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MODELLING OF SURFACE ROUGHNESS PERFORMANCE OF COATED CEMENTED CARBIDE GROOVE CUTTING TOOL VIA ARTIFICIAL NEURAL NETWORKS

Year 2011, Volume: 24 Issue: 4, 901 - 910, 26.03.2011

Abstract

The objective of the presented study is to model the effects of cutting speed, feed rate and depth of cut on the surface roughness (roughness average, Ra) in the turning process carried out by the grooving cutting tool by using Artificial Neural Network (ANN). To realize this aim, twenty seven specimens are machined at the cutting speeds of 100, 140 and 180m/min, feed rates of 0.05, 0.15 and 0.25mm/rev, and cutting depth of 0.6, 1.3 and 2 mm in wet conditions. Data from these experiments are used in the training of ANN. When we compare the experimental results with the ANN ones, it is observed that proposed method is applied with an error rate of 8.14% successfully.

Key Words: Surface roughness, ANN, turning, modelling, groove cutting tool.

 

 

References

  • Kopac, J, Bahor, M., “Interaction of the workpiece material's technological past and machining parameters on the desired quality of the product surface roughness”, Journal of Materials Processing Technology, 109: 105-111 (2001).
  • Noordin, M.Y., Venkatesh, V.C., Sharif, S., Elting, S., Abdullah, A., “Application of response surface methodology in describing the performance of coated carbide tools when turning AISI 1045 steel,, Journal of Materials Processing Technology, 145: 46–58 (2004).
  • Bengaa, G.C., Abrao, A.M., “Turning of hardened 100Cr6 bearing steel with ceramic and PCBN cutting tools”, Journal of Materials Processing Technology, 143–144: 237–241 (2003).
  • Davidsona, M.J., Balasubramanian, K., Tagore, G.R.N., “Surface roughness prediction of flow- formed AA6061 alloy by design of experiments”, Journal of Materials Processing Technology, 202: 41–46 (2008).
  • Palanikumar, K., “Modeling and analysis for surface roughness in machining glass fibre reinforced plastics using response surface methodology”, Materials and Design, 28: 2611–2618 (2007).
  • Horng, J.T., Liu, N.M., Chiang, K.T., “Investigating the machinability evaluation of Hadfield steel in the hard turning with Al2O3/TiC mixed ceramic tool based on the response surface methodology”, Journal of Materials Processing Technology, 208: 532–541 (2008).
  • Sahin, Y., Motorcu, A.R., “Surface roughness model for machining mild steel with coated carbide tool”, Materials and Design, 26: 321–326 (2005).
  • Sahin, Y., Motorcu, A.R., “Surface roughness model in machining hardened steel with cubic boron nitride cutting tool”, International Journal of Refractory Metals & Hard Materials, 26: 84–90 (2008).
  • Lalwani, D.I., Mehta, N.K., Jain, P.K., “Experimental investigations of cutting parameters influence on cutting forces and surface roughness in finish hard turning of MDN250 steel”, Journal of Materials Processing Technology, 206: 167–179 (2008).
  • Dabnun, M.A., Hashmi, M.S.J., El-Baradie, M.A., “Surface roughness prediction model by design of experiments for turning machinable glass–ceramic (Macor)”, Journal of Materials Processing Technology, 164–165: 1289–1293 (2005).
  • Yang, W.H., Tarng, Y.S., “Design optimization of cutting parameters for turning operations based on the Taguchi method”, Journal of Materials Processing Technology, 84: 122-129 (1998).
  • Manna, A., Salodkar, S., “Optimization of machining conditions for effective turning of E0300 alloy steel”, Journal of Materials Processing Technology, 203: 147-153 (2008).
