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Investigation of Ship Boiler Failures with Fuzzy DEMATEL Method

Year 2024, Issue: 225, 16 - 29
https://doi.org/10.54926/gdt.1362541

Abstract

Ship boilers are a machine that should be in every engine room regardless of the type and engine of the ship. These machines, which have more than one type and complex operations, are used for multiple purposes such as heating the ship's main engine, heating the ship's auxiliary machinery, meeting the needs of the living space heating systems or operating steam turbine pumps that can be in tankers. Due to the complex structure of steam boilers and their operation at high temperature and pressure levels, the probability of failure of the systems is quite high. In the study, it is aimed to prioritize the faults and situations that cause steam boiler failures and affect each other, and to determine the solutions and actions to be taken by using decision making methods. Decision making methods used in the literature are divided into two as single criteria and multi-criteria. In order to examine boiler systems, more than one criterion needs to be compared. In this thesis, Fuzzy DEMATEL (Decision Making Trial and Evaluation Laboratory) method that is one of the multi-criteria decision making methods, was used. As a result, it was revealed that the most important points of steam boilers are regular maintenance and it was found that the majority of system-related failures occur in the igniter part. According to these results, it would be useful to keep the spare parts of the igniter system on board and to inform the engine officers extra about this issue.

References

  • Abdullah, F. M., Al-Ahmari, A. M., & Anwar, S. (2023). An Integrated Fuzzy DEMATEL and Fuzzy TOPSIS Method for Analyzing Smart Manufacturing Technologies. Processes, 11(3), Article 3. https://doi.org/10.3390/pr11030906
  • Adumene, S., & Nitonye, S. (2018). Application of Probabilistic Model for Marine Steam System Failure Analysis under Uncertainty. Open Journal of Safety Science and Technology, 08(02), Article 02. https://doi.org/10.4236/ojsst.2018.82003
  • Ahmed, S., & Gu, X.-C. (2020). Accident-based FMECA study of Marine boiler for risk prioritization using fuzzy expert system. Results in Engineering, 6, 100123. https://doi.org/10.1016/j.rineng.2020.100123
  • Ardy, H., Nurimam, A., Hamdani, M., Firmansyah, D., Aditya, D. M., Setiawan, A. R., & Wibowo, A. (2022). Failure Analysis of Bank-Wall Side Boiler Tube in a Petrochemical Plant. Metals, 12(12), Article 12. https://doi.org/10.3390/met12122064
  • Ardy, H., Putra, Y. P., Anggoro, A. D., & Wibowo, A. (2021). Failure analysis of primary waste heat boiler tube in ammonia plant. Heliyon, 7(2), e06151. https://doi.org/10.1016/j.heliyon.2021.e06151
  • Balin, A., Demirel, H., Celik, E., & Alarcin, F. (2018). Fuzzy DEMATEL Model Proposal For The Cause And Effect Of The Fault Occurring In The Auxiliary Systems Of The Ships’ Main Engine. International Journal of Maritime Engineering, 160(A2), Article A2. https://doi.org/10.5750/ijme.v160iA2.1053
  • Başhan, V., & Demirel, H. (2018). Evaluation of Critical Operational Faults of Marine Diesel Generator Engines by Using DEMATEL Method. Journal of ETA Maritime Science, 6(2), 119-128. https://doi.org/10.5505/jems.2018.24865
