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ÖSTEMPERLENMİŞ KÜRESEL GRAFİTLİ DÖKME DEMİRİN ABRASİV AŞINMA DAVRANIŞINA ÖSTEMPERLEME İŞLEMİNDE SOĞUTMANIN ETKİSİ

Year 2006, Volume: 21 Issue: 2, 359 - 366, 01.03.2013

Abstract

Bu çalışmada, geleneksel tek kademeli östemperleme işleminde, küresel grafitli dökme demir (KGDD) numuneler 900oC’de 1 saat östenitlenmiş, müteakiben tuz banyosunda 400oC’de 2 saat östemperlenmiştir. İkikademeli östemperleme prosesinde ise KGDD numuneler 900oC de 1 saat östenitlendikten sonra derhal 400oC’lik tuz banyosuna aktarılmış, 10 dakika bu sıcaklıkta bekletildikten sonra banyonun sıcaklığı 1.88oC/dak hızla 250oC’a soğutulmuştur. Geleneksel tek kademeli östemperleme prosesi ile üretilen üst ösferritik ve ikikademeli prosesle üretilen üst ve alt ösferritik Östemperlenmiş Küresel Grafitli Dökme Demir (ÖKGDD) numunelerin abrasiv aşınma deneyleri, disk üzerinde pim cihazında 10, 20 ve 30 N normal yük altında, 180 mesh (80 μm) boyuta sahip Al2O3 zımpara üzerinde gerçekleştirilmiştir. İki kademeli östemperleme prosesiyle üretilen küresel grafitli dökme demirin sertliği, tek kademeli prosesle üretilen dökme demirinkinden daha yüksek olmasına rağmen, her iki dökme demirin benzer abrasiv aşınma davranışı sergilediği görülmüştür. Ayrıca iki kademeli östemperlenmiş küresel grafitli dökme demirde abrasiv aşınma direnci uygulanan yükün artmasıyla artmıştır.

