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Modifiye edilmiş AlMgSi1Mn alaşımında Zr mikrosegregasyonunun karakterizasyonu ve mikroyapıya etkisi

Yıl 2025, Cilt: 40 Sayı: 2, 889 - 898
https://doi.org/10.17341/gazimmfd.1382343

Öz

Bu çalışmada, otomotiv sektöründe kullanılan bir AlMgSi1Mn alaşımının ağırlıkça %0,3 Zr ilave edilerek modifikasyonu sonrasında döküm prosesinde meydana gelen zirkonyum mikrosegregasyonunun mikroyapı ve alaşımın yeniden kristallenmesine etkisi karakterize edilmiştir. Alaşımlar yarı sürekli döküm yöntemi ile endüstriyel boyutlarda döküldükten sonra mikroyapıları mikroskobik olarak incelenerek dökümde oluşan fazlar belirlenmiştir. Alaşımlarda döküm konumunda zirkonyum segregasyonun incelenmesi için elektron prob mikroanalizi yapılmıştır. Daha sonra alaşımlar endüstriyel koşullara uygun olarak homojenize edilmiştir. Homojenize edilen alaşımlardan alınan numuneler soğuk deforme edilerek tavlanmıştır. Bu numunelerde de elektron prob mikroanalizi yapılarak zirkonyum segregasyonunun yeniden kristallenme davranışına etkisi incelenmiştir. Analizler sonucunda dökümde katılaşma sırasında zirkonyumun alüminyum dendrit merkezlerine doğru segrege olduğu ve interdendritik bölgelerde çözünürlük sınırının aşılamadığı bölgelerde sonraki uygulanan deformasyon ve ısıl işlemler sonrasında bu bölgelerde deformasyon yapısının kaybolarak yeniden kristallenmeye neden olduğu bulunmuştur.

Teşekkür

Yazarlar, Kocaeli Üniversitesi Bilimsel Araştırma Projeleri Koordinasyon Birimi'ne maddi desteklerinden dolayı teşekkürlerini sunarlar.

