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Year 2022, , 60 - 71, 01.03.2022
https://doi.org/10.35378/gujs.735969

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References

  • [1] Dave, Y., Sohani, N., “Single Minute Exchange of Dies: Literature Review”, International Journal of Lean Thinking, 3(2): 27–37, (2012).
  • [2] Chong, M.Y., Chin, J.F., Loh, W.P., “Lean Incipience Spiral Model for Small and Medium Enterprises”, International Journal of Industrial Engineering: Theory, Applications and Practice, 20(7-8): 487–501, (2013).
  • [3] Sherali, H.D., Van Goubergen, D., Van Landeghem, H., “A quantitative approach for scheduling activities to reduce set-up in multiple machine lines”, European Journal of Operational Research, 187(3): 1224-1237, (2008).
  • [4] Ulutaş, B., “An application of SMED Methodology”, World Academy of Science, Engineering and Technology, 5(7): 63–66, (2011).
  • [5] Pellegrini, S., Shetty, D., Manzione, L., “Study and Implementation of Single Minute Exchange of Die (SMED) Methodology in a Setup Reduction Kaizen”, Proceedings of the 3rd International Conference on Industrial Engineering and Operations Management, İstanbul, Türkiye, July 3-6, 2353–2363, (2012).
  • [6] Okur, A.S., Yalın üretim: 2000'li yıllara doğru Türkiye sanayii için yapılanma modeli, Söz Yayın Oyunajans, Türkiye, (1997).
  • [7] Van Goubergen, D., Van Landeghem, H., “Rules for integrating fast changeover capabilities into new equipment design”, Robotics and Computer-Integrated Manufacturing, 18(3-4): 205–214, (2002).
  • [8] Trovinger, S.C., Bohn, R.E., “Setup Time Reduction for Electronics Assembly: Combining Simple (SMED) and IT‐Based Methods”, Production and Operations Management, 14(2): 205–217, (2005).
  • [9] McIntosh, R., Owen, G., Culley, S., Mileham, T., “Changeover improvement: Reinterpreting Shingo's "SMED" methodology”, IEEE Transactions on Engineering Management, 54(1): 98–111, (2007).
  • [10] Cakmakci, M., “Process improvement: performance analysis of the setup time reduction-SMED in the automobile industry”, The International Journal of Advanced Manufacturing Technology, 41(1-2): 168–179, (2009).
  • [11] Kusar, J., Berlec, T., Zefran, F., Starbek, M., “Reduction of Machine Setup Time”, Strojniski Vestnik-Journal of Mechanical Engineering, 56(12): 833–845, (2010).
  • [12] Deros, B.M., Mohamad, D., Idris, M.H.M., Rahman, M.N.A., Ghani, J.A., Ismail, A.R., “Setup Time Reduction in an Automotive Battery Assembly Line”, International Journal of Systems Applications, Engineering & Development, 5(5): 618–625, (2011).
  • [13] Abraham, A., Ganapathi, K.N., Kailash, M., “Setup Time Reduction Through SMED Technique in a Stamping Production Line”, SASTech-Technical Journal, 11(2): 47–52, (2012).
  • [14] Van Goubergen, D., Van Landeghem, H., “An integrated methodology for more effective set-up reduction”, In: IIE Solutions, IIE Annual Conference Proceedings, May 21-23, Dallas, TX, (2001).
  • [15] Bevilacqua, M., Ciarapica, F., De Sanctis, I., Mazzuto, G., Paciarotti, C., “A Changeover Time Reduction through an integration of lean practices: a case study from pharmaceutical sector”, Assembly Automation, 35(1): 22–34, (2015).
  • [16] Filla, J., “The Single Minute Exchange of Die Methodology in a High-Mix Processing Line”, Journal of Competitiveness, 8(2): 59–69, (2016).
  • [17] Soberi, M.S.F., Ahmad, R., “Integration of SMED with AHP: a case study in an aerospace company”, Journal of Engineering Research and Education, 9: 41–52, (2017).
  • [18] Karasu, M., Salum, L., “FIS-SMED: a fuzzy inference system application for plastic injection mold changeover”, The International Journal of Advanced Manufacturing Technology, 94: 545-559, (2018).
  • [19] Otur, B., Yildirim, I.S., Ayhan, M.B., “Single minutes exchange of die (smed) applications at the color changeover process of plastic bottles”, Press Academia Procedia (PAP), 7: 233–236, (2018).
  • [20] Monteiro, C., Ferreira, L.P., Fernandes, N.O., Sá, J.C., Ribeiro, M.T., Silva, F.J.G., “Improving the machining process of the metalworking industry using the lean tool smed”, Procedia Manufacturing, 41: 555–562, (2019).
  • [21] Vieira, T., Sá, J.C., Lopes, M.P., Santos, G., Félix, M.J., Ferreira, L.P., Silva, F.J.G., Pereira, M.T., “Optimization of the cold profiling process through SMED”, Procedia Manufacturing, 38: 892–899, (2019).
  • [22] Akyurt, İ.Z., Eren, E., “Hazırlık Süresinin Azaltılmasında SMED Yöntemi Uygulaması”, Ekonomik ve Sosyal Araştırmalar Dergisi, 15(3): 315-331, (2019).
  • [23] Çelik, H., “Ayar sürelerinin azaltılmasına yönelik yeni yaklaşım: SMED Taguchi yöntemi”, Sakarya Üniversitesi İşletme Enstitüsü Dergisi, 2(1): 13-26, (2020).
  • [24] Yalçın, S.E., Akın, S., Elmas, B., Eren, M., Gündüz, T., “Boru İmalatında Hazırlık Sürelerine Yönelik Yalın Üretim ve SMED Çalışması”, Endüstri Mühendisliği, 31(1): 87–104, (2020).
  • [25] Vieira, A.M., Silva, F.J.G., Campilho, R.D.S.G., Ferreira, L.P., Sá, J.C., Pereira, T., “SMED methodology applied to the deep drawing process in the automotive industry”, Procedia Manufacturing, 51: 1416–1422, (2020).
  • [26] Godina, R., Pimentel, C., Silva, F.J.G., Matias, J.C.O., “A structural literature review of the single minute exchange of die: the latest trends”, Procedia Manufacturing, 17: 783–790, (2018).
  • [27] da Silva, I.B., Godinho Filho, M., “Single-minute exchange of die (SMED): a state-of-the-art literature review”, The International Journal of Advanced Manufacturing Technology, 102: 4289–4307, (2019).
  • [28] Shingo, S., “A Revolution in Manufacturing: The SMED System”, Productivity Press, New York, NY, USA, (1985).

