Research Article

Experimental Investigation of the Machinability of Basalt Fiber Reinforced Epoxy Matrix Composites and the Effect of Nanoparticle Additives on Machining Quality

Volume: 11 Number: 2 August 31, 2025

Experimental Investigation of the Machinability of Basalt Fiber Reinforced Epoxy Matrix Composites and the Effect of Nanoparticle Additives on Machining Quality

Abstract

In this study, basalt fiber-reinforced epoxy matrix composite materials were produced using hand lay-up and vacuum infusion methods, both in their unreinforced form and with the addition of 0.25 wt% MWCNT and 0.5 wt% h-BN nanoparticles. Additionally, hybrid basalt fiber-reinforced epoxy matrix composites were manufactured by keeping the MWCNT content constant at 0.25 wt% while varying the h-BN reinforcement levels to 0.25 wt%, 0.5 wt%, and 0.75 wt%. The effects of nanoparticle reinforcement, cutting speed, and feed rate on parameters such as cutting force, delamination, and average surface roughness (Ra) during drilling processes were investigated. Among the cutting forces observed, the lowest thrust forces during drilling were achieved for all samples at a feed rate of 300 mm/min and a spindle speed of 4800 rpm. When comparing reinforcement levels, the lowest cutting force values were obtained in sample N5, which contained the highest h-BN nanoparticle reinforcement. In terms of surface roughness, the lowest value of 0.95 μm was achieved for sample N5 at a feed rate of 300 mm/min and a spindle speed of 4800 rpm during the drilling process. Regarding delamination, it was observed that increasing h-BN content, combined with low feed rates and high spindle speeds, reduced delamination damage in both drilling and milling processes.

Keywords

Supporting Institution

NECMETTİN ERBAKAN ÜNİVERİSİTESİ

Project Number

221451002

Ethical Statement

The authors declare no conflict of interest

Thanks

This study was funded by the Scientific Research Projects Coordination Unit of Necmettin Erbakan University under project number 221451002.

References

  1. [1] M. Kishore, M. Amrita, and B. Kamesh, "Experimental investigation of milling on basalt-jute hybrid composites with graphene as nanofiller," Materials Today: Proceedings, vol. 43, pp. 726–730, Jan. 2021. doi: 10.1016/j.matpr.2020.12.847
  2. [2] K. K. Chawla, Composite materials: Science and engineering, third edition, New York: Springer, 2012. doi: 10.1007/978-0-387-74365-3
  3. [3] D. Matykiewicz, M. Barczewski, D. Knapski, and K. Skórczewska, "Hybrid effects of basalt fibers and basalt powder on thermomechanical properties of epoxy composites," Composites Part B: Engineering, vol. 125, pp. 157–164, Sep. 2017. doi: 10.1016/j.compositesb.2017.05.060
  4. [4] K. El-Ghaoui, J. F. Chatelain, and C. Ouellet-Plamondon, "Effect of Graphene on Machinability of Glass Fiber Reinforced Polymer (GFRP)," Journal of Manufacturing and Materials Processing, vol. 3, no. 3, p. 78, Sep. 2019. doi: 10.3390/jmmp3030078
  5. [5] Y. H. Çelik, E. Kilickap, and A. İ. Kilickap, "An experimental study on milling of natural fiber (jute)- reinforced polymer composites," Journal of Composite Materials, vol. 53, no. 22, pp. 3127–3137, Sep. 2019. doi: 10.1177/0021998319826373
  6. [6] F. Javanshour et al., "Effect of graphene oxide surface treatment on the interfacial adhesion and the tensile performance of flax epoxy composites," Composites Part A: Applied Science and Manufacturing, vol. 142, p. 106270, Mar. 2021. doi: 10.1016/j.compositesa.2020.106270
  7. [7] F. B. Gumus, F. Ceritbinmez, and A. Yapici, "The effect of hexagonal nano boron nitride on mechanical performances and machinability behaviors of basalt fabric reinforced epoxy composites," Proceedings of Materials Science and Engineering, vol. 235, no. 23, pp. 7161–7168, May 2021. doi: 10.1177/09544062211013374
  8. [8] S. Morkavuk, K. Aslantaş, L. Gemi, U. Köklü, and Ş. Yazman, "The influence of drilling-induced damages and hole quality on hoop tensile and fatigue behavior of CFRP tubes," Composites Part A: Applied Science and Manufacturing, vol. 179, p. 108005, Apr. 2024. doi: 10.1016/j.compositesa.2024.108005