Kaynakça

  • 1. Dierk R., Dirk P., Peter J. U., Moritz R., Mario P., Chuanlai L., Helmut A., Ernst K., David S., Baptiste G., Frédéric De G., Alexis D., Christopher H., Chunhui L., Zhiming L., Philip P., Joseph R., Pratheek S., Samad V., Chad S., Laure B., Stefan P., Making sustainable aluminum by recycling scrap: The science of “dirty” alloys, Progress in Materials Science, 128, 100947, 2022.
  • 2. Jarfors A.E.W., Du A., Yu G., Zheng J., Wang K., On the sustainable choice of alloying elements for strength of aluminum-based alloys, Sustainability, 12 (3), 1059, 2020.
  • 3. Gül C., Albayrak S., Çinici H., Şimşek İ. B. A., The effects of alkali, alkali-acid and sandblasting surface treatments applied before Tantalum-oxide coating with magnetron sputtering on the wear behavior of 7075 Aluminum alloys, Journal of the Faculty of Engineering and Architecture of Gazi University, 38 (2), 795-806, 2023.
  • 4. Podgornik B., Advanced materials and research for the green future, MatTech, 57, 71-83, 2023.
  • 5. Çakanyıldırım Ç., Gürü M., Developments in aluminum production technologies, environmental impact and application areas, Journal of Polytechnic, 24 (2), 585-592, 2021.
  • 6. Hashimoto N., Application of aluminum extrusions to automotive parts, Kobelco Technology Review, 35, 69-75, 2017.
  • 7. Altın M., Arıcı S., Investigation of the crushing performance of bio-inspired structure filled thin-walled hybrid aluminum tubes under axial loadings, Journal of the Faculty of Engineering and Architecture of Gazi University 39 (2), 1303-1313, 2024.
  • 8. Negozio M., Pelaccia R., Donati L., Reggiani B., Numerical investigation of the surface recrystallization during the extrusion of a AA6082 aluminum alloy under different process conditions. The International Journal of Advanced Manufacturing Technology, 129, 1-15, 2023.
  • 9. Elasheri A., Elgallad E.M., Parson, N. et al. Nucleation and transformation of Zr-bearing dispersoids in Al–Mg–Si 6xxx alloys, Journal of Materials Research, 38, 696–707, 2023.
  • 10. Dorin T., Ramajayam M., Babaniaris S., Langan T.J., Micro-segregation and precipitates in as-solidified Al-Sc-Zr-(Mg)-(Si)-(Cu) alloys, Materials Characterization, 154, 353-362, 2019.
  • 11. Bansal U., Singh M.P., Sinha S.K., Sahu D.K., Mondol S., Makineni S.K., Paul A., Chattopadhyay K., Strength and stability through variable micro segregation behaviour of Ta and Zr solutes at intermetallic interfaces in Al-Cu alloys, Acta Materialia, 259, 119254, 2023.
  • 12. Chen Y., Wei W., Zhao Y., Shi W., Zhou X., Rong L., Wen S., Wu X., Gao K., Huang H., Nie Z., Effect of the solid solution and aging treatment on the mechanical properties and microstructure of a novel Al-Mg-Si alloy, Materials, 16 (21), 7036, 2023.
  • 13. Elasheri A., Elgallad E. M., Parson N, Chen X.-G., Nucleation and transformation of Zr-bearing dispersoids in Al–Mg–Si 6xxx alloys, Journal of Materials Research, 38, 696–707, 2023.
  • 14. Zappi, E., The effect of Zr and V on the structural and mechanical properties of the 2618 Al alloy, Master’s thesis, Norwegian University of Science and Technology, Faculty of Natural Sciences and Technology Department of Materials Science and Engineering, 2014.
  • 15. Hu T., Ruan Z., Fan T., Wang K., He K., Wu Y., First-principles investigation of the diffusion of TM and the nucleation and growth of L12 Al3TM particles in Al alloys, Crystals, 13 (7), 1032, 2023.