  • Başhan, V., & Demirel, H. (2019). Application of fuzzy DEMATEL technique to assess most common critical operational faults of marine boilers. Politeknik Dergisi, 22(3), 545-555.
  • Bunch, B. H., & Hellemans, A. (2004). The History of Science and Technology. Houghton Mifflin, Boston.
  • Cheng, C.-H., & Lin, Y. (2002). Evaluating the best main battle tank using fuzzy decision theory with linguistic criteria evaluation. European Journal of Operational Research, 142(1), 174-186. https://doi.org/10.1016/S0377-2217(01)00280-6
  • Demirel, H., Ünlügençoğlu, K., Alarçin, F., & Balin, A. (2015). Application Of Fuzzy Analytic Hierarchy Proses For Error Detection Of Auxilary Systems Of Ship Main Diesel Engines. International Journal of Maritime Engineering, 157(A2), Article A2. https://doi.org/10.5750/ijme.v157iA2.952
  • Flanagan, G. T. H. (1990). Marine Boilers (3.). Butterworth-Heinemann, Amsterdam.
  • Hong, M., Chae, H., Kim, W. C., Kim, J.-G., Kim, H., & Lee, S. Y. (2019). Failure Analysis of a Water Wall Boiler Tube for Power Generation in a District Heating System. Metals and Materials International, 25(5), 1191-1201. https://doi.org/10.1007/s12540-019-00267-6
  • Kabadayı, N., & Dag, S. (2017). Bulanık DEMATEL ve Bulanık Promethee Yöntemleri İle Kablo Üretiminde Makine Seçimi (SSRN Scholarly Paper 3391530). https://doi.org/10.2139/ssrn.3391530
  • Kaya, A., Başhan, V., & Ust, Y. (2022). Selection of marine type air compressor by using fuzzy VIKOR methodology. Proceedings of the Institution of Mechanical Engineers, Part M: Journal of Engineering for the Maritime Environment, 236(1), 103-112. https://doi.org/10.1177/14750902211028791
  • Kocabaş, C., & Savaş, A. F. (2021). Reducing Energy Losses of Steam Boilers Caused by Blowdown with Using the FMEA Method. Smart Science, 9(2), 70-79. https://doi.org/10.1080/23080477.2021.1898794
  • Koksalan, M., Wallenius, J., & Zionts, S. (2011). Multiple criteria decision making: From early history to the 21st century (s. 198). World Scientific Publishing Co. Pte. Ltd. https://doi.org/10.1142/8042
  • Liu, S. W., Wang, W. Z., & Liu, C. J. (2017). Failure analysis of the boiler water-wall tube. Case Studies in Engineering Failure Analysis, 9, 35-39. https://doi.org/10.1016/j.csefa.2017.06.002
  • Ma, L., Ma, X., Lan, H., Liu, Y., & Deng, W. (2022). A data-driven method for modeling human factors in maritime accidents by integrating DEMATEL and FCM based on HFACS: A case of ship collisions. Ocean Engineering, 266, 112699. https://doi.org/10.1016/j.oceaneng.2022.112699
  • Nakahashi, K., Sato, Y., Tamura, K., Ishikawa, T., & Okamoto, M. (2017). Explosion of the auxiliary boiler (Marine Accident Investigation Report MA2017-12). Japan Transport Safety Board.
  • Opricovic, S., & Tzeng, G.-H. (2003). Defuzzification within a multicriteria decision model. International Journal of Uncertainty, Fuzziness and Knowledge-Based Systems, 11(05), 635-652. https://doi.org/10.1142/S0218488503002387
  • Özdemir, Ü., Yılmaz, H., & Başar, E. (2016). Investigation of Marine Pollution Caused by Ship Operations with DEMATEL Method. TransNav, International Journal on Marine Navigation and Safety od Sea Transportation, 10(2), 315-320. https://doi.org/10.12716/1001.10.02.14
