İmalat-Üretim Sistemleri ve Önemi: Esnek İmalat Sistemlerinin (EİS-EÜS) Değerlendirilmesi

Year 2021, Issue: 29, 331 - 342, 01.12.2021

Ayşenur Erdil

https://doi.org/10.31590/ejosat.1024198

Cited By: 1

Abstract

Esnek üretim sistemleri (EİS), ara veya nihai tüketicinin farklı talep ve ihtiyaçlarını karşılayabilecek, rekabet koşullarında kendilerini koruyan işletmelerde şimdiye kadar yapılmış, yapılacak küçük değişikliklerle farklı mal ve hizmetler üretebilecek bir sistem olarak tasarlanmaktadır. Üretim hatları bilgisayar desteklidir. Bu araştırma, imalat sistemleri, imalat tekniklerinin sınıflandırılması, ileri imalat teknolojileri, imalat süreci modellemesi, modelleme tanımları ve veri tabanı organizasyon yapıları, Esnek İmalat Teknikleri için veri düzenlemeleri ve tedariki ile ilgili literatür taraması ve nihayetinde araştırma sonucu ve tavsiyesi sunmaktadır. İmalat sektöründeki önemli gelişmelerle birlikte, veri tabanı fikri her tür üretim sisteminin vazgeçilmez ve temel bir unsuru haline geldi. En temel görevleri, endüstriyel operasyonları düzenlemek için gerekli hizmetlerin korunması ve erişilebilir olmasıdır. Bu çalışma aynı zamanda endüstriyel üretim otomatik süreçlerinde üretim tekniklerinin ve Esnek Üretim sistemlerinin (EÜS) uygunluğunu araştırmak için bir SWOT-GZFT (Güçlü Yönler, Zayıf Yönler, Fırsatlar ve Tehditler) değerlendirmesinden yararlanmaktadır. Vurgulanan unsurlar, üretim sistemlerinin ileri üretim modernizasyon zorluklarını ele alma potansiyelini göstermektedir.

Keywords

Esnek İmalat Sistemleri, İmalat-Üretim, İmalat Sistemleri, SWOT-GZFT Analizi

Manufacturing-Production Systems and Their Importance: Evaluation of Flexible Manufacturing Systems (FMS)

Abstract

Flexible manufacturing systems (FMS), transitional or absolute customer to encounter the various requirements and preferences, helping to protect organizations which in the circumstances of competitive environment in eachother exactly known always to created, are constructed as a structure that could really keep producing various products and services with minor modifications. Computers are used to help manufacturing lines. This research provides the literature review of manufacturing-production systems, categorisation of manufacturing techniques, advanced manufacturing technologies, manufacturing process modeling, modeling definitions, and database organizational structures, data regulations and procurement for Flexible Manufacturing Systems-Techniques, and eventually the research conclusion and recommendation. Mostly with significant developments in the manufacturing sector, the database idea has become an essential and fundamental element of every type of production system. Its most fundamental tasks are the preservation and accessibility of services required to regulate industrial operations. This study also utilizes SWOT (Strengths, Weaknesses, Opportunities, and Threats) evaluation to explore the appropriateness of manufacturing techniques, FMS in industrial manufacturing automated processes. The highlighted elements indicate manufacturing systems' considerable potential to address advanced manufacturing modernization challenges.

Keywords

Flexible Manufacturing Systems, Manufacturing-Production, Manufacturing systems, SWOT Analysis