  • 16. Li S.S., Li L., Han J., Wang C.T., Xiao Y.Q., Jian X.D., Qian P., Su Y.J., First-principles study on the nucleation of precipitates in ternary Al alloys doped with Sc, Li, Zr, and Ti elements, Applied Surface Science, 526, 146455, 2020.
  • 17. Zakharov V.V., Fisenko I.A., Some principles of alloying of aluminum alloys with scandium and zirconium in ingot production of deformed semiproducts, Met Sci Heat Treat, 61, 217–221, 2019.
  • 18. Bolibruchová D., Matejka M., Brůna M., Kuriš M., Michalcová A., Investigation of microstructure and mechanical properties of AlSi7Mg0.3Cu0.5 alloy with addition of Zr, Ti and Sr, Inter Metalcast 17, 2584–2597, 2023.
  • 19. Yang Q., Zhang H., Yang X., Wang Y., Changjun H., Wei F., Liang J., Zhu H., Achieving superior high-temperature mechanical properties in Al-Cu-Li-Sc-Zr alloy with nano-scale microstructure via laser additive manufacturing, Materials Research Letters, 12, 17-25, 2023.
  • 20. Vafaeenezhad H., Shahverdi H.R., Synergic effects of Si and V micro-additions on microstructural and mechanical properties of a dilute Al–Sc–Zr alloy containing L12 Al3(Sc, Zr, V) nanoprecipitates, Journal of Alloys and Compounds, 967, 171747, 2023.
  • 21. Jiang H., Xing H., Xu Z., Yang B., Liang E., Zhang J., Sun B., Effect of Zn content and Sc, Zr addition on microstructure and mechanical properties of Al-Zn-Mg-Cu alloys, Journal of Alloys and Compounds, 947, 2023.
  • 22. Xu A., Han J., Wang H., Zheng W., Niu K., Progress in dispersoids distribution precipitating during homogenizing Zr-containing Al–Cu–Li and Al–Zn–Mg alloys, Materials Science and Technology, 36 (18), 1903-1921, 2020.
  • 23. Kubiňáková E., Danielik V., Híveš J., Al–Zr alloys synthesis: characterization of suitable multicomponent low-temperature melts, Journal of Materials Research and Technology, 9 (1), 594-600, 2020.
  • 24. Turbalıoğlu K., The effect of metal temperature on the mechanical properties of 6063 aluminium alloy produced by vertical continuous casting method, Master’s thesis, Karabük University, institute of science and technology, Department of Metal Education, Karabük, 222080, 2008.
  • 25. Kahrıman F., Zeren M., Determination of activation energy for static recrystallization in Al-Mg-Si Alloys with different Zr contents, Key Engineering Materials, 951, 33–46, 2023.
  • 26. Lunn K. F., Synthesis and Characterization of Novel Aluminum Alloys, Master’s Thesis, Materials Engineering, California State Polytechnic University, Pomona, 2023.
  • 27. Eivani A.R., Ahmed H., Zhou J., Duszczyk J., Kwakernaak C., Characterisation of different types of dispersoids present in homogenised Al–4.5Zn–1Mg alloy containing Zr, Cr and Mn, Materials Science and Technology, 27 (8), 1294-1298, 2011.
  • 28. Zhi-hong J., Couzinié J.P., Cherdoudi N., Guillot I., Arnberg L., Åsholt P., Brusethaug S., Barlas B., Massinon D., Precipitation behavior of Al3Zr precipitate in Al−Cu−Zr and Al−Cu−Zr−Ti−V alloys, Transactions of Nonferrous Metals Society of China, 22, 1860−1865, 2012.
  • 29. Huang K., Marthinsen K., Zhao Q., Logé R.E., The double-edge effect of second-phase particles on the recrystallization behavior and associated mechanical properties of metallic materials, Progress in Materials Science, 92, 284-359, 2018.
  • 30. Mochugovskiy A.G., Tabachkova N.Y., Ghayoumabadi M.E., Cheverikin V.V., Mikhaylovskaya A.V., Joint effect of quasicrystalline icosahedral and L12-strucutred phases precipitation on the grain structure and mechanical properties of aluminum-based alloys, Journal of Materials Science&Technology, 87, 196-206, 2021.