  • Parthiban, K. K. (2009). Boiler Trouble Shooting Guide. Venus Energy Audit System. https://www.academia.edu/23773119/boiler_trouble_shooting_guide?auto=download
  • Patil, S. S., Bewoor, A. K., & Patil, R. B. (2021). Availability Analysis of a Steam Boiler in Textile Process Industries Using Failure and Repair Data: A Case Study. ASCE-ASME J Risk and Uncert in Engrg Sys Part B Mech Engrg, 7(021002). https://doi.org/10.1115/1.4049007
  • Peterson, D. G. (1997). Anatomy of a Catastrophic Boiler Accident. National Board BULLETIN, Summer. https://www.nationalboard.org/index.aspx?pageID=164&ID=226
  • Rahman, M. A., Karmaker, C. L., Ahmed, T., Khan, M. I., Morshed, A. K. M. M., & Ali, S. M. (2022). Modelling the causes of boiler accidents: Implications for economic and social sustainability at the workplace. Heliyon, 8(6). https://doi.org/10.1016/j.heliyon.2022.e09601
  • Salawu, E. Y., Akerekan, O. E., Afolalu, S. A., Kayode, J. F., Ongbali, S. O., Edun, B. M., Airewa, I., & Awoyemi, O. O. (2023). Condition monitoring and reliability assessment, an essential tool for Boiler Plant Maintenance—A review. E3S Web of Conferences, 430, 01228. https://doi.org/10.1051/e3sconf/202343001228
  • Soner, O. (2021). Application of fuzzy DEMATEL method for analysing of accidents in enclosed spaces onboard ships. Ocean Engineering, 220, 108507. https://doi.org/10.1016/j.oceaneng.2020.108507
  • Thakkar, J. J. (2021). Decision-Making Trial and Evaluation Laboratory (DEMATEL). Içinde J. J. Thakkar (Ed.), Multi-Criteria Decision Making (ss. 139-159). Springer. https://doi.org/10.1007/978-981-33-4745-8_9
  • Triad. (2015). Operations and Maintenance Manual—Low and High Pressure Steam Boilers. Triad Boiler Systems.
  • Tunçel, A. L., Arslan, Ö., & Akyüz, E. (2023). An Application of Fuzzy AHP Using Quadratic Mean Method: Case Study of ENC Preparation Process for Intended Voyages. Journal of ETA Maritime Science, 11(1), 56-66.
  • Tzeng, G.-H., & Huang, J.-J. (2011). Multiple Attribute Decision Making (0 bs). Chapman and Hall/CRC. https://doi.org/10.1201/b11032
  • Vassoney, E., Mammoliti Mochet, A., Desiderio, E., Negro, G., Pilloni, M. G., & Comoglio, C. (2021). Comparing Multi-Criteria Decision-Making Methods for the Assessment of Flow Release Scenarios From Small Hydropower Plants in the Alpine Area. Frontiers in Environmental Science, 9. https://www.frontiersin.org/articles/10.3389/fenvs.2021.635100
  • Wankhede, A. (2018). Boiler Safety on Ships – Common Risks And Safety Features. https://www.linkedin.com/pulse/boiler-safety-ships-common-risks-features-anish-wankhede
  • Yorulmaz, M., & Baykan, Y. (2023). Gemicilik Performans Faktörlerinin Gemi Türlerine Etkisinin Bulanık DEMATEL ve ANP Yöntemleriyle İncelenmesi. Journal of Advanced Research in Natural and Applied Sciences, 9(3), Article 3. https://doi.org/10.28979/jarnas.1224708
  • Zadeh, L. A. (1965). Fuzzy sets. Information and Control, 8(3), 338-353.
  • Zlaugotne, B., Zihare, L., Balode, L., Kalnbalkite, A., Khabdullin, A., & Blumberga, D. (2020). Multi-Criteria Decision Analysis Methods Comparison. Environmental and Climate Technologies, 24(1), 454-471. https://doi.org/10.2478/rtuect-2020-0028

