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Bir Vana Gövdesi Parçasında Oluşan Sıcak Yırtılma Hatasının Modellenmesi ve Tasarım Optimizasyonu

Year 2021, Issue: 32, 1029 - 1033, 31.12.2021
https://doi.org/10.31590/ejosat.1044780

Abstract

Küresel vanalar, petrol boru hatlarından barajlara kadar çok yaygın kullanım alanına sahip endüstriyel malzemelerdir. Son yıllarda maliyet azaltma ve performans artışı beklentisiyle çeşitli tip ve tasarımlarda vanalar üretilmektedir. Bu durum sonucunda özellikle vana gövdelerinde çok farklı kesit kalınlıkları elde edilmektedir. Döküm yöntemi ile üretilen vana gövdelerinde kesit kalınlıklarındaki bu farklılaşma, bazı alaşım gruplarında sıcak yırtılma riskini ortaya çıkarmaktadır. Bu çalışmada 1.0619 çelik alaşımından dökülen bir vana gövdesi parçasında meydana gelen sıcak yırtılma hatasının kök nedeni araştırılmış ve sonrasında döküm tasarımı optimize edilerek hatasız bir ürün üretilmiştir.

References

  • Cho, T. D., Yang, S. M., Lee, H. Y., & Ko, S. H. (2007). A study on the force balance of an unbalanced globe valve. Journal of Mechanical Science and Technology, 21(5), 814–820. https://doi.org/10.1007/BF02916360
  • Chunlei, G., Nan, Z., Yuehua, K., Shuncheng, W., & Kaihong, Z. (2019). Failure analysis of lead-free brass valve bodies. Engineering Failure Analysis, 100(March), 536–543. https://doi.org/10.1016/j.engfailanal.2019.03.001
  • Colak, M., Sirin, S., Kocaman, E., KayIkcI, R., & Kayıkcı, R. (2015). Investigation and modelling of the effects of solidification time and grain refinement on the grain size of a sand-cast Al4Cu alloy. AIP Conference Proceedings, 1653(April 2015), 1–6. https://doi.org/10.1063/1.4914221
  • Dabade, U. A., & Bhedasgaonkar, R. C. (2013). Casting defect analysis using design of experiments (DoE) and computer aided casting simulation technique. Procedia CIRP, 7, 616–621. https://doi.org/10.1016/j.procir.2013.06.042
  • Galić, I., Vučković, K., Tonković, Z., & Čular, I. (2020). Numerical simulation of initiation and crack growth on cast valve body. Engineering Failure Analysis, 117(July). https://doi.org/10.1016/j.engfailanal.2020.104793
  • Gunasegaram, D. R., Farnsworth, D. J., & Nguyen, T. T. (2009). Identification of critical factors affecting shrinkage porosity in permanent mold casting using numerical simulations based on design of experiments. Journal of Materials Processing Technology, 209(3), 1209–1219. https://doi.org/10.1016/j.jmatprotec.2008.03.044
  • Kayikci, R., Colak, M., Sirin, S., Kocaman, E., & Akar, N. (2015). Determination of the critical fraction of solid during the solidification of a PM-cast aluminium alloy. Materiali in Tehnologije, 49(5), 797–800. https://doi.org/10.17222/mit.2014.266
  • Lin, Z., Wang, H., Shang, Z., Cui, B., Zhu, C., & Zhu, Z. (2015). Effect of cone angle on the hydraulic characteristics of globe control valve. Chinese Journal of Mechanical Engineering (English Edition), 28(3), 641–648. https://doi.org/10.3901/CJME.2015.0313.030
  • Monroe, C., & Beckermann, C. (2005). Development of a hot tear indicator for steel castings. Materials Science and Engineering A, 413–414(July), 30–36. https://doi.org/10.1016/j.msea.2005.09.047
  • Ol’Khovik, E. (2016). Development the Methods for Preventing Hot Cracking with Use Analysis of Temperature Fields. IOP Conference Series: Materials Science and Engineering, 142(1). https://doi.org/10.1088/1757-899X/142/1/012084
  • Pulisheru, K. S., & Birru, A. K. (2021). Effect of pouring temperature on hot tearing susceptibility of Al-Cu cast Alloy: Casting simulation. Materials Today: Proceedings, 47, 7086–7090. https://doi.org/10.1016/j.matpr.2021.06.182
  • Stoll, H. W. (2009). Casting Design and Performance. In ASM International, p49.
  • Taghiabadi, R., Fayegh, A., Pakbin, A., Nazari, M., & Ghoncheh, M. H. (2018). Quality index and hot tearing susceptibility of Al–7Si–0.35Mg–xCu alloys. Transactions of Nonferrous Metals Society of China (English Edition), Vol. 28, pp. 1275–1286. https://doi.org/10.1016/S1003-6326(18)64783-1
  • Wang, K., Fu, P., Peng, L., Wang, Y., & Ding, W. (2019). A Simplified Hot-Tearing Criterion for Shape Castings Based on Temperature-Field Simulation. Metallurgical and Materials Transactions A: Physical Metallurgy and Materials Science, 50(11), 5271–5280. https://doi.org/10.1007/s11661-019-05408-5
  • Yin, J., Hu, R., & Shu, X. (2021). Closed-die forging process of copper alloy valve body: Finite element simulation and experiments. Journal of Materials Research and Technology, 10, 1339–1347. https://doi.org/10.1016/j.jmrt.2020.12.087

Modeling and Design Optimization of Hot Tearing Defect in a Valve Body Part

Year 2021, Issue: 32, 1029 - 1033, 31.12.2021
https://doi.org/10.31590/ejosat.1044780

Abstract

Globe valves are industrial materials with a wide range of uses, from oil pipelines to dams. In recent years, valves of various types and designs have been produced with the expectation of cost reduction and performance increase. As a result of this situation, very different section thicknesses are obtained, especially in valve bodies. This variation in cross-section thicknesses of valve bodies produced by casting method reveals the risk of hot tearing in some alloy groups. In this study, the root cause of the hot tear failure occurring in a valve body part cast from 1.0619 steel alloy was investigated and then a defect-free product was produced by optimizing the casting design.

