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Investigation of Mechanical and Tribological Properties of Graphite Filled Polypropylene Composites

Year 2020, , 649 - 658, 31.05.2020
https://doi.org/10.31202/ecjse.688491

Abstract

In this study, mechanical and tribological properties of graphite filled polypropylene (PP) composites were investigated. For this purpose, 1, 3, 5 and 10% by weight graphite was added to the PP polymer. After PP/Graphite granules were obtained in twin screw extruder, tensile and wear samples were obtained by injection molding technique. The wear and friction behavior of graphite reinforced PP composites were performed in pin-on-disc system, under dry environment conditions at 1.0m/s and 1.5m/s sliding speed and 20N-40N load. As a result of the study mineral added to PP polymer decreased tensile strength and increased tensile modulus. Moreover, the friction coefficient and wear rate of the graphite filled PP composite were affected by the applied load and sliding speed.

References

  • [1] Kyriaki, K., Hiroyuki, F., Lawrence, T.D. Mechanical properties and morphological characterization of exfoliated graphite–polypropylene nanocomposites. Composites: Part A, 2007, 38:1675-1682.
  • [2] Ji-Zhao, L., Qiang, D., Gary Chi-Pong, T., Chak-Yin, T. Tensile properties of graphene nano-platelets reinforced polypropylene composites. Composites Part B, 2016, 95:166-171.
  • [3] Jia, J.H., Chen,J.M., Zhou,H.D., Hu,L.T., Chen, L. Comparative investigation on the wear and transfer behaviors of carbon fiber reinforced polymer composites under dry sliding and water lubrication, Compos. Sci. Technol., 2005, 65(7-8):1139–1147.
  • [4] Zhang, X.R., Pei, X.Q., Wang, Q.H. Friction and wear studies of polyimide composites filled with short carbon fibers and graphite and micro SiO2. Mater. Des., 2009, 30(10):4414-4420.
  • [5] Shi, Y.J., Mu, L.W., Lu, X.H., Feng, X. Tribological behavior of carbon nanotube and polytetrafluoroethylene filled polyimide composites under different lubricated conditions, J.Appl.Polym.Sci., 2011, 121(3):1574-1578.
  • [6] Xintao, Z., Gongxiong, L., Qifeng, J., Xuebin, F., Xigao, J. On dry sliding friction and wear behavior of PPESK filled with PTFE and graphite. Tribology International, 2008. 41:195-201.
  • [7] Ben Difallah, B., Kharrat , M., Dammaka,M., Monteil, G. Mechanical and tribological response of ABS polymer matrix filled with graphite powder. Materials and Design, 2012, 34:782-787.
  • [8] Yu-Xun, P., Zhong-Zhen, Y., Yu-Chun, O., Guo-Hua, H. A New Process of Fabricating Electrically Conducting Nylon 6/Graphite Nanocomposites via Intercalation Polymerization. Journal of Polymer Science Part B Polymer Physics, 2010, 38(12):1626-1633.
  • [9] Chang, L., Zhong, Z.,_, Lin, Y., Klaus, F. Tribological properties of high temperature resistant polymer composites with fine particles. Tribology International, 2007, 40:1170-1178.
  • [10] Suresha, B., Chandramohan, G., Renukappa, N.M., Siddaramaiah, H. Mechanical and Tribological Properties of Glass–Epoxy Composites with and Without Graphite Particulate Filler. Journal of Applied Polymer Science, 2007, 103:2472-2480.
  • [11] Guo-Hua, C., Da-Jun, W., Wen-Gui, W., Bin, H., Wen-li, Y. Preparation of polystyrene–graphite conducting nanocomposites via intercalation polymerization. Polymer International, 2001, 50:980-985.
  • [12] Difallah, B.B., Kharrat, M., Dammaka, M., Monteil, G. Mechanical and tribological response of ABS polymer matrix filled with graphite powder. Materials and Design, 2012, 34:782-787.
  • [13] Jia, Z., Caizhe, H., Yanhong, Y., Yulin, Y. Effects of nano scale expanded graphite on the wear and frictional behaviors of polyimide-based composites. Wear, 2015, 338-339:282-287.
  • [14] Golchin, A., Klaus, F., Andreas, N., Braham, P. Tribological behavior of carbon-filled PPS composites in water lubricated contacts. Wear, 2015, 328-329:456-463.
  • [15] Katiyar, J.K., Sujeet, K.S., Arvind, K. Friction and wear durability study of epoxy-based polymer (SU-8) composite coatings with talc and graphite as fillers. Wear, 2016, 362-363:199-208.
  • [16] Goyal, R.K., Yadav, M. Study on wear and friction behavior of graphite flake-filled PTFE composites, Journal of Applied Polymer Science, 2013, 127(4):3186-3191.
  • [17] Bryan, D., Khalid, L., Use of exfoliated graphite filler to enhance polymer physical properties. Carbon, 2007, 45:1727-1734.
  • [18] Zheng, W., Xuehong, L., Shing-Chung, W. Electrical and Mechanical Properties of Expanded Graphite-Reinforced High-Density Polyethylene. Journal of Applied Polymer Science, 2004, 91:2781-2788.
  • [19] Krupa, I., Novak, I., Chodak, I. Electrically and thermally conductive polyethylene/graphite composites and their mechanical properties. Synthetic Metals, 2004, 145:245-252.
  • [20] Sudheera, M., Hemantha, K., Rajua, K., Thirumaleshwara, B. Enhanced Mechanical and Wear Performance of Epoxy/glass Composites with PTW/Graphite Hybrid Fillers. Procedia Materials Science, 2014, 6:975-987.