Gemi Kazan Arızalarının Bulanık DEMATEL Yöntemi ile İncelenmesi

Year 2024, Issue: 225, 16 - 29
https://doi.org/10.54926/gdt.1362541

Abstract

Gemi kazanları, geminin tipine ve makinesine bakılmaksınızın her makine dairesinde olması gereken bir makinedir. Birden fazla tipi olup karmaşık operasyonlar içeren bu makineler, gemi ana makinesinin ısıtılması, gemi yardımcı makinelerinin ısıtılması, yaşam mahali ısınma sistemlerinin ihtiyacının karşılanması veya tankerlerde olabilen buhar türbinli pompaları çalıştırmak gibi birden fazla amaçla kullanılmaktadır. Buhar kazanları karmaşık yapılarından ve yüksek sıcaklık, basınç derecelerinde çalışmasından kaynaklı sistemlerin arıza verme ihtimali oldukça yüksektir. Çalışmada buhar kazanı arızalarını meydana getiren ve birbirini etkileyen arıza ve durumların öncelik sıralamasının yapılması, çözüm ve alınacaka aksiyonların belirlenmesi karar verme yöntemleri kullanarak yapılması amaçlanmıştır. Literatürde kullanılan karar verme yöntemleri; tek kriterli ve çok kriterli olmak üzere ikiye ayrılmaktadır. Kazan sistemlerini incelemek için birden fazla kriterin karşılaştırılmasına ihtiyaç vardır. Bu çalışmada çok kriterli karar verme yöntemlerinden Bulanık DEMATEL (Decision Making Trial and Evaluation Laboratory-Karar verme denme ve değerlendirme labovatuvarı) yöntemi kullanılmıştır. Sonuçta buhar kazanlarının da en önemli noktalarının düzenli bakım olduğu ortaya çıkmış ve sistem kaynaklı arızlarının çoğunluğunun ateşleyici kısımdan meydana geldiği bulunmuştur. Bu sonuçlara göre ateşleyici sistemin yedek parçalarının gemide bulundurulması ve bu konuda makine zabitleririn bu konuda ekstra bilgilendirilmesi faydalı olacaktır.