References

  • Janowak, J.F., Gundlach, R.B., “Development of
  • a Ductile Iron for Commercial Austempering”,
  • AFS Transactions, 83-54,377-388, 1983.
  • Harding, R.A., Gilbert, G.N.J., “Why the
  • Properties of Austempered Ductile Irons Should
  • Interest Engineers”, The British Foundryman,
  • , 489-496, 1986.
  • Walton, C.F., “Mechanical Properties of Ductile
  • Iron”, Iron Castings Handbook, Iron Castings
  • Society Inc., 323-376, 1981.
  • Schmidt, I., Schuchert, A.Z., “Unlubricated
  • Sliding Wear of Austempered Ductile Iron”,
  • Metallkunde, 78, 871–875, 1987.
  • Johansson, M., “Austenitic-Bainitic Ductile
  • Iron”, AFS Transactions, 77-73, 117-122, 1977.
  • Lerner, Y.S., “Wear Resistance of Austempered
  • Ductile Iron”, Foundry Management & Technology,
  • -80, 1999.
  • Bartosiewicz, L., Krause, A.R., Kovacs, B.,
  • Putatunda, S.K., “Fatigue Crack Growth
  • Behavior of Austempered Ductile Cast Iron”,
  • AFS Transactions 92 (135), 135–143, 1992.
  • Bahmani, M., Elliott, R., Varahram, N., “The
  • Relationship between Fatigue Strength and
  • Microstructure in an Austempered Cu–Ni–Mn–
  • Mo alloyed ductile iron”, Journal of Materials
  • Science, 32, 5383-5388, 1997.
  • Greno, G.L. Otegui, J.L., Boeri, R.E., Mechanisms
  • of Fatigue Crack Growth in Austempered Ductile
  • Iron”, International Journal of Fatigue, 21, 35-
  • , 1999.
  • Dommarco, R.C., Salvande, J.D., “Contact Fatigue
  • Resistance of Austempered and Partially Chilled
  • Ductile Irons”, Wear, 254, 230–236, 2003.
  • Putatunda, S.K., Gadicherla, K., “Influence of
  • Austenitizing Temperature on Fracture Toughness
  • of a Low Manganese Austempered Ductile Iron
  • (ADI) with Ferritic as Cast Structure”, Materials
  • Science and Engineering A 268, 15–31, 1999.
  • Rao,P., Putatunda, S.K., “Investigations on the
  • Fracture Toughness of Austempered Ductile Irons
  • Austenitized at Different Temperatures”, Materials
  • Science and Engineering A 349, 136-149, 2003.
  • Rao, P., Putatunda, S.K., “Investigations on the
  • Fracture Toughness of Austempered Ductile Iron
  • Alloyed with Chromium”, Materials Science
  • and Engineering A 346, 254-265, 2003.
  • Jianghuai Yang, J., Putatunda, S.K., “Improvement
  • in Strength and Toughness of Austempered
  • Ductile Cast Iron by a Novel Two-Step
  • Austempering Process”, Materials and Design
  • , 219–230, 2004.
  • Putatunda, S.K., “Development of Austempered
  • Ductile Cast Iron (ADI) with Simultaneous High
  • Yield Strength and Fracture Toughness by a Novel
  • Two-Step Austempering Process”, Materials
  • Science and Engineering A 315, 70-80, 2001.
  • Şenel, L., Çetin, M., Gül, F., “Evaluation of Dry
  • Sliding Wear of Ductile Iron with Different Matrix
  • Microstructures”, 3th International Advenced
  • Technologies Symposium, August 18-20, Ankara,
  • -166, 2003.
  • Zimba, J., Simbi, D.J., Navara, E., “Austempered
  • Ductile Iron: An Alternative Material for Earth
  • Moving Component”, Cement & Concrete
  • Composites, 25, 643-649, 2003.
  • Yescas, M.A.,. Bhadeshia, H.K.D.H., “Model for
  • the Maximum Fraction of Retained Austenite in
  • Austempered Ductile Cast Iron”, Materials Science
  • and Engineering A 333 60–66, 2002.
  • Bosnjak, B., Verlinden, B., and Radulovic, B.,
  • “Dry Sliding Wear of Low Alloyed Austempered
  • Ductile Iron”, Materials Science and Technology,
  • , 650-656, 2003.
  • Hamid Ali A.S. and Elliot, R., “Influence of
  • Austenitising Temperature on Austempering of
  • an Mn-Mo-Cu Alloyed Ductile Iron, Part 1-
  • Austempering Kinetics and the Processing
  • Window”, Materials Science and Technology,
  • , 1021-1031, 1996.
  • Prado, J.M., Oujol, A., Cullell, J., and Tartera, J.,
  • “Dry Sliding Wear of Austempered Ductile Iron”,
  • Materials Science and Technology, 11, 294-298,
  • -
  • Owhadi, A., Hedjazi, J.,Davami, P., “Wear
  • Behavior of 1.5Mn Austempered Ductile Iron”,
  • Journal of Materials Science, 14, 245-250, 1998.
  • Jeng, M.C., “Abrasive Wear Study of Bainitic
  • Nodular Cast Iron”, Journal of Materials Science,
  • , 6555-6561, 1993.
  • Shepperson, S., and Allen, C., “The Abrasive Wear
  • Behavior of Austempered Spheroidal Cast Irons”,
  • Wear, 121, 271-287, 1988.
  • Velez, J. M., Tanaka, D.K., Sinatora, A.,
  • Tschiptschin, A.P., “Evaluation of Abrasive Wear
  • of Ductile Cast Iron in a Single Pass Pendulum
  • Device”, Wear , 251, 1315–1319, 2001.
  • Çetin, M., Gül, F., “Effect of Mg on Abrasive and
  • Adhesive Wear Behavior of Al-Cu Casting Alloy”,
  • th International Advanced Technologies
  • Symposium, August 18-20, Ankara, 134-145,
  • -

EFFECT OF THE COOLING IN THE AUSTEMPERING PROCESS ON THE ABRASIVE WEAR BEHAVIOR OF AUSTEMPERED DUCTILE IRON

Year 2006, Volume: 21 Issue: 2, 359 - 366, 01.03.2013

Abstract

In this study, ductile iron was austenised at 900 o
C for 1 h and austempered at 400 0
C for 2 h in single step
austempering process, whereas it was austenised at 900 o
C for 1 h and immediately quenched in a salt bath at
400 o
C for 10 minutes and then the temperature of bath was decreased by 1.88 o
C per minutes down to 250 o
C in
two-step austempering process. The upper ausferritic austempered ductile iron (ADI) specimens produced by
conventional single step austempering process and the upper and lower ausferritic specimens produced by twostep austempering process were abraded on the pin on disc apparatus under the normal load of 10, 20, 30 N, by
rubbing the specimens on abrasive Al2O3 grains with diameters of 180 Mesh (80 µm). Although the ductile iron
austempered in two steps had higher hardness than the ductile iron austempered in single step, they showed
similar abrasive wear behavior. In addition, the abrasive wear resistance of two step austempered specimen
increased with increasing applied load.

