006). Control of tacky deposits on paper machines–A review. Nordic Pulp & Paper Research Journal, 21(2), 154-171.
• Huber, P., Delagoutte, T., & Ossard, S. (2013). The concept of stickies exposure for paper recycling processes. Nordic Pulp & Paper Research Journal, 28(1), 82-93
• Kaltenegger, M. (2006). Development in screening of stickies (in German). Wochenbl Papierfabr, 134(14-15), 859-862.
• Kuňa, V., Balberčák, J., Boháček, Š., & Ihnát, V. (2021). Elimination of Adhesive Impurities Of The Recovered Paper In Flotation Process. Wood Research, 66(2), 221-230.
• Lee, H. L., & Kim, J. M. (2006). Quantification of Macro and Micro Stickies and Their Control by Flotation in OCC Recycling Process. Appita : Technology, Innovation, Manufacturing, Environment, 59(1), 31–36.
• Licursi, D., Antonetti, C., Martinelli, M., Ribechini, E., Zanaboni, M., & Galletti, A. M. R. (2016). Monitoring/characterization of stickies contaminants coming from a papermaking plant–Toward an innovative exploitation of the screen rejects to levulinic acid. Waste management, 49, 469-482.
• Lindberg, S., & Kirilova, S. (2012). Sticky Deposits in Tissue Manufacturing Process.[Master’s Thesis]. Chalmers University Of Technology.
• Miao, Q., Huang, L., & Chen, L. (2013). Advances in the control of dissolved and colloidal substances present in papermaking processes: A brief review. BioResources, 8(1), 1431-1455.
• Miranda Carreño, R., Blanco Suárez, Á., Negro Álvarez, C. M., & Tijero Miquel, J. (2006). Stickies removal in a deinking line of a newsprint mill: Efficiency of the different process stages. Cellulose Chemistry and Technology, 40(9-10), 775-782.
• Miranda, R., Balea, A., Blanca, E. S. D. L., Carrillo, I., & Blanco, A. (2008). Identification of recalcitrant stickies and their sources in newsprint production. Industrial & engineering chemistry research, 47(16), 6239-6250.
• Monte, M. C., Blanco, A., Negro, C., & Tijero, J. (2004). Development of a methodology to predict sticky deposits due to the destabilisation of dissolved and colloidal material in papermaking—application to different systems. Chemical Engineering Journal, 105(1-2), 21-29.
• Pei, J. C., Dun, Q. X., Wang, H. Y., & Zhang, F. D. (2013). Clean Method for Stickies Control with StickAway Enzyme in ONP Pulps. Advanced Materials Research, 690-693, 1426–1430. doi:10.4028/www.scientific.net/amr.690-693.1426
• Putz, H. J. (2000). Stickies in recycled fiber pulp. Papermaking Science and Technology, Book, 7, 441-498. Sarja, T. (2007). Measurement, nature and removal of stickies in deinked pulp (Vol. 68, No. 04).
• Shen, Z., Pei, J., & Zhang, F. (2017). Using phospholipase to control natural stickies in old newspaper pulp and the reaction mechanism therein. Nordic Pulp & Paper Research Journal, 32(2), 283-288.
• Sjöström, J., Holmbom, B., & Wiklund, L. (1987). Chemical characteristics of paper machine deposits from impurities in deinked pulp. Nordic Pulp & Paper Research Journal, 2(4), 123-126.
• Skals, P. B., Krabek, A., Nielsen, P. H., & Wenzel, H. (2008). Environmental assessment of enzyme assisted processing in pulp and paper industry. The International Journal of Life Cycle Assessment, 13(2), 124-132.
• Tarrés, Q., Area, M. C., Vallejos, M. E., Ehman, N. V., Delgado-Aguilar, M., & Mutjé, P. (2018). Key role of anionic trash catching system on the efficiency of lignocellulose nanofibers in industrial recycled slurries. Cellulose, 25(1), 357-366.
• Vahasalo, L. J., & Holmbom, B. R. (2006). White pitch deposition and styrene-butadiene-rubber binder content in paper mill process waters. Appita: Technology, Innovation, Manufacturing, Environment, 59(3), 213-217.
• Xu, R., Wang, C., Wu, S., & Chen, K. (2017). Effects of the polymeric additives on the stickies formation in recycled fibers based papermaking process. Nordic Pulp & Paper Research Journal, 32(4), 647-655. Yan, Z., Zhao, Y., Deng, Y., & Yang, J. (2002). The effect of pressure-sensitive adhesive properties on screenability.
• Zhang, Z., Lan, D., Zhou, P., Li, J., Yang, B., & Wang, Y. (2017). Control of sticky deposits in wastepaper recycling with thermophilic esterase. Cellulose, 24(1), 311-321.