References

  • Abdullah, F. M., Al-Ahmari, A. M., & Anwar, S. (2023). An Integrated Fuzzy DEMATEL and Fuzzy TOPSIS Method for Analyzing Smart Manufacturing Technologies. Processes, 11(3), Article 3. https://doi.org/10.3390/pr11030906
  • Adumene, S., & Nitonye, S. (2018). Application of Probabilistic Model for Marine Steam System Failure Analysis under Uncertainty. Open Journal of Safety Science and Technology, 08(02), Article 02. https://doi.org/10.4236/ojsst.2018.82003
  • Ahmed, S., & Gu, X.-C. (2020). Accident-based FMECA study of Marine boiler for risk prioritization using fuzzy expert system. Results in Engineering, 6, 100123. https://doi.org/10.1016/j.rineng.2020.100123
  • Ardy, H., Nurimam, A., Hamdani, M., Firmansyah, D., Aditya, D. M., Setiawan, A. R., & Wibowo, A. (2022). Failure Analysis of Bank-Wall Side Boiler Tube in a Petrochemical Plant. Metals, 12(12), Article 12. https://doi.org/10.3390/met12122064
  • Ardy, H., Putra, Y. P., Anggoro, A. D., & Wibowo, A. (2021). Failure analysis of primary waste heat boiler tube in ammonia plant. Heliyon, 7(2), e06151. https://doi.org/10.1016/j.heliyon.2021.e06151
  • Balin, A., Demirel, H., Celik, E., & Alarcin, F. (2018). Fuzzy DEMATEL Model Proposal For The Cause And Effect Of The Fault Occurring In The Auxiliary Systems Of The Ships’ Main Engine. International Journal of Maritime Engineering, 160(A2), Article A2. https://doi.org/10.5750/ijme.v160iA2.1053
  • Başhan, V., & Demirel, H. (2018). Evaluation of Critical Operational Faults of Marine Diesel Generator Engines by Using DEMATEL Method. Journal of ETA Maritime Science, 6(2), 119-128. https://doi.org/10.5505/jems.2018.24865
  • Başhan, V., & Demirel, H. (2019). Application of fuzzy DEMATEL technique to assess most common critical operational faults of marine boilers. Politeknik Dergisi, 22(3), 545-555.
  • Bunch, B. H., & Hellemans, A. (2004). The History of Science and Technology. Houghton Mifflin, Boston.
  • Cheng, C.-H., & Lin, Y. (2002). Evaluating the best main battle tank using fuzzy decision theory with linguistic criteria evaluation. European Journal of Operational Research, 142(1), 174-186. https://doi.org/10.1016/S0377-2217(01)00280-6
  • Demirel, H., Ünlügençoğlu, K., Alarçin, F., & Balin, A. (2015). Application Of Fuzzy Analytic Hierarchy Proses For Error Detection Of Auxilary Systems Of Ship Main Diesel Engines. International Journal of Maritime Engineering, 157(A2), Article A2. https://doi.org/10.5750/ijme.v157iA2.952
  • Flanagan, G. T. H. (1990). Marine Boilers (3.). Butterworth-Heinemann, Amsterdam.
  • Hong, M., Chae, H., Kim, W. C., Kim, J.-G., Kim, H., & Lee, S. Y. (2019). Failure Analysis of a Water Wall Boiler Tube for Power Generation in a District Heating System. Metals and Materials International, 25(5), 1191-1201. https://doi.org/10.1007/s12540-019-00267-6
  • Kabadayı, N., & Dag, S. (2017). Bulanık DEMATEL ve Bulanık Promethee Yöntemleri İle Kablo Üretiminde Makine Seçimi (SSRN Scholarly Paper 3391530). https://doi.org/10.2139/ssrn.3391530
  • Kaya, A., Başhan, V., & Ust, Y. (2022). Selection of marine type air compressor by using fuzzy VIKOR methodology. Proceedings of the Institution of Mechanical Engineers, Part M: Journal of Engineering for the Maritime Environment, 236(1), 103-112. https://doi.org/10.1177/14750902211028791
  • Kocabaş, C., & Savaş, A. F. (2021). Reducing Energy Losses of Steam Boilers Caused by Blowdown with Using the FMEA Method. Smart Science, 9(2), 70-79. https://doi.org/10.1080/23080477.2021.1898794
  • Koksalan, M., Wallenius, J., & Zionts, S. (2011). Multiple criteria decision making: From early history to the 21st century (s. 198). World Scientific Publishing Co. Pte. Ltd. https://doi.org/10.1142/8042
  • Liu, S. W., Wang, W. Z., & Liu, C. J. (2017). Failure analysis of the boiler water-wall tube. Case Studies in Engineering Failure Analysis, 9, 35-39. https://doi.org/10.1016/j.csefa.2017.06.002
  • Ma, L., Ma, X., Lan, H., Liu, Y., & Deng, W. (2022). A data-driven method for modeling human factors in maritime accidents by integrating DEMATEL and FCM based on HFACS: A case of ship collisions. Ocean Engineering, 266, 112699. https://doi.org/10.1016/j.oceaneng.2022.112699