A Case Study on Reducing Setup Time Using SMED on a Turning Line

Year 2022, , 60 - 71, 01.03.2022
https://doi.org/10.35378/gujs.735969

Abstract

Today, manufacturers must meet customer demands in a shorter time with the best quality and lowest cost to survive in competitive environment. One way to achieve this is to reduce production costs by eliminating waste activities in a production system. Machine adjustment processes are the activities that do not create value, and Single Minute Exchange of Dies (SMED), lean manufacturing tool, has been developed to reduce these activities. In this paper we have performed a case study in a bearing manufacturing company to reduce the machine setup time on turning line using the SMED. The emphasis is given to both transferring internal activities into external ones as many as possible and minimizing the internal ones. The main results attained from the study indicate that the machine setup times were reduced more than 45% for the turning line. Consequently, machine capacities can be significantly increased by the application of SMED method.

Project Number

Projeden üretilmemiştir.

References

  • [1] Dave, Y., Sohani, N., “Single Minute Exchange of Dies: Literature Review”, International Journal of Lean Thinking, 3(2): 27–37, (2012).
  • [2] Chong, M.Y., Chin, J.F., Loh, W.P., “Lean Incipience Spiral Model for Small and Medium Enterprises”, International Journal of Industrial Engineering: Theory, Applications and Practice, 20(7-8): 487–501, (2013).
  • [3] Sherali, H.D., Van Goubergen, D., Van Landeghem, H., “A quantitative approach for scheduling activities to reduce set-up in multiple machine lines”, European Journal of Operational Research, 187(3): 1224-1237, (2008).
  • [4] Ulutaş, B., “An application of SMED Methodology”, World Academy of Science, Engineering and Technology, 5(7): 63–66, (2011).
  • [5] Pellegrini, S., Shetty, D., Manzione, L., “Study and Implementation of Single Minute Exchange of Die (SMED) Methodology in a Setup Reduction Kaizen”, Proceedings of the 3rd International Conference on Industrial Engineering and Operations Management, İstanbul, Türkiye, July 3-6, 2353–2363, (2012).
  • [6] Okur, A.S., Yalın üretim: 2000'li yıllara doğru Türkiye sanayii için yapılanma modeli, Söz Yayın Oyunajans, Türkiye, (1997).
  • [7] Van Goubergen, D., Van Landeghem, H., “Rules for integrating fast changeover capabilities into new equipment design”, Robotics and Computer-Integrated Manufacturing, 18(3-4): 205–214, (2002).
  • [8] Trovinger, S.C., Bohn, R.E., “Setup Time Reduction for Electronics Assembly: Combining Simple (SMED) and IT‐Based Methods”, Production and Operations Management, 14(2): 205–217, (2005).
  • [9] McIntosh, R., Owen, G., Culley, S., Mileham, T., “Changeover improvement: Reinterpreting Shingo's "SMED" methodology”, IEEE Transactions on Engineering Management, 54(1): 98–111, (2007).
  • [10] Cakmakci, M., “Process improvement: performance analysis of the setup time reduction-SMED in the automobile industry”, The International Journal of Advanced Manufacturing Technology, 41(1-2): 168–179, (2009).
  • [11] Kusar, J., Berlec, T., Zefran, F., Starbek, M., “Reduction of Machine Setup Time”, Strojniski Vestnik-Journal of Mechanical Engineering, 56(12): 833–845, (2010).