  • Kopac, J., Bahor, M., Sokovic, M., “Optimal machining parameters for achieving the desired surface roughness in fine turning of cold pre-formed steel workpieces”, International Journal of Machine Tools & Manufacture, 42: 707-716 (2002).
  • Dawim, J.P., “A note on the determination of optimal cutting conditions for surface finish obtained in turning using design of experiments”, Journal of Materials Processing Technology, 116: 305-308 (2001).
  • Dawim, J.P.,, Figueira, L., “Machinability evaluation in hard turning of cold work tool steel (D2) with ceramic tools using statistical techniques”, Materials and Design, 28: 1186-1191 (2007).
  • Nalbant, M., Gökkaya, H., Sur, G., “Application of Taguchi method in the optimization of cutting parameters for surface roughness in turning”, Materials and Design, 28: 1379-1385 (2007).
  • Aslan, E., Camuşcu, N., Birgören, B., “Design optimization of cutting parameters when turning hardened AISI 4140 steel (63 HRC) with Al2O3+TiCN mixed ceramic tool”, Materials and Design, 28: 1618-1622 (2007).
  • Aggarwala, A., Singh, H., Kumar, P., Singh, M., “Optimizing power consumption for CNC turned parts using response surface methodology and Taguchi’s technique—A comparative analysis”, Journal of Materials Processing Technology, 200: 373–384 (2008).
  • Tzeng, C.J., Lin, Y.H., Yang, Y.K., “Optimization of turning operations with multiple performance characteristics using the Taguchi method and Grey relational analysis”, Journal of Materials Processing Technology, 209: 2753- 2759 (2009).
  • Yurtoglu, H., “Yapay sinir ağları metodolojisi ile öngörü modellemesi: Bazı makroekonomik değişkenler için Türkiye örneği”, Ekonomik Modeller ve Stratejik Araştirmalar Genel Müdürlüğü, in Turkish (2005).
  • Sarma, D.K., Dixit, U.S, “A comparison of dry and air-cooled turning of grey cast iron with mixed oxide ceramic tool”, Journal of Materials Processing Technology, 190: 160–172 (2007).
  • Özel, T., Karpat, Y., “Predictive modeling of surface roughness and tool wear in hard turning using regression and neural networks”, International Journal of Machine Tools & Manufacture, 45: 467–479 (2005).
  • Risbood, K.A., Dixit, U.S., Sahasrabudhe, A.D., “Prediction of surface roughness and dimensional deviation by measuring cutting forces and vibrations in turning process”, Journal of Materials Processing Technology, 132: 203–214 (2003).
  • Karayel, D., “Prediction and control of surface roughness in CNC lathe using artificial neural network”, Journal of Materials Processing Technology, 209: 3125-3137 (2009).
  • Abburi, N.R., Dixit, U.S., “A knowledge-based system for the prediction of surface roughness in turning process”, Robotics and Computer- Integrated Manufacturing, 22: 363–372 (2006).
  • Al-Ahmari, A.M.A., “Predictive machinability models for a selected hard material in turning operations”, Journal of Materials Processing Technology, 190: 305–311 (2007).
  • Ho, S.Y., Lee, K.C, Chen, S.S., Ho, S.J., “Accurate modeling and prediction of surface roughness by computer vision in turning operations using an adaptive neuro fuzzy inference system”, International Journal of Machine Tools & Manufacture, 42: 1441–1446 (2002).
  • Davim, J.P., Gaitonde, V.N., Karnikc, S.R., “Investigations into the effect of cutting conditions on surface roughness in turning of free machining steel by ANN models”, Journal of Materials Processing Technology, 205: 16–23 (2008).
  • Kaçar, H., Özkaya, E., Meriç, C., “The use of neural networks for the prediction of wear loss and surface 3
Year 2011, Volume: 24 Issue: 4, 901 - 910, 26.03.2011