References

• Alla, H., Ladet, P., Martinez, J., and Silva, M.(1985). Modelling and Validation of complex systems by colored Petri Nets: Application to a Flexible Manufacturing System, Advances in Petri Nets", Lecture Notes in Computer Science, 188, Springer Verlag, Berlin, 15-31.
• Askin, Ronald G.., Charles R. Standridge, Charles R.. Standridge (1993). Modeling and Analysis of Manufacturing Systems, John Wiley and Sons Incorporated, 461 p.
• BaneIjee, S.K. and AI-Maliki, I. (1988). A structured approach to FMS modelling, International Journal of Computer Integrated Manufacturing, 1(2), 77-88.
• Banker,S. (2018). Transitioning to Flexible Assembly Lines, https://www.forbes.com/sites/stevebanker/2018/06/04/transitioning-to-flexible-assembly-lines/?sh=4a63de6541e0, Jun 4, 2018.
• Barad, M. (1992). Impact of some flexibility factors in FMSs - a performance evaluation approach", International Journal of Production Research, 30(2), 2587-2602.
• Barash, M.M. (1982). Computer Manufacturing Systems for discrete products, The Handbook of Industrial Engineering, John Wiley and Sons.
• Bard, Y. (1979). Some extentions to multiclass queueing network analysis, Performance of Computer Systems (M. Arato. Editor) North-Holland, Amsterdam, 1979.
• Barry, L.J. (1986). Introduction to Computer Numerical Control, Pitman, London, New York : Wiley, 245 p.
• Barutçuoğlu, Ş. and Azizoğlu, M. (2011). Flexible assembly line design problem with fixed number of workstations. International Journal of Production Research, 49(12), 3691–3714. doi:10.1080/00207543.2010.492410.
• Baskett, F., Chandy, K.M., Muntz, R.R., and Palocios, F.G. (1975). Open, Closed and Mixed Networks of Queues with different Class of Customers, Journal of Association for Computing Machinery, 22(2), 248-260.
• Berry, W.L. and Cooper, M.C. (1999). Manufacturing flexibility: methods for measuring the impact of product variety on performance in process industries”, Journal of Operations Management, 17(2), 163-78
• Bowden, R., and Browne, J. (1991). Approach to the production environment design task within factory coordination", Computer Integrated Manufacturing Systems, 4(1),42-50.
• Browne, J., Harden, J., and Shivnan, J.,I. (1990). Production Management Systems: A elM Perspective, Addison Wesley Publishing, 1990.
• Browne, J., Dubois, D., Rathmill, K., Sethi, S. P. and Stecke, K. E. (1984). Classification of flexible manufacturing systems. The FMS Magazine, 114-117.
• Buzacott, J. A.(1983). Modelling Automated Manufacturing System, Fall Industrial Eng. Conference Proceedings, 341-348.
• Cutkosky, M.R., Fussell, R.M., and Milligan, Jr., R. (1984). The design of a flexible machining cell for small batch production, Journal of Manufacturing Systems, 3(1), 39-59.
• EIMaragy, H.A., (1985). Automated Tool Management in Flexible Manufacturing", Journal of Manufacturing Systems, 4(1), 1-13.
• Flexible Manufacturing System, https://www.mechtalk.info/2018/11/flexible-manufacturing-system-fms.html. (Access Date: 21.08.2021)
• Fundamental Analysis, https://www.investopedia.com/terms/s/swot.asp, (Access Date: 21.08.2021)
• Gordon, WJ. and Newell, G.F.(1967). Closed queueing networks with exponential servers, Operations Research, 15, 254-265.
• Grant, T.(1986). Categories of Contraints in Acquiring Planning and Scheduling Knowledge, Alvey Project -Report.
• Groover, M. P. (2015). Automation, Production Systems, and Computer-Integrated Manufacturing 4th Edition, Pearson, 811 p.
• Hannam, R. G. and Talavage, J.(2020). Flexible manufacturing systems in practice design, analysis and simulation, p.15-28, CRC Press, 377 p.
• Hitomi, K. (1996). Manufacturing Systems Engineering A Unified Approach to Manufacturing Technology, Production Management and Industrial Economics , Second Edition, Taylor & Francis Inc, CRC Press, 557 p.
• Hitomi, K. (1994) Moving toward manufacturing excellence for future production perspectives, Industrial Engineering, 26 (6), 48-50.
• Jackson, J.R. (1962). Job Shop like queueing systems, Management Science, 10, 131-142.
• Johnson, L.A. and Montgomery, D.C. (1974). Operation Research in Production Planning, Scheduling and Inventory Control, John Willey and Sons, New York, NY, 1st edition, ‎ 544 p.
• Keleş, M., Kılıç, Ü. and Keleş, A. (2018). E- Ticarette Pazar Araştırması ve SWOT Analizi. El-Cezeri Fen ve Mühendislik Dergisi, 5(2), 569-604.
• KouveJis, P. (1992). Design and planning problems in flexible manufacturing systems: a critical review, Journal . of Intelligent Manufacturing, 3, 75-99.
• La Diega, S.N., Passannati, A., and Passannati, G. (1991). Optimum tool replacement policies in integrated manufacturing systems, Computer Aided Production Engineering, Elsevier, (Eds.V.C. Venkatesh and J.A.McGeough), 15-332.
• Law, A. (1988) Simulation of Manufacturing Systems, Proceedings of the 1988 Winter Simulation Conference, 40-51 (M. Abrams, P. Haingh and J. Comfort Editors.)
• Luggen, W.W. (1991). Flexible Manufacturing Cells and Systems. Prentice-Hall, Englewood Cliffs, NJ.
• Luger, G.F., and Stubblefield, W. A. (1989). AI and Design of Expert Systems, Benjamin/Cummings Publication Company, California.
