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YERÇEKİMİNE TERS DÖKÜM YÖNTEMİNİN DÖKÜM PARÇALARIN BESLEME ÖZELLİKLERİNE ETKİLERİ

Yıl 2006, Cilt: 21 Sayı: 3, 415 - 421, 01.03.2013

Öz

Bu çalışmada, yaş kum kalıplar kullanılarak geleneksel yerçekimi (gravity casting) ve yerçekimine ters döküm
(counter gravity casting) yöntemleri ile üretilen parçaların besleme özellikleri üzerine döküm sıcaklığı ve basıncın etkisi araştırılmıştır. Deneysel çalışmalarda Al-% 10 Si döküm alaşımı kullanılmıştır. Numuneler 600, 640 ve 690 °C sıcaklıklarda, 100, 200, 250, 300 ve 500 mmHg vakum seviyelerinde dökülmüştür. Sonuçlar, yerçekimine ters döküm yöntemiyle gelişmiş besleme özelliklerinin elde edildiğini göstermiştir.

Kaynakça

  • Rasmussen, N.W., “New Filling/Feeding
  • Process Produces Vertically-Parted Aluminum
  • Green Sand Castings” Modern Casting, 54-55,
  • April 2000.
  • Kuo, Y.S., Chang, E. and Lin, Y.L., “The
  • Feeding Effect of Risers on the Mechanical
  • Properties of A201 Al Alloy Plate Casting” AFS
  • Transaction, Cilt 89, No 159, 777-782, 1989.
  • Campbell, J. Casting, Butterworth-Heinemann,
  • -300, 1999.
  • Güleyüpoğlu, S., “Casting Process Design
  • Guidelines”, AFS Transactions, Cilt 97, No 83,
  • -876, 1997.
  • Kuo, J.H., Hsu, F.L. and Hwang, W.S.,
  • “Development of an Interactive Simulation
  • System For the Determination of the Pressure-
  • Time Relationship During the Filling in A Low
  • Pressure Casting Process”, Science and
  • Technology of Advanced Materials, Cilt 2,
  • -145, 2001.
  • Dash M., and Malkhlouf, M., “Effect of Key
  • Alloying Elements on the Feeding
  • Characteristics of Aluminum- Silicon Casting
  • Alloys”, Journal of Light Metals, Cilt 1, 251-
  • , 2001.
  • Li, K.D., Cheng, M.C. and Chang, E., “Effect of
  • Pressure on the Feeding Behavior of A356 Alloy
  • In Low-Pressure Casting” AFS Transaction,
  • Cilt 01, No 026, 311-320, 2001.
  • Lee, Y.W., Chang, E., Lin, Y.L and Yeh, C.H.,
  • “Correlation of Feeding and Mechanical
  • Properties of A206 Aluminum Alloy Plate
  • Casting” AFS Transaction, Cilt 90, No 187,
  • -941, 1990.
  • Loper Jr, C.R. and Prucha, T.E., “Feed Metal
  • Transfer in Al-Cu-Si Alloys” AFS Transaction,
  • Cilt 90, No 165, 845-853, 1990.
  • Fuoco, R., Correa, E.R. and A. Bastos, M.,
  • “Effects of Grain Refinement on Feeding
  • Mecanims in A356 Aluminum Alloy” AFS
  • Transaction, Cilt 98, No 78, 401-409, 1998.
  • Pan, E.N., Lin, C.S. and Loper Jr, C.R., “Effects
  • of Solidification Parameters on the Feeding
  • Efficiency of A356 Aluminum Alloy” AFS
  • Transaction, Cilt 90, No 117, 735-746, 1990.
  • Taylor, J.A., Schaffer, G.B. and StJohn, D.H.,
  • “Shrinkage Porosity Formation in Iron- Containing Al-Si-Cu-Mg Casting Alloys”, Proc.
  • Inter. Conf. on Casting and Solidification of
  • Light Alloys, Gold Coats, Australia, 55-60,
  • -31 August 1995.
  • Xiong, M. and Kuznetsov, A.V., “An
  • Investigation of the Microporosity Formation in
  • An Al-4.1 %Cu Alloy Casting in Microgravity
  • and in Standard Gravity”, Heat and Mass
  • Transfer, Cilt 38, 35-43, 2001.
  • Dahle, A.K. and StJohn, D.H., “Rheological
  • Behaviour of the Mushy Zone and Its Effect on
  • the Formation of Casting Defects During
  • Solidification”, ACTA Metallurgica, Cilt 47,
  • No 1, 31-41, 1999.
  • Knuutinen, A., Nogita, K., McDonald, S.D. and
  • Dahle, A.K., “Porosity Formation in Aluminum
  • Alloy A356 Modified with Ba, Ca, Y and Fb”
  • Journal of Light Metals, Cilt 1, 241-249, 2001.
  • Niu, X.P., Hu, B.H., Pinwill, I. and Li, H.,
  • “Vacuum Assisted High Pressure Die Casting of
  • Aluminium Alloys”, Journal of Materials Processing Technology, Cilt 105, 119-127,
  • -
  • Anon, “Turning the Gating World Upside
  • Down”, Technical Paper, Hitchiner
  • Manufacturing Co., (www.hitchiner.com), 2005.
  • Ripkin, F. and Lipson, S., “Counter Gravity
  • Casting of Aluminum Alloys in Green Sand
  • Molds” AFS Transactions, Cilt 70, 581-592,
  • .
  • Lipson, S. and Ripkin, F., “Effect of Sections
  • Thickness on the Tensile Properties of Thin-
  • Section Aluminum Alloy Sand Casting” AFS
  • Transactions, Cilt 69, 192-197, 1969.
  • Chandley, G.D., “Making Casting Without
  • Ladles or Sprues – The CLA Process” AFS
  • Transactions, Cilt 28, 37-42, 1976.
  • Shenefelt, J.R. and others, “Countergravity
  • Casting of Thin-Wall Al A356, Part II: Result of
  • Casting Characterization Studies” AFS
  • Transactions, Cilt 101, 563-566, 1998.