Abstract

References

  • Kopac, J, Bahor, M., “Interaction of the workpiece material's technological past and machining parameters on the desired quality of the product surface roughness”, Journal of Materials Processing Technology, 109: 105-111 (2001).
  • Noordin, M.Y., Venkatesh, V.C., Sharif, S., Elting, S., Abdullah, A., “Application of response surface methodology in describing the performance of coated carbide tools when turning AISI 1045 steel,, Journal of Materials Processing Technology, 145: 46–58 (2004).
  • Bengaa, G.C., Abrao, A.M., “Turning of hardened 100Cr6 bearing steel with ceramic and PCBN cutting tools”, Journal of Materials Processing Technology, 143–144: 237–241 (2003).
  • Davidsona, M.J., Balasubramanian, K., Tagore, G.R.N., “Surface roughness prediction of flow- formed AA6061 alloy by design of experiments”, Journal of Materials Processing Technology, 202: 41–46 (2008).
  • Palanikumar, K., “Modeling and analysis for surface roughness in machining glass fibre reinforced plastics using response surface methodology”, Materials and Design, 28: 2611–2618 (2007).
  • Horng, J.T., Liu, N.M., Chiang, K.T., “Investigating the machinability evaluation of Hadfield steel in the hard turning with Al2O3/TiC mixed ceramic tool based on the response surface methodology”, Journal of Materials Processing Technology, 208: 532–541 (2008).
  • Sahin, Y., Motorcu, A.R., “Surface roughness model for machining mild steel with coated carbide tool”, Materials and Design, 26: 321–326 (2005).
  • Sahin, Y., Motorcu, A.R., “Surface roughness model in machining hardened steel with cubic boron nitride cutting tool”, International Journal of Refractory Metals & Hard Materials, 26: 84–90 (2008).
  • Lalwani, D.I., Mehta, N.K., Jain, P.K., “Experimental investigations of cutting parameters influence on cutting forces and surface roughness in finish hard turning of MDN250 steel”, Journal of Materials Processing Technology, 206: 167–179 (2008).
  • Dabnun, M.A., Hashmi, M.S.J., El-Baradie, M.A., “Surface roughness prediction model by design of experiments for turning machinable glass–ceramic (Macor)”, Journal of Materials Processing Technology, 164–165: 1289–1293 (2005).
  • Yang, W.H., Tarng, Y.S., “Design optimization of cutting parameters for turning operations based on the Taguchi method”, Journal of Materials Processing Technology, 84: 122-129 (1998).
  • Manna, A., Salodkar, S., “Optimization of machining conditions for effective turning of E0300 alloy steel”, Journal of Materials Processing Technology, 203: 147-153 (2008).
  • Kopac, J., Bahor, M., Sokovic, M., “Optimal machining parameters for achieving the desired surface roughness in fine turning of cold pre-formed steel workpieces”, International Journal of Machine Tools & Manufacture, 42: 707-716 (2002).
  • Dawim, J.P., “A note on the determination of optimal cutting conditions for surface finish obtained in turning using design of experiments”, Journal of Materials Processing Technology, 116: 305-308 (2001).
  • Dawim, J.P.,, Figueira, L., “Machinability evaluation in hard turning of cold work tool steel (D2) with ceramic tools using statistical techniques”, Materials and Design, 28: 1186-1191 (2007).
  • Nalbant, M., Gökkaya, H., Sur, G., “Application of Taguchi method in the optimization of cutting parameters for surface roughness in turning”, Materials and Design, 28: 1379-1385 (2007).
  • Aslan, E., Camuşcu, N., Birgören, B., “Design optimization of cutting parameters when turning hardened AISI 4140 steel (63 HRC) with Al2O3+TiCN mixed ceramic tool”, Materials and Design, 28: 1618-1622 (2007).
  • Aggarwala, A., Singh, H., Kumar, P., Singh, M., “Optimizing power consumption for CNC turned parts using response surface methodology and Taguchi’s technique—A comparative analysis”, Journal of Materials Processing Technology, 200: 373–384 (2008).
  • Tzeng, C.J., Lin, Y.H., Yang, Y.K., “Optimization of turning operations with multiple performance characteristics using the Taguchi method and Grey relational analysis”, Journal of Materials Processing Technology, 209: 2753- 2759 (2009).
  • Yurtoglu, H., “Yapay sinir ağları metodolojisi ile öngörü modellemesi: Bazı makroekonomik değişkenler için Türkiye örneği”, Ekonomik Modeller ve Stratejik Araştirmalar Genel Müdürlüğü, in Turkish (2005).
  • Sarma, D.K., Dixit, U.S, “A comparison of dry and air-cooled turning of grey cast iron with mixed oxide ceramic tool”, Journal of Materials Processing Technology, 190: 160–172 (2007).
  • Özel, T., Karpat, Y., “Predictive modeling of surface roughness and tool wear in hard turning using regression and neural networks”, International Journal of Machine Tools & Manufacture, 45: 467–479 (2005).
  • Risbood, K.A., Dixit, U.S., Sahasrabudhe, A.D., “Prediction of surface roughness and dimensional deviation by measuring cutting forces and vibrations in turning process”, Journal of Materials Processing Technology, 132: 203–214 (2003).
  • Karayel, D., “Prediction and control of surface roughness in CNC lathe using artificial neural network”, Journal of Materials Processing Technology, 209: 3125-3137 (2009).
  • Abburi, N.R., Dixit, U.S., “A knowledge-based system for the prediction of surface roughness in turning process”, Robotics and Computer- Integrated Manufacturing, 22: 363–372 (2006).
  • Al-Ahmari, A.M.A., “Predictive machinability models for a selected hard material in turning operations”, Journal of Materials Processing Technology, 190: 305–311 (2007).
  • Ho, S.Y., Lee, K.C, Chen, S.S., Ho, S.J., “Accurate modeling and prediction of surface roughness by computer vision in turning operations using an adaptive neuro fuzzy inference system”, International Journal of Machine Tools & Manufacture, 42: 1441–1446 (2002).
  • Davim, J.P., Gaitonde, V.N., Karnikc, S.R., “Investigations into the effect of cutting conditions on surface roughness in turning of free machining steel by ANN models”, Journal of Materials Processing Technology, 205: 16–23 (2008).
  • Kaçar, H., Özkaya, E., Meriç, C., “The use of neural networks for the prediction of wear loss and surface 3
There are 29 citations in total.