• McGinnis, L. (1989) Flexible manufacturing. In: White, J., Pence, I.W. (Eds.), Progress in Material Handling and Logistics, 1, Springer-Verlag, Berlin, p. 247.
• Mendes, J. M., Leitao, P. and Colombo, A. W. (2011). Service-oriented computing in manufacturing automation: A SWOT analysis. 2011 9th IEEE International Conference on Industrial Informatics. doi:10.1109/indin.2011.6034900.
• Methods of production, https://www.bbc.co.uk/bitesize/guides/zth78mn/revision/2, (Access Date: 10.09.2021).
• Merchant, M. E. (1961). The Manufacturing System Concept in Production Engineering Research. In: Annals of CIRP, 77-83.
• Merchant, M. E. (2000). The Future of Manufacturing. In: Handbook of Industrial Automation (Shell, Richard L. and Hall, Ernest L. Editor), Marcel Dekker, Inc., Cincinnat.
• Merchant, M.E. (1983). Current Status of Potential for Automation in the Metalworking Manufacturing Industry, Annals of the ClRP, 32(2), 519-523.
• Michalos, G., Sipsas, P., Makris, S. and Chryssolouris, G. (2016). Decision making logic for flexible assembly lines reconfiguration. Robotics and Computer-Integrated Manufacturing, 37, 233–250. doi:10.1016/j.rcim.2015.04.006.
• Nand K. Jha (Editor) (1991). Handbook of Flexible Manufacturing Systems, Elsevier Science, Academic Press, Inc., 332 p.
• Newell, A. and Simon, H. (1963). GPS, A Program that simulate human though, Computer and Thought, E.A. Feingbaum and J. Felman(Eds.), McGraw-Hill, N.Y.
• Newman, S.T., (1990). An Integrated approach to the Design and evaluation of Flexible Machining Cells, PhD Thesis, LUT.
• Qiao, G., Robert Lu, R. And Mclean, C. (2006). Flexible manufacturing system for mass customization manufacturing”, International Journal of Mass Customisation, 1(2/3), 374 - 393.
• Ranky, P.G. (1983). Design and Operations of Flexible Manufacturing Systems, IFS Publications.
• Reiser, M. and Lavenberg, S.S. (1980). Mean-value analysis of closed multi-chain queueing networks, Journal of ACM, 2782), 313-323.
• Sawik T. (1999) Production Scheduling in Flexible Assembly Lines. In: Production Planning and Scheduling in Flexible Assembly Systems. Springer, Berlin, Heidelberg. https://doi.org/10.1007/978-3-642-58614-9_6.
• Schorer, B.I., and Tseng, F.T. (1987). Modelling Complex Manufacturing Systems using Simulation, Proceedings. of the 1987 Winter, Simulation Conf. A.Thesen, H.Grant, W. D. Kelton, (editors), 677-682.
• Schweitzer, PJ. (1977). Maximum throughput in finite capacity open queueing networks with product form solutions, Management Science, 24(2), 121-240.
• Shivanand, H.K., Benal, M.M. and Koti, V. (2006). Flexible Manufacturing System, New Age Publications , 165 p.
• Simplicable, https://simplicable.com/new/job-production (Access Date: 10.09.2021).
• Stecke, K. E., and Kim, I.(1986). A fexible approach to implementing the short-term FMS planning function, Proceeding of 2nd. ORSA/TIMS Conference on FMS: OR Models and Application, Editors. K.E. Stecke and R. Suri, Michigan, 283-295.
• Solberg, J.J. (1979). Computer Models for Design and Control of Flexible Manufacturing Systems, 16th NCS, 111-117.
• Solberg, U. (1978). Quantitative design tools for computerized manufacturing systems, Proceedings of 6th North American Metalworking research committee, Florida.
• Solberg, J.J. (1976). Optimal Design and Control of Computerized Manufacturing Systems, Proceedings of AIIE Systems Engineering Conference.
• Solberg, J.J. (1979). Computer Models for Design and Control of Flexible Manufacturing Systems, 16th NCS, 111-117.
• Solberg, J.J. (1982). Mathematical Design tools for integrated production systems, Production 23rd MTDR Conference.
• Spur, G., Seliger, G and Viehweger, B. (1986). Cell Concepts for flexible automated manufacturing, Journal of Manufacturing Systems, 5(3), 171-179.
• Stecke, K.E. (1983). Formulation and solution of nonlineer Integer Production Planning for Flexible Manufacturing Systems, Management Science, 29(3), 273-288.
• Suri, R. and Hildebrant, R.R. (1984). Modelling flexible manufacturing systems using mean-value analysis, Journal of Manufacturing Systems, 3(1), 6l-69.
• Tetzlaff, Ulrich A.W. (1990). Optimal Design Of Flexible Manufacturing Systems, Springer-Verlag Berlin -Physica-Verlag Heidelberg, 1th edition, 190p.
• Types of production, https://theintactone.com/2019/06/16/pom-u1-topic-2-types-of-production-systems/ What is job production process? https://askinglot.com/what-is-job-production-process (Access Date: 21.09.2021).
• Wang, W. (1989). A Knowledge based modelling system for the design and evaluation of flexible manufacturing facilities, PhD Thesis, LUT.
• Yang, T., Peters, B. A. and Tu, M. (2005). Layout design for flexible manufacturing systems considering single-loop directional flow patterns. European Journal of Operational Research, 164(2), 440–455. doi:10.1016/j.ejor.2003.04.004.
• Young, R.E. and Mayer, R. (1984) The information dilemma: to conceptualize manufacturing as information process, Industrial Engineering, 16 (9), 28-34.
• Zhang, P.(1989). The Management of Tool Flows in Flexible manufacturing Systems for Cylindrical Pans, PhD Thesis, LUT.
• 5 Principles of Flexible Assembly Line Design, https://www.automationworld.com/home/blog/13318850/5-principles-of-flexible-assembly-line-design (Access Date: 11.09.2021).