EFFECTS OF COUNTER GRAVITY CASTING ON FEEDING PROPERTIES OF CASTING PARTS

Yıl 2006, Cilt: 21 Sayı: 3, 415 - 421, 01.03.2013

Öz

In this study, effect of casting temperature and pressure on feeding properties of specimens produced by green
sand mould traditional gravity casting and counter gravity casting was investigated. In experimental study Al -
10 % Si casting alloys was used. the specimens were poured at 600, 640 and 690 °C temperature, under 100,
200, 250, 300 and 500 mmHg vacuum level. the results showed that improved feeding properties were obtained
by Counter Gravity Casting process. 

Kaynakça

  • Rasmussen, N.W., “New Filling/Feeding
  • Process Produces Vertically-Parted Aluminum
  • Green Sand Castings” Modern Casting, 54-55,
  • April 2000.
  • Kuo, Y.S., Chang, E. and Lin, Y.L., “The
  • Feeding Effect of Risers on the Mechanical
  • Properties of A201 Al Alloy Plate Casting” AFS
  • Transaction, Cilt 89, No 159, 777-782, 1989.
  • Campbell, J. Casting, Butterworth-Heinemann,
  • -300, 1999.
  • Güleyüpoğlu, S., “Casting Process Design
  • Guidelines”, AFS Transactions, Cilt 97, No 83,
  • -876, 1997.
  • Kuo, J.H., Hsu, F.L. and Hwang, W.S.,
  • “Development of an Interactive Simulation
  • System For the Determination of the Pressure-
  • Time Relationship During the Filling in A Low
  • Pressure Casting Process”, Science and
  • Technology of Advanced Materials, Cilt 2,
  • -145, 2001.
  • Dash M., and Malkhlouf, M., “Effect of Key
  • Alloying Elements on the Feeding
  • Characteristics of Aluminum- Silicon Casting
  • Alloys”, Journal of Light Metals, Cilt 1, 251-
  • , 2001.
  • Li, K.D., Cheng, M.C. and Chang, E., “Effect of
  • Pressure on the Feeding Behavior of A356 Alloy
  • In Low-Pressure Casting” AFS Transaction,
  • Cilt 01, No 026, 311-320, 2001.
  • Lee, Y.W., Chang, E., Lin, Y.L and Yeh, C.H.,
  • “Correlation of Feeding and Mechanical
  • Properties of A206 Aluminum Alloy Plate
  • Casting” AFS Transaction, Cilt 90, No 187,
  • -941, 1990.
  • Loper Jr, C.R. and Prucha, T.E., “Feed Metal
  • Transfer in Al-Cu-Si Alloys” AFS Transaction,
  • Cilt 90, No 165, 845-853, 1990.
  • Fuoco, R., Correa, E.R. and A. Bastos, M.,
  • “Effects of Grain Refinement on Feeding
  • Mecanims in A356 Aluminum Alloy” AFS
  • Transaction, Cilt 98, No 78, 401-409, 1998.
  • Pan, E.N., Lin, C.S. and Loper Jr, C.R., “Effects
  • of Solidification Parameters on the Feeding
  • Efficiency of A356 Aluminum Alloy” AFS
  • Transaction, Cilt 90, No 117, 735-746, 1990.
  • Taylor, J.A., Schaffer, G.B. and StJohn, D.H.,
  • “Shrinkage Porosity Formation in Iron- Containing Al-Si-Cu-Mg Casting Alloys”, Proc.
  • Inter. Conf. on Casting and Solidification of
  • Light Alloys, Gold Coats, Australia, 55-60,
  • -31 August 1995.
  • Xiong, M. and Kuznetsov, A.V., “An
  • Investigation of the Microporosity Formation in
  • An Al-4.1 %Cu Alloy Casting in Microgravity
  • and in Standard Gravity”, Heat and Mass
  • Transfer, Cilt 38, 35-43, 2001.
  • Dahle, A.K. and StJohn, D.H., “Rheological
  • Behaviour of the Mushy Zone and Its Effect on
  • the Formation of Casting Defects During
  • Solidification”, ACTA Metallurgica, Cilt 47,
  • No 1, 31-41, 1999.
  • Knuutinen, A., Nogita, K., McDonald, S.D. and
  • Dahle, A.K., “Porosity Formation in Aluminum
  • Alloy A356 Modified with Ba, Ca, Y and Fb”
  • Journal of Light Metals, Cilt 1, 241-249, 2001.
  • Niu, X.P., Hu, B.H., Pinwill, I. and Li, H.,
  • “Vacuum Assisted High Pressure Die Casting of
  • Aluminium Alloys”, Journal of Materials Processing Technology, Cilt 105, 119-127,
  • -
  • Anon, “Turning the Gating World Upside
  • Down”, Technical Paper, Hitchiner
  • Manufacturing Co., (www.hitchiner.com), 2005.
  • Ripkin, F. and Lipson, S., “Counter Gravity
  • Casting of Aluminum Alloys in Green Sand
  • Molds” AFS Transactions, Cilt 70, 581-592,
  • .
  • Lipson, S. and Ripkin, F., “Effect of Sections
  • Thickness on the Tensile Properties of Thin-
  • Section Aluminum Alloy Sand Casting” AFS
  • Transactions, Cilt 69, 192-197, 1969.
  • Chandley, G.D., “Making Casting Without
  • Ladles or Sprues – The CLA Process” AFS
  • Transactions, Cilt 28, 37-42, 1976.
  • Shenefelt, J.R. and others, “Countergravity
  • Casting of Thin-Wall Al A356, Part II: Result of
  • Casting Characterization Studies” AFS
  • Transactions, Cilt 101, 563-566, 1998.
Toplam 86 adet kaynakça vardır.

