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Inconel 600 Süper Alaşımının Tornalanmasında İşleme Parametrelerinin Optimizasyonu

Year 2013, Volume: 28 Issue: 4, 0 - , 05.03.2014

Abdullah Altın

Abstract

Bu çalışmada Taguchi metodu esas alınarak kesici takım kaplama malzemesinin ve kesme hızının kesme kuvvetleri ve yüzey pürüzlülüğü üzerindeki etkileri araştırılmıştır. Teğet kesme kuvveti (Fz), asıl kesme kuvveti olarak kabul edilmiş ve kriter olarak alınmıştır. İşleme parametrelerinin etkileri L18 Taguchi deney tertibi ile araştırılmıştır. Optimum kesme şartları, ''daha küçük daha iyidir'' yaklaşımına göre kesme kuvveti ve yüzey pürüzlülüğü için sinyal-gürültü (S/N) oranı hesaplanarak tespit edilmiştir. Varyans (ANOVA) analizi ve sinyal-gürültü (S/N) oranı sonuçları kullanılarak parametrelerin, yüzey pürüzlülüğü ve kesme kuvvetleri üzerindeki etkileri istatistiki olarak araştırılmıştır. Kesme kuvveti FZ (N)'nin üzerinde kesici ve ilerlemenin etkisi daha yüksek iken, ortalam yüzey pürüzlülüğü Ra (μm)’nın üzerinde ilerleme ve kesme hızının etkisi daha yüksek görülmüştür.

Keywords

İşlenebilirlik Kesme kuvvetleri Taguchi deneysel tasarımı inconel 600 Yüzey pürüzlülüğü.

References

  • Choudhury I.A. and El-Baradie M.A., Machinability of Nickel Base Superalloy: A General Review, Journal of Materials Processing Technology, 77 (1-3), 278-284, 1998.
  • Güllü, A., Karabulut, Ş., (2008). Dynamic Chip Breaker Design For Inconel 718 Using Positive Angle Tool Holder. Materials Manufacturing Processes, V. 23 Is.8(852).
  • Ezugwu E.O., Improvements in The Machining of Aero-engine Alloys Using Self-propelled Rotary Tooling Technique, Journal of Materials Processing Technology, 185, 60–71, 2007.
  • Jawaid A., et al., Cutting Performance and Wear Characteristics of PVD Coated and Uncoated Carbide Tools In Face Milling Inconel 718 Aerospace Alloy, Journal of Processing Technology, 116, 2-9, 2001.
  • Darwish S.M., Machining of Difficult-to-Cut Materials with Bonded Tools, International Journal of Adhesionand Adhesives, 20, 279-289, 2000.
  • Ezugwu E.O., Key Improvements in the Machining of Difficult-to-Cut Aerospace Superalloys, International Journal of Machine Tools and Manufacture, 45, 1353–1367, 2005.
  • Liu G., et al., Experimental Studies on Machinability of Six Kinds of Nickel-Based Superalloys, International Journal of Machining and Machinability of Materials, 1 (3), 287-300, 2006.
  • Ezugwu E.O., et al., An Overview of The Machinability of Aero-engine Alloys, Journal of Materials Processing Technology, 134, 233-253, 2003.
  • Alauddin M.A., et al., End Milling Machinability of Inconel 718, Journal of Engineering Manufacture, 210, 11-23, 1996.
  • Chen Y.C. and Liao Y.S., Study on Wear Mechanisms in Drilling of Inconel 718 Superalloy, Journal of Materials Processing Technology, 140, 269–273, 2003.
  • Ezugwu E.O. and Wang Z.M., Wear of Coated Carbide Tools When Machining Nickel (Inconel 718) and Titanium Base (Ti–6Al–4V) Alloys, Tribol. Trans., 43, 263–268, 2000.
  • Zhao S., et al., Microstructural Stability and Mechanical Properties of A New Nickel-Based Superalloy,Materials and Engineering A, 355, 96-105, 2003.
  • R. K. Roy, A primer on the Taguchi method / Ranjit K. Roy, Van Nostrand Reinhold, New York, (1990)
  • Demir, H., Gullu, A., Ciftci, I., Seker, U. An Investigation into the Influences of Grain Size and Grinding Forces When Grinding. Strojniski Vestnik- Journal of Mechanical Engineering, 7-8(447-454),2010
  • Ezugwu E.O., Key Improvements in the Machining of Difficult-to-Cut Aerospace Superalloys, International Journal of Machine Tools and Manufacture, 45, 1353–1367, 2005.
  • Ezugwu E.O., et al., An Overview of The Machinability of Aero-engine Alloys, Journal of Materials Processing Technology, 134, 233-253, 2003.
  • Montgomery DC. Design and analysis of experiments. 4th ed. New York: Wiley; 1997.
  • Savaşkan, M.,Taptık, Y ve Urgen, M., Deney tasarımı yontemi ile matkap uclarında performans optimizasyonu, İTÜ Dergisi, Cilt 3, no 6, 2004, 117-128
  • Nalbant, M., H. Gokkaya, G. Sur.Application of Taguchi method in the optimization of cutting parameters for surface roughness in turning. Materials and Design 28 (2007): 1379–1385
  • Yang H, Tarng Y.S. Design optimization of cutting parameters for turning operations based on the Taguchi method. J Mater Process
  • Taskesen A, Kütükde K, Optimization of the Drilling Parameters for The Cutting Forces in B4C-Reinforced AL-7XXX- Series Alloys Based On The Taguchi Method Materiali in Technologie MTAEC9, 47(2)169(2013)
  • G. Tosun, Statistical analysis of process parameters in drilling of AL/SIC P metal matrix composite, International Journal of Advanced Manufacturing Technology, 55 (2011) 5–8, 477–485