Grafit Katkılı Polipropilen Kompozitlerin Mekanik ve Tribolojik Özelliklerinin İncelenmesi

Year 2020, , 649 - 658, 31.05.2020
https://doi.org/10.31202/ecjse.688491

Abstract

Bu çalışmada, grafit katkılı Polipropilen (PP) kompozitlerinin mekanik ve tribolojik özellikleri incelenmiştir. Bu amaçla, PP polimerine ağırlıkça %1, 3, 5 ve 10 oranlarında grafit ilave edilmiştir. PP/Grafit granülleri çift vidalı ekstruderde elde edildikten sonra çekme ve aşınma numuneleri enjeksiyon kalıplama tekniği ile elde edilmiştir. Farklı oranlarda grafit katkılı PP kompozitlerin aşınma ve sürtünme davranışları pim-disk sisteminde ve kuru ortam şartları altında 1.0m/s ve 1.5m/s kayma hızı ve 20N ve 40N yük altında gerçekleştirilmiştir. Çalışma sonucunda, PP polimerine ilave edilen grafit minerali ile çekme dayanımı azalırken çekme modülü artmıştır. Grafit katkılı PP kompozitin sürtünme katsayısı ve aşınma oranı uygulanan yük ve kayma hızından etkilenmiştir.

References

  • [1] Kyriaki, K., Hiroyuki, F., Lawrence, T.D. Mechanical properties and morphological characterization of exfoliated graphite–polypropylene nanocomposites. Composites: Part A, 2007, 38:1675-1682.
  • [2] Ji-Zhao, L., Qiang, D., Gary Chi-Pong, T., Chak-Yin, T. Tensile properties of graphene nano-platelets reinforced polypropylene composites. Composites Part B, 2016, 95:166-171.
  • [3] Jia, J.H., Chen,J.M., Zhou,H.D., Hu,L.T., Chen, L. Comparative investigation on the wear and transfer behaviors of carbon fiber reinforced polymer composites under dry sliding and water lubrication, Compos. Sci. Technol., 2005, 65(7-8):1139–1147.
  • [4] Zhang, X.R., Pei, X.Q., Wang, Q.H. Friction and wear studies of polyimide composites filled with short carbon fibers and graphite and micro SiO2. Mater. Des., 2009, 30(10):4414-4420.
  • [5] Shi, Y.J., Mu, L.W., Lu, X.H., Feng, X. Tribological behavior of carbon nanotube and polytetrafluoroethylene filled polyimide composites under different lubricated conditions, J.Appl.Polym.Sci., 2011, 121(3):1574-1578.
  • [6] Xintao, Z., Gongxiong, L., Qifeng, J., Xuebin, F., Xigao, J. On dry sliding friction and wear behavior of PPESK filled with PTFE and graphite. Tribology International, 2008. 41:195-201.
  • [7] Ben Difallah, B., Kharrat , M., Dammaka,M., Monteil, G. Mechanical and tribological response of ABS polymer matrix filled with graphite powder. Materials and Design, 2012, 34:782-787.
  • [8] Yu-Xun, P., Zhong-Zhen, Y., Yu-Chun, O., Guo-Hua, H. A New Process of Fabricating Electrically Conducting Nylon 6/Graphite Nanocomposites via Intercalation Polymerization. Journal of Polymer Science Part B Polymer Physics, 2010, 38(12):1626-1633.