Ayrıntılar

Birincil Dil Türkçe
Konular Mimarlık
Bölüm Makaleler
Yazarlar

Hasan Hasırcı

Ferhat Gül Bu kişi benim

Yayımlanma Tarihi 1 Mart 2013
Gönderilme Tarihi 4 Haziran 2014
Yayımlandığı Sayı Yıl 2006 Cilt: 21 Sayı: 3

Kaynak Göster

APA Hasırcı, H., & Gül, F. (2013). YERÇEKİMİNE TERS DÖKÜM YÖNTEMİNİN DÖKÜM PARÇALARIN BESLEME ÖZELLİKLERİNE ETKİLERİ. Gazi Üniversitesi Mühendislik Mimarlık Fakültesi Dergisi, 21(3), 415-421.
AMA Hasırcı H, Gül F. YERÇEKİMİNE TERS DÖKÜM YÖNTEMİNİN DÖKÜM PARÇALARIN BESLEME ÖZELLİKLERİNE ETKİLERİ. GUMMFD. Mart 2013;21(3):415-421.
Chicago Hasırcı, Hasan, ve Ferhat Gül. “YERÇEKİMİNE TERS DÖKÜM YÖNTEMİNİN DÖKÜM PARÇALARIN BESLEME ÖZELLİKLERİNE ETKİLERİ”. Gazi Üniversitesi Mühendislik Mimarlık Fakültesi Dergisi 21, sy. 3 (Mart 2013): 415-21.
EndNote Hasırcı H, Gül F (01 Mart 2013) YERÇEKİMİNE TERS DÖKÜM YÖNTEMİNİN DÖKÜM PARÇALARIN BESLEME ÖZELLİKLERİNE ETKİLERİ. Gazi Üniversitesi Mühendislik Mimarlık Fakültesi Dergisi 21 3 415–421.
IEEE H. Hasırcı ve F. Gül, “YERÇEKİMİNE TERS DÖKÜM YÖNTEMİNİN DÖKÜM PARÇALARIN BESLEME ÖZELLİKLERİNE ETKİLERİ”, GUMMFD, c. 21, sy. 3, ss. 415–421, 2013.
ISNAD Hasırcı, Hasan - Gül, Ferhat. “YERÇEKİMİNE TERS DÖKÜM YÖNTEMİNİN DÖKÜM PARÇALARIN BESLEME ÖZELLİKLERİNE ETKİLERİ”. Gazi Üniversitesi Mühendislik Mimarlık Fakültesi Dergisi 21/3 (Mart 2013), 415-421.
JAMA Hasırcı H, Gül F. YERÇEKİMİNE TERS DÖKÜM YÖNTEMİNİN DÖKÜM PARÇALARIN BESLEME ÖZELLİKLERİNE ETKİLERİ. GUMMFD. 2013;21:415–421.
MLA Hasırcı, Hasan ve Ferhat Gül. “YERÇEKİMİNE TERS DÖKÜM YÖNTEMİNİN DÖKÜM PARÇALARIN BESLEME ÖZELLİKLERİNE ETKİLERİ”. Gazi Üniversitesi Mühendislik Mimarlık Fakültesi Dergisi, c. 21, sy. 3, 2013, ss. 415-21.
Vancouver Hasırcı H, Gül F. YERÇEKİMİNE TERS DÖKÜM YÖNTEMİNİN DÖKÜM PARÇALARIN BESLEME ÖZELLİKLERİNE ETKİLERİ. GUMMFD. 2013;21(3):415-21.