Year 2013, Volume: 28 Issue: 4, 0 - , 05.03.2014

Abdullah Altın

Abstract

References

  • Choudhury I.A. and El-Baradie M.A., Machinability of Nickel Base Superalloy: A General Review, Journal of Materials Processing Technology, 77 (1-3), 278-284, 1998.
  • Güllü, A., Karabulut, Ş., (2008). Dynamic Chip Breaker Design For Inconel 718 Using Positive Angle Tool Holder. Materials Manufacturing Processes, V. 23 Is.8(852).
  • Ezugwu E.O., Improvements in The Machining of Aero-engine Alloys Using Self-propelled Rotary Tooling Technique, Journal of Materials Processing Technology, 185, 60–71, 2007.
  • Jawaid A., et al., Cutting Performance and Wear Characteristics of PVD Coated and Uncoated Carbide Tools In Face Milling Inconel 718 Aerospace Alloy, Journal of Processing Technology, 116, 2-9, 2001.
  • Darwish S.M., Machining of Difficult-to-Cut Materials with Bonded Tools, International Journal of Adhesionand Adhesives, 20, 279-289, 2000.
  • Ezugwu E.O., Key Improvements in the Machining of Difficult-to-Cut Aerospace Superalloys, International Journal of Machine Tools and Manufacture, 45, 1353–1367, 2005.
  • Liu G., et al., Experimental Studies on Machinability of Six Kinds of Nickel-Based Superalloys, International Journal of Machining and Machinability of Materials, 1 (3), 287-300, 2006.
  • Ezugwu E.O., et al., An Overview of The Machinability of Aero-engine Alloys, Journal of Materials Processing Technology, 134, 233-253, 2003.
  • Alauddin M.A., et al., End Milling Machinability of Inconel 718, Journal of Engineering Manufacture, 210, 11-23, 1996.
  • Chen Y.C. and Liao Y.S., Study on Wear Mechanisms in Drilling of Inconel 718 Superalloy, Journal of Materials Processing Technology, 140, 269–273, 2003.
  • Ezugwu E.O. and Wang Z.M., Wear of Coated Carbide Tools When Machining Nickel (Inconel 718) and Titanium Base (Ti–6Al–4V) Alloys, Tribol. Trans., 43, 263–268, 2000.
  • Zhao S., et al., Microstructural Stability and Mechanical Properties of A New Nickel-Based Superalloy,Materials and Engineering A, 355, 96-105, 2003.
  • R. K. Roy, A primer on the Taguchi method / Ranjit K. Roy, Van Nostrand Reinhold, New York, (1990)
  • Demir, H., Gullu, A., Ciftci, I., Seker, U. An Investigation into the Influences of Grain Size and Grinding Forces When Grinding. Strojniski Vestnik- Journal of Mechanical Engineering, 7-8(447-454),2010
  • Ezugwu E.O., Key Improvements in the Machining of Difficult-to-Cut Aerospace Superalloys, International Journal of Machine Tools and Manufacture, 45, 1353–1367, 2005.
  • Ezugwu E.O., et al., An Overview of The Machinability of Aero-engine Alloys, Journal of Materials Processing Technology, 134, 233-253, 2003.
  • Montgomery DC. Design and analysis of experiments. 4th ed. New York: Wiley; 1997.
  • Savaşkan, M.,Taptık, Y ve Urgen, M., Deney tasarımı yontemi ile matkap uclarında performans optimizasyonu, İTÜ Dergisi, Cilt 3, no 6, 2004, 117-128
  • Nalbant, M., H. Gokkaya, G. Sur.Application of Taguchi method in the optimization of cutting parameters for surface roughness in turning. Materials and Design 28 (2007): 1379–1385
  • Yang H, Tarng Y.S. Design optimization of cutting parameters for turning operations based on the Taguchi method. J Mater Process
  • Taskesen A, Kütükde K, Optimization of the Drilling Parameters for The Cutting Forces in B4C-Reinforced AL-7XXX- Series Alloys Based On The Taguchi Method Materiali in Technologie MTAEC9, 47(2)169(2013)
  • G. Tosun, Statistical analysis of process parameters in drilling of AL/SIC P metal matrix composite, International Journal of Advanced Manufacturing Technology, 55 (2011) 5–8, 477–485
There are 22 citations in total.