  • [9] Chang, L., Zhong, Z.,_, Lin, Y., Klaus, F. Tribological properties of high temperature resistant polymer composites with fine particles. Tribology International, 2007, 40:1170-1178.
  • [10] Suresha, B., Chandramohan, G., Renukappa, N.M., Siddaramaiah, H. Mechanical and Tribological Properties of Glass–Epoxy Composites with and Without Graphite Particulate Filler. Journal of Applied Polymer Science, 2007, 103:2472-2480.
  • [11] Guo-Hua, C., Da-Jun, W., Wen-Gui, W., Bin, H., Wen-li, Y. Preparation of polystyrene–graphite conducting nanocomposites via intercalation polymerization. Polymer International, 2001, 50:980-985.
  • [12] Difallah, B.B., Kharrat, M., Dammaka, M., Monteil, G. Mechanical and tribological response of ABS polymer matrix filled with graphite powder. Materials and Design, 2012, 34:782-787.
  • [13] Jia, Z., Caizhe, H., Yanhong, Y., Yulin, Y. Effects of nano scale expanded graphite on the wear and frictional behaviors of polyimide-based composites. Wear, 2015, 338-339:282-287.
  • [14] Golchin, A., Klaus, F., Andreas, N., Braham, P. Tribological behavior of carbon-filled PPS composites in water lubricated contacts. Wear, 2015, 328-329:456-463.
  • [15] Katiyar, J.K., Sujeet, K.S., Arvind, K. Friction and wear durability study of epoxy-based polymer (SU-8) composite coatings with talc and graphite as fillers. Wear, 2016, 362-363:199-208.
  • [16] Goyal, R.K., Yadav, M. Study on wear and friction behavior of graphite flake-filled PTFE composites, Journal of Applied Polymer Science, 2013, 127(4):3186-3191.
  • [17] Bryan, D., Khalid, L., Use of exfoliated graphite filler to enhance polymer physical properties. Carbon, 2007, 45:1727-1734.
  • [18] Zheng, W., Xuehong, L., Shing-Chung, W. Electrical and Mechanical Properties of Expanded Graphite-Reinforced High-Density Polyethylene. Journal of Applied Polymer Science, 2004, 91:2781-2788.
  • [19] Krupa, I., Novak, I., Chodak, I. Electrically and thermally conductive polyethylene/graphite composites and their mechanical properties. Synthetic Metals, 2004, 145:245-252.
  • [20] Sudheera, M., Hemantha, K., Rajua, K., Thirumaleshwara, B. Enhanced Mechanical and Wear Performance of Epoxy/glass Composites with PTW/Graphite Hybrid Fillers. Procedia Materials Science, 2014, 6:975-987.
There are 20 citations in total.

Details

Primary Language Turkish
Subjects Engineering
Journal Section Makaleler
Authors

Salih Yetgin 0000-0002-6068-9204

Murat Çolak 0000-0002-8255-5987

Publication Date May 31, 2020
Submission Date February 12, 2020
Acceptance Date April 26, 2020
Published in Issue Year 2020

Cite

IEEE S. Yetgin and M. Çolak, “Grafit Katkılı Polipropilen Kompozitlerin Mekanik ve Tribolojik Özelliklerinin İncelenmesi”, ECJSE, vol. 7, no. 2, pp. 649–658, 2020, doi: 10.31202/ecjse.688491.