Characterization of Zr microsegregation in modified AlMgSi1Mn alloy and its effect on microstructure

Yıl 2025, Cilt: 40 Sayı: 2, 889 - 898
https://doi.org/10.17341/gazimmfd.1382343

Öz

In this study, the effect of zirconium segregation occurring during the casting process on the microstructure and recrystallization of the alloy after the modification of an AlMgSi1Mn alloy used in the automotive industry by adding 0.3% Zr by weight was characterized. After the alloys were cast in industrial sizes by the semi-continuous casting method, their microstructures were examined microscopically and the phases formed in the casting were determined. Electron probe microanalysis was performed to examine zirconium segregation in the as-cast alloys. Then, the alloys were homogenized in accordance with industrial conditions. Samples taken from the homogenized alloys were cold deformed and annealed. The effect of zirconium segregation on recrystallization behavior was examined by electron probe microanalysis of these samples. As a result of the analysis, it was found that zirconium segregated towards the aluminum dendrite centers during solidification in the casting, and in the regions where the solubility limit was not exceeded in the interdendritic regions, the deformation structure disappeared in these regions after the subsequent deformation and heat treatments, causing recrystallization.

Kaynakça

  • 1. Dierk R., Dirk P., Peter J. U., Moritz R., Mario P., Chuanlai L., Helmut A., Ernst K., David S., Baptiste G., Frédéric De G., Alexis D., Christopher H., Chunhui L., Zhiming L., Philip P., Joseph R., Pratheek S., Samad V., Chad S., Laure B., Stefan P., Making sustainable aluminum by recycling scrap: The science of “dirty” alloys, Progress in Materials Science, 128, 100947, 2022.
  • 2. Jarfors A.E.W., Du A., Yu G., Zheng J., Wang K., On the sustainable choice of alloying elements for strength of aluminum-based alloys, Sustainability, 12 (3), 1059, 2020.
  • 3. Gül C., Albayrak S., Çinici H., Şimşek İ. B. A., The effects of alkali, alkali-acid and sandblasting surface treatments applied before Tantalum-oxide coating with magnetron sputtering on the wear behavior of 7075 Aluminum alloys, Journal of the Faculty of Engineering and Architecture of Gazi University, 38 (2), 795-806, 2023.
  • 4. Podgornik B., Advanced materials and research for the green future, MatTech, 57, 71-83, 2023.
  • 5. Çakanyıldırım Ç., Gürü M., Developments in aluminum production technologies, environmental impact and application areas, Journal of Polytechnic, 24 (2), 585-592, 2021.
  • 6. Hashimoto N., Application of aluminum extrusions to automotive parts, Kobelco Technology Review, 35, 69-75, 2017.
  • 7. Altın M., Arıcı S., Investigation of the crushing performance of bio-inspired structure filled thin-walled hybrid aluminum tubes under axial loadings, Journal of the Faculty of Engineering and Architecture of Gazi University 39 (2), 1303-1313, 2024.
  • 8. Negozio M., Pelaccia R., Donati L., Reggiani B., Numerical investigation of the surface recrystallization during the extrusion of a AA6082 aluminum alloy under different process conditions. The International Journal of Advanced Manufacturing Technology, 129, 1-15, 2023.
  • 9. Elasheri A., Elgallad E.M., Parson, N. et al. Nucleation and transformation of Zr-bearing dispersoids in Al–Mg–Si 6xxx alloys, Journal of Materials Research, 38, 696–707, 2023.
  • 10. Dorin T., Ramajayam M., Babaniaris S., Langan T.J., Micro-segregation and precipitates in as-solidified Al-Sc-Zr-(Mg)-(Si)-(Cu) alloys, Materials Characterization, 154, 353-362, 2019.
  • 11. Bansal U., Singh M.P., Sinha S.K., Sahu D.K., Mondol S., Makineni S.K., Paul A., Chattopadhyay K., Strength and stability through variable micro segregation behaviour of Ta and Zr solutes at intermetallic interfaces in Al-Cu alloys, Acta Materialia, 259, 119254, 2023.
  • 12. Chen Y., Wei W., Zhao Y., Shi W., Zhou X., Rong L., Wen S., Wu X., Gao K., Huang H., Nie Z., Effect of the solid solution and aging treatment on the mechanical properties and microstructure of a novel Al-Mg-Si alloy, Materials, 16 (21), 7036, 2023.