Details

Primary Language

English

Subjects

Mechanical Engineering (Other)

Journal Section

Research Article

Publication Date

August 31, 2025

Submission Date

May 6, 2025

Acceptance Date

August 18, 2025

Published in Issue

Year 2025 Volume: 11 Number: 2

APA
Tongur, M., & Ataberk, N. (2025). Experimental Investigation of the Machinability of Basalt Fiber Reinforced Epoxy Matrix Composites and the Effect of Nanoparticle Additives on Machining Quality. Gazi Journal of Engineering Sciences, 11(2), 274-290. https://izlik.org/JA94AC62TX
AMA
1.Tongur M, Ataberk N. Experimental Investigation of the Machinability of Basalt Fiber Reinforced Epoxy Matrix Composites and the Effect of Nanoparticle Additives on Machining Quality. GJES. 2025;11(2):274-290. https://izlik.org/JA94AC62TX
Chicago
Tongur, Mehmet, and Necati Ataberk. 2025. “Experimental Investigation of the Machinability of Basalt Fiber Reinforced Epoxy Matrix Composites and the Effect of Nanoparticle Additives on Machining Quality”. Gazi Journal of Engineering Sciences 11 (2): 274-90. https://izlik.org/JA94AC62TX.
EndNote
Tongur M, Ataberk N (August 1, 2025) Experimental Investigation of the Machinability of Basalt Fiber Reinforced Epoxy Matrix Composites and the Effect of Nanoparticle Additives on Machining Quality. Gazi Journal of Engineering Sciences 11 2 274–290.
IEEE
[1]M. Tongur and N. Ataberk, “Experimental Investigation of the Machinability of Basalt Fiber Reinforced Epoxy Matrix Composites and the Effect of Nanoparticle Additives on Machining Quality”, GJES, vol. 11, no. 2, pp. 274–290, Aug. 2025, [Online]. Available: https://izlik.org/JA94AC62TX
ISNAD
Tongur, Mehmet - Ataberk, Necati. “Experimental Investigation of the Machinability of Basalt Fiber Reinforced Epoxy Matrix Composites and the Effect of Nanoparticle Additives on Machining Quality”. Gazi Journal of Engineering Sciences 11/2 (August 1, 2025): 274-290. https://izlik.org/JA94AC62TX.
JAMA
1.Tongur M, Ataberk N. Experimental Investigation of the Machinability of Basalt Fiber Reinforced Epoxy Matrix Composites and the Effect of Nanoparticle Additives on Machining Quality. GJES. 2025;11:274–290.
MLA
Tongur, Mehmet, and Necati Ataberk. “Experimental Investigation of the Machinability of Basalt Fiber Reinforced Epoxy Matrix Composites and the Effect of Nanoparticle Additives on Machining Quality”. Gazi Journal of Engineering Sciences, vol. 11, no. 2, Aug. 2025, pp. 274-90, https://izlik.org/JA94AC62TX.
Vancouver
1.Mehmet Tongur, Necati Ataberk. Experimental Investigation of the Machinability of Basalt Fiber Reinforced Epoxy Matrix Composites and the Effect of Nanoparticle Additives on Machining Quality. GJES [Internet]. 2025 Aug. 1;11(2):274-90. Available from: https://izlik.org/JA94AC62TX

GJES is indexed and archived by:

3311333114331153311633117

Gazi Journal of Engineering Sciences (GJES) publishes open access articles under a Creative Commons Attribution 4.0 International License (CC BY) 1366_2000-copia-2.jpg