  • Nakahashi, K., Sato, Y., Tamura, K., Ishikawa, T., & Okamoto, M. (2017). Explosion of the auxiliary boiler (Marine Accident Investigation Report MA2017-12). Japan Transport Safety Board.
  • Opricovic, S., & Tzeng, G.-H. (2003). Defuzzification within a multicriteria decision model. International Journal of Uncertainty, Fuzziness and Knowledge-Based Systems, 11(05), 635-652. https://doi.org/10.1142/S0218488503002387
  • Özdemir, Ü., Yılmaz, H., & Başar, E. (2016). Investigation of Marine Pollution Caused by Ship Operations with DEMATEL Method. TransNav, International Journal on Marine Navigation and Safety od Sea Transportation, 10(2), 315-320. https://doi.org/10.12716/1001.10.02.14
  • Parthiban, K. K. (2009). Boiler Trouble Shooting Guide. Venus Energy Audit System. https://www.academia.edu/23773119/boiler_trouble_shooting_guide?auto=download
  • Patil, S. S., Bewoor, A. K., & Patil, R. B. (2021). Availability Analysis of a Steam Boiler in Textile Process Industries Using Failure and Repair Data: A Case Study. ASCE-ASME J Risk and Uncert in Engrg Sys Part B Mech Engrg, 7(021002). https://doi.org/10.1115/1.4049007
  • Peterson, D. G. (1997). Anatomy of a Catastrophic Boiler Accident. National Board BULLETIN, Summer. https://www.nationalboard.org/index.aspx?pageID=164&ID=226
  • Rahman, M. A., Karmaker, C. L., Ahmed, T., Khan, M. I., Morshed, A. K. M. M., & Ali, S. M. (2022). Modelling the causes of boiler accidents: Implications for economic and social sustainability at the workplace. Heliyon, 8(6). https://doi.org/10.1016/j.heliyon.2022.e09601
  • Salawu, E. Y., Akerekan, O. E., Afolalu, S. A., Kayode, J. F., Ongbali, S. O., Edun, B. M., Airewa, I., & Awoyemi, O. O. (2023). Condition monitoring and reliability assessment, an essential tool for Boiler Plant Maintenance—A review. E3S Web of Conferences, 430, 01228. https://doi.org/10.1051/e3sconf/202343001228
  • Soner, O. (2021). Application of fuzzy DEMATEL method for analysing of accidents in enclosed spaces onboard ships. Ocean Engineering, 220, 108507. https://doi.org/10.1016/j.oceaneng.2020.108507
  • Thakkar, J. J. (2021). Decision-Making Trial and Evaluation Laboratory (DEMATEL). Içinde J. J. Thakkar (Ed.), Multi-Criteria Decision Making (ss. 139-159). Springer. https://doi.org/10.1007/978-981-33-4745-8_9
  • Triad. (2015). Operations and Maintenance Manual—Low and High Pressure Steam Boilers. Triad Boiler Systems.
  • Tunçel, A. L., Arslan, Ö., & Akyüz, E. (2023). An Application of Fuzzy AHP Using Quadratic Mean Method: Case Study of ENC Preparation Process for Intended Voyages. Journal of ETA Maritime Science, 11(1), 56-66.
  • Tzeng, G.-H., & Huang, J.-J. (2011). Multiple Attribute Decision Making (0 bs). Chapman and Hall/CRC. https://doi.org/10.1201/b11032
  • Vassoney, E., Mammoliti Mochet, A., Desiderio, E., Negro, G., Pilloni, M. G., & Comoglio, C. (2021). Comparing Multi-Criteria Decision-Making Methods for the Assessment of Flow Release Scenarios From Small Hydropower Plants in the Alpine Area. Frontiers in Environmental Science, 9. https://www.frontiersin.org/articles/10.3389/fenvs.2021.635100
  • Wankhede, A. (2018). Boiler Safety on Ships – Common Risks And Safety Features. https://www.linkedin.com/pulse/boiler-safety-ships-common-risks-features-anish-wankhede
  • Yorulmaz, M., & Baykan, Y. (2023). Gemicilik Performans Faktörlerinin Gemi Türlerine Etkisinin Bulanık DEMATEL ve ANP Yöntemleriyle İncelenmesi. Journal of Advanced Research in Natural and Applied Sciences, 9(3), Article 3. https://doi.org/10.28979/jarnas.1224708
  • Zadeh, L. A. (1965). Fuzzy sets. Information and Control, 8(3), 338-353.
  • Zlaugotne, B., Zihare, L., Balode, L., Kalnbalkite, A., Khabdullin, A., & Blumberga, D. (2020). Multi-Criteria Decision Analysis Methods Comparison. Environmental and Climate Technologies, 24(1), 454-471. https://doi.org/10.2478/rtuect-2020-0028
There are 37 citations in total.

Details

Primary Language Turkish
Subjects Naval Architecture
Journal Section Araştırma Makalesi
Authors

Burak Karaçan This is me 0009-0007-3525-2637

Asım Sinan Karakurt 0000-0002-6205-9089

Early Pub Date June 3, 2024
Publication Date
Published in Issue Year 2024 Issue: 225

Cite

APA Karaçan, B., & Karakurt, A. S. (2024). Gemi Kazan Arızalarının Bulanık DEMATEL Yöntemi ile İncelenmesi. Gemi Ve Deniz Teknolojisi(225), 16-29. https://doi.org/10.54926/gdt.1362541