  • 13. Elasheri A., Elgallad E. M., Parson N, Chen X.-G., Nucleation and transformation of Zr-bearing dispersoids in Al–Mg–Si 6xxx alloys, Journal of Materials Research, 38, 696–707, 2023.
  • 14. Zappi, E., The effect of Zr and V on the structural and mechanical properties of the 2618 Al alloy, Master’s thesis, Norwegian University of Science and Technology, Faculty of Natural Sciences and Technology Department of Materials Science and Engineering, 2014.
  • 15. Hu T., Ruan Z., Fan T., Wang K., He K., Wu Y., First-principles investigation of the diffusion of TM and the nucleation and growth of L12 Al3TM particles in Al alloys, Crystals, 13 (7), 1032, 2023.
  • 16. Li S.S., Li L., Han J., Wang C.T., Xiao Y.Q., Jian X.D., Qian P., Su Y.J., First-principles study on the nucleation of precipitates in ternary Al alloys doped with Sc, Li, Zr, and Ti elements, Applied Surface Science, 526, 146455, 2020.
  • 17. Zakharov V.V., Fisenko I.A., Some principles of alloying of aluminum alloys with scandium and zirconium in ingot production of deformed semiproducts, Met Sci Heat Treat, 61, 217–221, 2019.
  • 18. Bolibruchová D., Matejka M., Brůna M., Kuriš M., Michalcová A., Investigation of microstructure and mechanical properties of AlSi7Mg0.3Cu0.5 alloy with addition of Zr, Ti and Sr, Inter Metalcast 17, 2584–2597, 2023.
  • 19. Yang Q., Zhang H., Yang X., Wang Y., Changjun H., Wei F., Liang J., Zhu H., Achieving superior high-temperature mechanical properties in Al-Cu-Li-Sc-Zr alloy with nano-scale microstructure via laser additive manufacturing, Materials Research Letters, 12, 17-25, 2023.
  • 20. Vafaeenezhad H., Shahverdi H.R., Synergic effects of Si and V micro-additions on microstructural and mechanical properties of a dilute Al–Sc–Zr alloy containing L12 Al3(Sc, Zr, V) nanoprecipitates, Journal of Alloys and Compounds, 967, 171747, 2023.
  • 21. Jiang H., Xing H., Xu Z., Yang B., Liang E., Zhang J., Sun B., Effect of Zn content and Sc, Zr addition on microstructure and mechanical properties of Al-Zn-Mg-Cu alloys, Journal of Alloys and Compounds, 947, 2023.
  • 22. Xu A., Han J., Wang H., Zheng W., Niu K., Progress in dispersoids distribution precipitating during homogenizing Zr-containing Al–Cu–Li and Al–Zn–Mg alloys, Materials Science and Technology, 36 (18), 1903-1921, 2020.
  • 23. Kubiňáková E., Danielik V., Híveš J., Al–Zr alloys synthesis: characterization of suitable multicomponent low-temperature melts, Journal of Materials Research and Technology, 9 (1), 594-600, 2020.
  • 24. Turbalıoğlu K., The effect of metal temperature on the mechanical properties of 6063 aluminium alloy produced by vertical continuous casting method, Master’s thesis, Karabük University, institute of science and technology, Department of Metal Education, Karabük, 222080, 2008.
  • 25. Kahrıman F., Zeren M., Determination of activation energy for static recrystallization in Al-Mg-Si Alloys with different Zr contents, Key Engineering Materials, 951, 33–46, 2023.
  • 26. Lunn K. F., Synthesis and Characterization of Novel Aluminum Alloys, Master’s Thesis, Materials Engineering, California State Polytechnic University, Pomona, 2023.
  • 27. Eivani A.R., Ahmed H., Zhou J., Duszczyk J., Kwakernaak C., Characterisation of different types of dispersoids present in homogenised Al–4.5Zn–1Mg alloy containing Zr, Cr and Mn, Materials Science and Technology, 27 (8), 1294-1298, 2011.
  • 28. Zhi-hong J., Couzinié J.P., Cherdoudi N., Guillot I., Arnberg L., Åsholt P., Brusethaug S., Barlas B., Massinon D., Precipitation behavior of Al3Zr precipitate in Al−Cu−Zr and Al−Cu−Zr−Ti−V alloys, Transactions of Nonferrous Metals Society of China, 22, 1860−1865, 2012.
  • 29. Huang K., Marthinsen K., Zhao Q., Logé R.E., The double-edge effect of second-phase particles on the recrystallization behavior and associated mechanical properties of metallic materials, Progress in Materials Science, 92, 284-359, 2018.
  • 30. Mochugovskiy A.G., Tabachkova N.Y., Ghayoumabadi M.E., Cheverikin V.V., Mikhaylovskaya A.V., Joint effect of quasicrystalline icosahedral and L12-strucutred phases precipitation on the grain structure and mechanical properties of aluminum-based alloys, Journal of Materials Science&Technology, 87, 196-206, 2021.
Toplam 30 adet kaynakça vardır.