Details

Primary Language English
Journal Section Mechanical Engineering
Authors

Ahmet Pinar

Publication Date March 26, 2011
Published in Issue Year 2011 Volume: 24 Issue: 4

Cite

APA Pinar, A. (2011). MODELLING OF SURFACE ROUGHNESS PERFORMANCE OF COATED CEMENTED CARBIDE GROOVE CUTTING TOOL VIA ARTIFICIAL NEURAL NETWORKS. Gazi University Journal of Science, 24(4), 901-910.
AMA Pinar A. MODELLING OF SURFACE ROUGHNESS PERFORMANCE OF COATED CEMENTED CARBIDE GROOVE CUTTING TOOL VIA ARTIFICIAL NEURAL NETWORKS. Gazi University Journal of Science. December 2011;24(4):901-910.
Chicago Pinar, Ahmet. “MODELLING OF SURFACE ROUGHNESS PERFORMANCE OF COATED CEMENTED CARBIDE GROOVE CUTTING TOOL VIA ARTIFICIAL NEURAL NETWORKS”. Gazi University Journal of Science 24, no. 4 (December 2011): 901-10.
EndNote Pinar A (December 1, 2011) MODELLING OF SURFACE ROUGHNESS PERFORMANCE OF COATED CEMENTED CARBIDE GROOVE CUTTING TOOL VIA ARTIFICIAL NEURAL NETWORKS. Gazi University Journal of Science 24 4 901–910.
IEEE A. Pinar, “MODELLING OF SURFACE ROUGHNESS PERFORMANCE OF COATED CEMENTED CARBIDE GROOVE CUTTING TOOL VIA ARTIFICIAL NEURAL NETWORKS”, Gazi University Journal of Science, vol. 24, no. 4, pp. 901–910, 2011.
ISNAD Pinar, Ahmet. “MODELLING OF SURFACE ROUGHNESS PERFORMANCE OF COATED CEMENTED CARBIDE GROOVE CUTTING TOOL VIA ARTIFICIAL NEURAL NETWORKS”. Gazi University Journal of Science 24/4 (December 2011), 901-910.
JAMA Pinar A. MODELLING OF SURFACE ROUGHNESS PERFORMANCE OF COATED CEMENTED CARBIDE GROOVE CUTTING TOOL VIA ARTIFICIAL NEURAL NETWORKS. Gazi University Journal of Science. 2011;24:901–910.
MLA Pinar, Ahmet. “MODELLING OF SURFACE ROUGHNESS PERFORMANCE OF COATED CEMENTED CARBIDE GROOVE CUTTING TOOL VIA ARTIFICIAL NEURAL NETWORKS”. Gazi University Journal of Science, vol. 24, no. 4, 2011, pp. 901-10.
Vancouver Pinar A. MODELLING OF SURFACE ROUGHNESS PERFORMANCE OF COATED CEMENTED CARBIDE GROOVE CUTTING TOOL VIA ARTIFICIAL NEURAL NETWORKS. Gazi University Journal of Science. 2011;24(4):901-10.