  • [12] Deros, B.M., Mohamad, D., Idris, M.H.M., Rahman, M.N.A., Ghani, J.A., Ismail, A.R., “Setup Time Reduction in an Automotive Battery Assembly Line”, International Journal of Systems Applications, Engineering & Development, 5(5): 618–625, (2011).
  • [13] Abraham, A., Ganapathi, K.N., Kailash, M., “Setup Time Reduction Through SMED Technique in a Stamping Production Line”, SASTech-Technical Journal, 11(2): 47–52, (2012).
  • [14] Van Goubergen, D., Van Landeghem, H., “An integrated methodology for more effective set-up reduction”, In: IIE Solutions, IIE Annual Conference Proceedings, May 21-23, Dallas, TX, (2001).
  • [15] Bevilacqua, M., Ciarapica, F., De Sanctis, I., Mazzuto, G., Paciarotti, C., “A Changeover Time Reduction through an integration of lean practices: a case study from pharmaceutical sector”, Assembly Automation, 35(1): 22–34, (2015).
  • [16] Filla, J., “The Single Minute Exchange of Die Methodology in a High-Mix Processing Line”, Journal of Competitiveness, 8(2): 59–69, (2016).
  • [17] Soberi, M.S.F., Ahmad, R., “Integration of SMED with AHP: a case study in an aerospace company”, Journal of Engineering Research and Education, 9: 41–52, (2017).
  • [18] Karasu, M., Salum, L., “FIS-SMED: a fuzzy inference system application for plastic injection mold changeover”, The International Journal of Advanced Manufacturing Technology, 94: 545-559, (2018).
  • [19] Otur, B., Yildirim, I.S., Ayhan, M.B., “Single minutes exchange of die (smed) applications at the color changeover process of plastic bottles”, Press Academia Procedia (PAP), 7: 233–236, (2018).
  • [20] Monteiro, C., Ferreira, L.P., Fernandes, N.O., Sá, J.C., Ribeiro, M.T., Silva, F.J.G., “Improving the machining process of the metalworking industry using the lean tool smed”, Procedia Manufacturing, 41: 555–562, (2019).
  • [21] Vieira, T., Sá, J.C., Lopes, M.P., Santos, G., Félix, M.J., Ferreira, L.P., Silva, F.J.G., Pereira, M.T., “Optimization of the cold profiling process through SMED”, Procedia Manufacturing, 38: 892–899, (2019).
  • [22] Akyurt, İ.Z., Eren, E., “Hazırlık Süresinin Azaltılmasında SMED Yöntemi Uygulaması”, Ekonomik ve Sosyal Araştırmalar Dergisi, 15(3): 315-331, (2019).
  • [23] Çelik, H., “Ayar sürelerinin azaltılmasına yönelik yeni yaklaşım: SMED Taguchi yöntemi”, Sakarya Üniversitesi İşletme Enstitüsü Dergisi, 2(1): 13-26, (2020).
  • [24] Yalçın, S.E., Akın, S., Elmas, B., Eren, M., Gündüz, T., “Boru İmalatında Hazırlık Sürelerine Yönelik Yalın Üretim ve SMED Çalışması”, Endüstri Mühendisliği, 31(1): 87–104, (2020).
  • [25] Vieira, A.M., Silva, F.J.G., Campilho, R.D.S.G., Ferreira, L.P., Sá, J.C., Pereira, T., “SMED methodology applied to the deep drawing process in the automotive industry”, Procedia Manufacturing, 51: 1416–1422, (2020).
  • [26] Godina, R., Pimentel, C., Silva, F.J.G., Matias, J.C.O., “A structural literature review of the single minute exchange of die: the latest trends”, Procedia Manufacturing, 17: 783–790, (2018).
  • [27] da Silva, I.B., Godinho Filho, M., “Single-minute exchange of die (SMED): a state-of-the-art literature review”, The International Journal of Advanced Manufacturing Technology, 102: 4289–4307, (2019).
  • [28] Shingo, S., “A Revolution in Manufacturing: The SMED System”, Productivity Press, New York, NY, USA, (1985).
There are 28 citations in total.