Ayrıntılar

Birincil Dil Türkçe
Konular Malzeme Karekterizasyonu, Metaller ve Alaşım Malzemeleri
Bölüm Makaleler
Yazarlar

Fulya Kahrıman 0000-0001-9609-0562

Muzaffer Zeren 0000-0001-5490-3799

Erken Görünüm Tarihi 6 Kasım 2024
Yayımlanma Tarihi
Gönderilme Tarihi 29 Ekim 2023
Kabul Tarihi 26 Temmuz 2024
Yayımlandığı Sayı Yıl 2025 Cilt: 40 Sayı: 2

Kaynak Göster

APA Kahrıman, F., & Zeren, M. (2024). Modifiye edilmiş AlMgSi1Mn alaşımında Zr mikrosegregasyonunun karakterizasyonu ve mikroyapıya etkisi. Gazi Üniversitesi Mühendislik Mimarlık Fakültesi Dergisi, 40(2), 889-898. https://doi.org/10.17341/gazimmfd.1382343
AMA Kahrıman F, Zeren M. Modifiye edilmiş AlMgSi1Mn alaşımında Zr mikrosegregasyonunun karakterizasyonu ve mikroyapıya etkisi. GUMMFD. Kasım 2024;40(2):889-898. doi:10.17341/gazimmfd.1382343
Chicago Kahrıman, Fulya, ve Muzaffer Zeren. “Modifiye Edilmiş AlMgSi1Mn alaşımında Zr Mikrosegregasyonunun Karakterizasyonu Ve mikroyapıya Etkisi”. Gazi Üniversitesi Mühendislik Mimarlık Fakültesi Dergisi 40, sy. 2 (Kasım 2024): 889-98. https://doi.org/10.17341/gazimmfd.1382343.
EndNote Kahrıman F, Zeren M (01 Kasım 2024) Modifiye edilmiş AlMgSi1Mn alaşımında Zr mikrosegregasyonunun karakterizasyonu ve mikroyapıya etkisi. Gazi Üniversitesi Mühendislik Mimarlık Fakültesi Dergisi 40 2 889–898.
IEEE F. Kahrıman ve M. Zeren, “Modifiye edilmiş AlMgSi1Mn alaşımında Zr mikrosegregasyonunun karakterizasyonu ve mikroyapıya etkisi”, GUMMFD, c. 40, sy. 2, ss. 889–898, 2024, doi: 10.17341/gazimmfd.1382343.
ISNAD Kahrıman, Fulya - Zeren, Muzaffer. “Modifiye Edilmiş AlMgSi1Mn alaşımında Zr Mikrosegregasyonunun Karakterizasyonu Ve mikroyapıya Etkisi”. Gazi Üniversitesi Mühendislik Mimarlık Fakültesi Dergisi 40/2 (Kasım 2024), 889-898. https://doi.org/10.17341/gazimmfd.1382343.
JAMA Kahrıman F, Zeren M. Modifiye edilmiş AlMgSi1Mn alaşımında Zr mikrosegregasyonunun karakterizasyonu ve mikroyapıya etkisi. GUMMFD. 2024;40:889–898.
MLA Kahrıman, Fulya ve Muzaffer Zeren. “Modifiye Edilmiş AlMgSi1Mn alaşımında Zr Mikrosegregasyonunun Karakterizasyonu Ve mikroyapıya Etkisi”. Gazi Üniversitesi Mühendislik Mimarlık Fakültesi Dergisi, c. 40, sy. 2, 2024, ss. 889-98, doi:10.17341/gazimmfd.1382343.
Vancouver Kahrıman F, Zeren M. Modifiye edilmiş AlMgSi1Mn alaşımında Zr mikrosegregasyonunun karakterizasyonu ve mikroyapıya etkisi. GUMMFD. 2024;40(2):889-98.