References

  • Cho, T. D., Yang, S. M., Lee, H. Y., & Ko, S. H. (2007). A study on the force balance of an unbalanced globe valve. Journal of Mechanical Science and Technology, 21(5), 814–820. https://doi.org/10.1007/BF02916360
  • Chunlei, G., Nan, Z., Yuehua, K., Shuncheng, W., & Kaihong, Z. (2019). Failure analysis of lead-free brass valve bodies. Engineering Failure Analysis, 100(March), 536–543. https://doi.org/10.1016/j.engfailanal.2019.03.001
  • Colak, M., Sirin, S., Kocaman, E., KayIkcI, R., & Kayıkcı, R. (2015). Investigation and modelling of the effects of solidification time and grain refinement on the grain size of a sand-cast Al4Cu alloy. AIP Conference Proceedings, 1653(April 2015), 1–6. https://doi.org/10.1063/1.4914221
  • Dabade, U. A., & Bhedasgaonkar, R. C. (2013). Casting defect analysis using design of experiments (DoE) and computer aided casting simulation technique. Procedia CIRP, 7, 616–621. https://doi.org/10.1016/j.procir.2013.06.042
  • Galić, I., Vučković, K., Tonković, Z., & Čular, I. (2020). Numerical simulation of initiation and crack growth on cast valve body. Engineering Failure Analysis, 117(July). https://doi.org/10.1016/j.engfailanal.2020.104793
  • Gunasegaram, D. R., Farnsworth, D. J., & Nguyen, T. T. (2009). Identification of critical factors affecting shrinkage porosity in permanent mold casting using numerical simulations based on design of experiments. Journal of Materials Processing Technology, 209(3), 1209–1219. https://doi.org/10.1016/j.jmatprotec.2008.03.044
  • Kayikci, R., Colak, M., Sirin, S., Kocaman, E., & Akar, N. (2015). Determination of the critical fraction of solid during the solidification of a PM-cast aluminium alloy. Materiali in Tehnologije, 49(5), 797–800. https://doi.org/10.17222/mit.2014.266
  • Lin, Z., Wang, H., Shang, Z., Cui, B., Zhu, C., & Zhu, Z. (2015). Effect of cone angle on the hydraulic characteristics of globe control valve. Chinese Journal of Mechanical Engineering (English Edition), 28(3), 641–648. https://doi.org/10.3901/CJME.2015.0313.030
  • Monroe, C., & Beckermann, C. (2005). Development of a hot tear indicator for steel castings. Materials Science and Engineering A, 413–414(July), 30–36. https://doi.org/10.1016/j.msea.2005.09.047
  • Ol’Khovik, E. (2016). Development the Methods for Preventing Hot Cracking with Use Analysis of Temperature Fields. IOP Conference Series: Materials Science and Engineering, 142(1). https://doi.org/10.1088/1757-899X/142/1/012084
  • Pulisheru, K. S., & Birru, A. K. (2021). Effect of pouring temperature on hot tearing susceptibility of Al-Cu cast Alloy: Casting simulation. Materials Today: Proceedings, 47, 7086–7090. https://doi.org/10.1016/j.matpr.2021.06.182
  • Stoll, H. W. (2009). Casting Design and Performance. In ASM International, p49.
  • Taghiabadi, R., Fayegh, A., Pakbin, A., Nazari, M., & Ghoncheh, M. H. (2018). Quality index and hot tearing susceptibility of Al–7Si–0.35Mg–xCu alloys. Transactions of Nonferrous Metals Society of China (English Edition), Vol. 28, pp. 1275–1286. https://doi.org/10.1016/S1003-6326(18)64783-1
  • Wang, K., Fu, P., Peng, L., Wang, Y., & Ding, W. (2019). A Simplified Hot-Tearing Criterion for Shape Castings Based on Temperature-Field Simulation. Metallurgical and Materials Transactions A: Physical Metallurgy and Materials Science, 50(11), 5271–5280. https://doi.org/10.1007/s11661-019-05408-5
  • Yin, J., Hu, R., & Shu, X. (2021). Closed-die forging process of copper alloy valve body: Finite element simulation and experiments. Journal of Materials Research and Technology, 10, 1339–1347. https://doi.org/10.1016/j.jmrt.2020.12.087
There are 15 citations in total.

Details

Primary Language Turkish
Subjects Engineering
Journal Section Articles
Authors

Selçuk Şirin 0000-0002-9129-9217

Metin Yoldaş

Publication Date December 31, 2021
Published in Issue Year 2021 Issue: 32

Cite

APA Şirin, S., & Yoldaş, M. (2021). Bir Vana Gövdesi Parçasında Oluşan Sıcak Yırtılma Hatasının Modellenmesi ve Tasarım Optimizasyonu. Avrupa Bilim Ve Teknoloji Dergisi(32), 1029-1033. https://doi.org/10.31590/ejosat.1044780