Details

Primary Language English
Subjects Engineering
Journal Section Industrial Engineering
Authors

Ramazan Şahin 0000-0001-7074-4038

Aycan Koloğlu This is me 0000-0002-2913-3371

Project Number Projeden üretilmemiştir.
Publication Date March 1, 2022
Published in Issue Year 2022

Cite

APA Şahin, R., & Koloğlu, A. (2022). A Case Study on Reducing Setup Time Using SMED on a Turning Line. Gazi University Journal of Science, 35(1), 60-71. https://doi.org/10.35378/gujs.735969
AMA Şahin R, Koloğlu A. A Case Study on Reducing Setup Time Using SMED on a Turning Line. Gazi University Journal of Science. March 2022;35(1):60-71. doi:10.35378/gujs.735969
Chicago Şahin, Ramazan, and Aycan Koloğlu. “A Case Study on Reducing Setup Time Using SMED on a Turning Line”. Gazi University Journal of Science 35, no. 1 (March 2022): 60-71. https://doi.org/10.35378/gujs.735969.
EndNote Şahin R, Koloğlu A (March 1, 2022) A Case Study on Reducing Setup Time Using SMED on a Turning Line. Gazi University Journal of Science 35 1 60–71.
IEEE R. Şahin and A. Koloğlu, “A Case Study on Reducing Setup Time Using SMED on a Turning Line”, Gazi University Journal of Science, vol. 35, no. 1, pp. 60–71, 2022, doi: 10.35378/gujs.735969.
ISNAD Şahin, Ramazan - Koloğlu, Aycan. “A Case Study on Reducing Setup Time Using SMED on a Turning Line”. Gazi University Journal of Science 35/1 (March 2022), 60-71. https://doi.org/10.35378/gujs.735969.
JAMA Şahin R, Koloğlu A. A Case Study on Reducing Setup Time Using SMED on a Turning Line. Gazi University Journal of Science. 2022;35:60–71.
MLA Şahin, Ramazan and Aycan Koloğlu. “A Case Study on Reducing Setup Time Using SMED on a Turning Line”. Gazi University Journal of Science, vol. 35, no. 1, 2022, pp. 60-71, doi:10.35378/gujs.735969.
Vancouver Şahin R, Koloğlu A. A Case Study on Reducing Setup Time Using SMED on a Turning Line. Gazi University Journal of Science. 2022;35(1):60-71.