References

  • Janowak, J.F., Gundlach, R.B., “Development of
  • a Ductile Iron for Commercial Austempering”,
  • AFS Transactions, 83-54,377-388, 1983.
  • Harding, R.A., Gilbert, G.N.J., “Why the
  • Properties of Austempered Ductile Irons Should
  • Interest Engineers”, The British Foundryman,
  • , 489-496, 1986.
  • Walton, C.F., “Mechanical Properties of Ductile
  • Iron”, Iron Castings Handbook, Iron Castings
  • Society Inc., 323-376, 1981.
  • Schmidt, I., Schuchert, A.Z., “Unlubricated
  • Sliding Wear of Austempered Ductile Iron”,
  • Metallkunde, 78, 871–875, 1987.
  • Johansson, M., “Austenitic-Bainitic Ductile
  • Iron”, AFS Transactions, 77-73, 117-122, 1977.
  • Lerner, Y.S., “Wear Resistance of Austempered
  • Ductile Iron”, Foundry Management & Technology,
  • -80, 1999.
  • Bartosiewicz, L., Krause, A.R., Kovacs, B.,
  • Putatunda, S.K., “Fatigue Crack Growth
  • Behavior of Austempered Ductile Cast Iron”,
  • AFS Transactions 92 (135), 135–143, 1992.
  • Bahmani, M., Elliott, R., Varahram, N., “The
  • Relationship between Fatigue Strength and
  • Microstructure in an Austempered Cu–Ni–Mn–
  • Mo alloyed ductile iron”, Journal of Materials
  • Science, 32, 5383-5388, 1997.
  • Greno, G.L. Otegui, J.L., Boeri, R.E., Mechanisms
  • of Fatigue Crack Growth in Austempered Ductile
  • Iron”, International Journal of Fatigue, 21, 35-
  • , 1999.
  • Dommarco, R.C., Salvande, J.D., “Contact Fatigue
  • Resistance of Austempered and Partially Chilled
  • Ductile Irons”, Wear, 254, 230–236, 2003.
  • Putatunda, S.K., Gadicherla, K., “Influence of
  • Austenitizing Temperature on Fracture Toughness
  • of a Low Manganese Austempered Ductile Iron
  • (ADI) with Ferritic as Cast Structure”, Materials
  • Science and Engineering A 268, 15–31, 1999.
  • Rao,P., Putatunda, S.K., “Investigations on the
  • Fracture Toughness of Austempered Ductile Irons
  • Austenitized at Different Temperatures”, Materials
  • Science and Engineering A 349, 136-149, 2003.
  • Rao, P., Putatunda, S.K., “Investigations on the
  • Fracture Toughness of Austempered Ductile Iron
  • Alloyed with Chromium”, Materials Science
  • and Engineering A 346, 254-265, 2003.
  • Jianghuai Yang, J., Putatunda, S.K., “Improvement
  • in Strength and Toughness of Austempered
  • Ductile Cast Iron by a Novel Two-Step
  • Austempering Process”, Materials and Design
  • , 219–230, 2004.
  • Putatunda, S.K., “Development of Austempered
  • Ductile Cast Iron (ADI) with Simultaneous High
  • Yield Strength and Fracture Toughness by a Novel
  • Two-Step Austempering Process”, Materials
  • Science and Engineering A 315, 70-80, 2001.
  • Şenel, L., Çetin, M., Gül, F., “Evaluation of Dry
  • Sliding Wear of Ductile Iron with Different Matrix
  • Microstructures”, 3th International Advenced
  • Technologies Symposium, August 18-20, Ankara,
  • -166, 2003.
  • Zimba, J., Simbi, D.J., Navara, E., “Austempered
  • Ductile Iron: An Alternative Material for Earth
  • Moving Component”, Cement & Concrete
  • Composites, 25, 643-649, 2003.
  • Yescas, M.A.,. Bhadeshia, H.K.D.H., “Model for
  • the Maximum Fraction of Retained Austenite in
  • Austempered Ductile Cast Iron”, Materials Science
  • and Engineering A 333 60–66, 2002.
  • Bosnjak, B., Verlinden, B., and Radulovic, B.,
  • “Dry Sliding Wear of Low Alloyed Austempered
  • Ductile Iron”, Materials Science and Technology,
  • , 650-656, 2003.
  • Hamid Ali A.S. and Elliot, R., “Influence of
  • Austenitising Temperature on Austempering of
  • an Mn-Mo-Cu Alloyed Ductile Iron, Part 1-
  • Austempering Kinetics and the Processing
  • Window”, Materials Science and Technology,
  • , 1021-1031, 1996.
  • Prado, J.M., Oujol, A., Cullell, J., and Tartera, J.,
  • “Dry Sliding Wear of Austempered Ductile Iron”,
  • Materials Science and Technology, 11, 294-298,
  • -
  • Owhadi, A., Hedjazi, J.,Davami, P., “Wear
  • Behavior of 1.5Mn Austempered Ductile Iron”,
  • Journal of Materials Science, 14, 245-250, 1998.
  • Jeng, M.C., “Abrasive Wear Study of Bainitic
  • Nodular Cast Iron”, Journal of Materials Science,
  • , 6555-6561, 1993.
  • Shepperson, S., and Allen, C., “The Abrasive Wear
  • Behavior of Austempered Spheroidal Cast Irons”,
  • Wear, 121, 271-287, 1988.
  • Velez, J. M., Tanaka, D.K., Sinatora, A.,
  • Tschiptschin, A.P., “Evaluation of Abrasive Wear
  • of Ductile Cast Iron in a Single Pass Pendulum
  • Device”, Wear , 251, 1315–1319, 2001.
  • Çetin, M., Gül, F., “Effect of Mg on Abrasive and
  • Adhesive Wear Behavior of Al-Cu Casting Alloy”,
  • th International Advanced Technologies
  • Symposium, August 18-20, Ankara, 134-145,
  • -
There are 102 citations in total.