Details

Primary Language Turkish
Journal Section Makaleler
Authors

Abdullah Altın This is me

Publication Date March 5, 2014
Submission Date March 5, 2014
Published in Issue Year 2013 Volume: 28 Issue: 4

Cite

APA Altın, A. (2014). Inconel 600 Süper Alaşımının Tornalanmasında İşleme Parametrelerinin Optimizasyonu. Gazi Üniversitesi Mühendislik Mimarlık Fakültesi Dergisi, 28(4).
AMA Altın A. Inconel 600 Süper Alaşımının Tornalanmasında İşleme Parametrelerinin Optimizasyonu. GUMMFD. March 2014;28(4).
Chicago Altın, Abdullah. “Inconel 600 Süper Alaşımının Tornalanmasında İşleme Parametrelerinin Optimizasyonu”. Gazi Üniversitesi Mühendislik Mimarlık Fakültesi Dergisi 28, no. 4 (March 2014).
EndNote Altın A (March 1, 2014) Inconel 600 Süper Alaşımının Tornalanmasında İşleme Parametrelerinin Optimizasyonu. Gazi Üniversitesi Mühendislik Mimarlık Fakültesi Dergisi 28 4
IEEE A. Altın, “Inconel 600 Süper Alaşımının Tornalanmasında İşleme Parametrelerinin Optimizasyonu”, GUMMFD, vol. 28, no. 4, 2014.
ISNAD Altın, Abdullah. “Inconel 600 Süper Alaşımının Tornalanmasında İşleme Parametrelerinin Optimizasyonu”. Gazi Üniversitesi Mühendislik Mimarlık Fakültesi Dergisi 28/4 (March 2014).
JAMA Altın A. Inconel 600 Süper Alaşımının Tornalanmasında İşleme Parametrelerinin Optimizasyonu. GUMMFD. 2014;28.
MLA Altın, Abdullah. “Inconel 600 Süper Alaşımının Tornalanmasında İşleme Parametrelerinin Optimizasyonu”. Gazi Üniversitesi Mühendislik Mimarlık Fakültesi Dergisi, vol. 28, no. 4, 2014.
Vancouver Altın A. Inconel 600 Süper Alaşımının Tornalanmasında İşleme Parametrelerinin Optimizasyonu. GUMMFD. 2014;28(4).