Details

Primary Language Turkish
Subjects Architecture
Journal Section Makaleler
Authors

Melik Çetin This is me

Ferhat Gül This is me

Publication Date March 1, 2013
Submission Date June 4, 2014
Published in Issue Year 2006 Volume: 21 Issue: 2

Cite

APA Çetin, M., & Gül, F. (2013). ÖSTEMPERLENMİŞ KÜRESEL GRAFİTLİ DÖKME DEMİRİN ABRASİV AŞINMA DAVRANIŞINA ÖSTEMPERLEME İŞLEMİNDE SOĞUTMANIN ETKİSİ. Gazi Üniversitesi Mühendislik Mimarlık Fakültesi Dergisi, 21(2), 359-366.
AMA Çetin M, Gül F. ÖSTEMPERLENMİŞ KÜRESEL GRAFİTLİ DÖKME DEMİRİN ABRASİV AŞINMA DAVRANIŞINA ÖSTEMPERLEME İŞLEMİNDE SOĞUTMANIN ETKİSİ. GUMMFD. March 2013;21(2):359-366.
Chicago Çetin, Melik, and Ferhat Gül. “ÖSTEMPERLENMİŞ KÜRESEL GRAFİTLİ DÖKME DEMİRİN ABRASİV AŞINMA DAVRANIŞINA ÖSTEMPERLEME İŞLEMİNDE SOĞUTMANIN ETKİSİ”. Gazi Üniversitesi Mühendislik Mimarlık Fakültesi Dergisi 21, no. 2 (March 2013): 359-66.
EndNote Çetin M, Gül F (March 1, 2013) ÖSTEMPERLENMİŞ KÜRESEL GRAFİTLİ DÖKME DEMİRİN ABRASİV AŞINMA DAVRANIŞINA ÖSTEMPERLEME İŞLEMİNDE SOĞUTMANIN ETKİSİ. Gazi Üniversitesi Mühendislik Mimarlık Fakültesi Dergisi 21 2 359–366.
IEEE M. Çetin and F. Gül, “ÖSTEMPERLENMİŞ KÜRESEL GRAFİTLİ DÖKME DEMİRİN ABRASİV AŞINMA DAVRANIŞINA ÖSTEMPERLEME İŞLEMİNDE SOĞUTMANIN ETKİSİ”, GUMMFD, vol. 21, no. 2, pp. 359–366, 2013.
ISNAD Çetin, Melik - Gül, Ferhat. “ÖSTEMPERLENMİŞ KÜRESEL GRAFİTLİ DÖKME DEMİRİN ABRASİV AŞINMA DAVRANIŞINA ÖSTEMPERLEME İŞLEMİNDE SOĞUTMANIN ETKİSİ”. Gazi Üniversitesi Mühendislik Mimarlık Fakültesi Dergisi 21/2 (March 2013), 359-366.
JAMA Çetin M, Gül F. ÖSTEMPERLENMİŞ KÜRESEL GRAFİTLİ DÖKME DEMİRİN ABRASİV AŞINMA DAVRANIŞINA ÖSTEMPERLEME İŞLEMİNDE SOĞUTMANIN ETKİSİ. GUMMFD. 2013;21:359–366.
MLA Çetin, Melik and Ferhat Gül. “ÖSTEMPERLENMİŞ KÜRESEL GRAFİTLİ DÖKME DEMİRİN ABRASİV AŞINMA DAVRANIŞINA ÖSTEMPERLEME İŞLEMİNDE SOĞUTMANIN ETKİSİ”. Gazi Üniversitesi Mühendislik Mimarlık Fakültesi Dergisi, vol. 21, no. 2, 2013, pp. 359-66.
Vancouver Çetin M, Gül F. ÖSTEMPERLENMİŞ KÜRESEL GRAFİTLİ DÖKME DEMİRİN ABRASİV AŞINMA DAVRANIŞINA ÖSTEMPERLEME İŞLEMİNDE SOĞUTMANIN ETKİSİ. GUMMFD. 2013;21(2):359-66.