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An analytical solution of bimetal rod extrusion process through conical dies

Year 2015, Volume: 28 Issue: 2, 301 - 310, 22.06.2015

Abstract

In the present article,the radial and peripheral velocity components are determined for mono-metal rod extrusion through conical dies and then they are extended to extrusion process of initially bonded bimetal rods. By optimizing the total power with respect to the shape of the inlet shear boundary, the amount of extrusion force is obtained. The obtained solutions are tested with other ones found in the literature about this theme and with the results produced by the finite element method. It is found that all of the predicted results are in good agreement with the values computed by the finite element method and experimental results.

References

  • [1] Ahmed N. Extrusion of copper clad aluminum wire. J Mech Work Technol 1978;2:19–32.
  • [2] Berski S, Dyja H, Banaszek G, Janik M. Theoretical analysis of bimetallic rod extrusion process in double reduction die. J Mater Process Technol 2004;153–154:583–8.
  • [3] B. Avitzur, R.Wu, S. Talbert, Y.T.Chou, Criterion for the Prevention of Core Fracture During Extrusion of Bimetal Rods, Journal of Engineering for Industry, 1982, Vol. 104, pp. 293-304.
  • [4] Osakada, K, Limb, M & Mellor, PB 1973, Hydrostatic extrusion of composite rods with hard cores, International Journal of Mechanical Sciences, vol. 15, pp. 291-307.
  • [5] Tokuno, H & Ikeda, K 1991, Analysis of deformation in extrusion of composite rods, Journal of Materials Processing Technology, vol. 26, pp. 323-335.
  • [6] Yang, DY, Kim, YG & Lee, CM 1991, An upperbound solution for axisymetric extrusion of composite rods through curved dies, International Journal of Mechanical Sciences, vol. 31, pp. 565- 575.
  • [7] Sliwa, R 1997, Plastic zones in the extrusion of metal composites, Journal of Materials Processing Technology, vol. 67, pp. 29-35.
  • [8] Chitkara, NR & Aleem, A 2001a, Extrusion of axisymmetric bi-metallic tubes from solid circular billets: application of a generalized upper bound analysis and some experiments, International Journal of Mechanical Sciences, vol. 43, pp. 2833- 2856.
  • [9] Chitkara, NR & Aleem, A 2001b, Extrusion of axisymmetric bi-metallic tubes: some experiments using hollow billets and the application of a generalized slab method of analysis, International Journal of Mechanical Sciences, vol. 43, pp. 2857– 2882.
  • [10] Kang, CG, Jung, YJ & Kwon, HC 2002, Finite element simulation of die design for hot extrusion process of Al/Cu clad composite and its experimental investigation, Journal of Materials Processing Technology, vol. 124, pp. 49-56.
  • [11] Hwang, YM & Hwang, TF 2002, An investigation into the plastic deformation behavior within a conical die during composite rod extrusion, Journal of Materials Processing Technology, vol. 121, pp. 226-233.
  • [12] Kazanowski, P, Epler, ME & Misiolek, WZ 2004, Bi-metal rod extrusion-process and product optimization, Materials Science and Engineering A, vol.369, pp. 170–180.
  • [13] Nowotynska, I & Smykla, A 2009, Influence of die geometric parameters on plastic flow of Layer composites during extrusion process, Journal of Materials Processing Technology, vol. 209, pp. 1943-1949.
  • [14] Khosravifard, A., Ebrahimi, R., Investigation of parameters affecting interface strength in Al/Cu clad bimetal rod extrusion process, Materials and Design vol. 31, pp. 493-499, (2010).
  • [15] Haghighat, H, Asgari, GR 2011, A generalized spherical velocity field for bi-metallic tube extrusion through dies of any shape, International Journal of Mechanical Sciences, vol. 53, pp. 248- 253
Year 2015, Volume: 28 Issue: 2, 301 - 310, 22.06.2015

Abstract

References

  • [1] Ahmed N. Extrusion of copper clad aluminum wire. J Mech Work Technol 1978;2:19–32.
  • [2] Berski S, Dyja H, Banaszek G, Janik M. Theoretical analysis of bimetallic rod extrusion process in double reduction die. J Mater Process Technol 2004;153–154:583–8.
  • [3] B. Avitzur, R.Wu, S. Talbert, Y.T.Chou, Criterion for the Prevention of Core Fracture During Extrusion of Bimetal Rods, Journal of Engineering for Industry, 1982, Vol. 104, pp. 293-304.
  • [4] Osakada, K, Limb, M & Mellor, PB 1973, Hydrostatic extrusion of composite rods with hard cores, International Journal of Mechanical Sciences, vol. 15, pp. 291-307.
  • [5] Tokuno, H & Ikeda, K 1991, Analysis of deformation in extrusion of composite rods, Journal of Materials Processing Technology, vol. 26, pp. 323-335.
  • [6] Yang, DY, Kim, YG & Lee, CM 1991, An upperbound solution for axisymetric extrusion of composite rods through curved dies, International Journal of Mechanical Sciences, vol. 31, pp. 565- 575.
  • [7] Sliwa, R 1997, Plastic zones in the extrusion of metal composites, Journal of Materials Processing Technology, vol. 67, pp. 29-35.
  • [8] Chitkara, NR & Aleem, A 2001a, Extrusion of axisymmetric bi-metallic tubes from solid circular billets: application of a generalized upper bound analysis and some experiments, International Journal of Mechanical Sciences, vol. 43, pp. 2833- 2856.
  • [9] Chitkara, NR & Aleem, A 2001b, Extrusion of axisymmetric bi-metallic tubes: some experiments using hollow billets and the application of a generalized slab method of analysis, International Journal of Mechanical Sciences, vol. 43, pp. 2857– 2882.
  • [10] Kang, CG, Jung, YJ & Kwon, HC 2002, Finite element simulation of die design for hot extrusion process of Al/Cu clad composite and its experimental investigation, Journal of Materials Processing Technology, vol. 124, pp. 49-56.
  • [11] Hwang, YM & Hwang, TF 2002, An investigation into the plastic deformation behavior within a conical die during composite rod extrusion, Journal of Materials Processing Technology, vol. 121, pp. 226-233.
  • [12] Kazanowski, P, Epler, ME & Misiolek, WZ 2004, Bi-metal rod extrusion-process and product optimization, Materials Science and Engineering A, vol.369, pp. 170–180.
  • [13] Nowotynska, I & Smykla, A 2009, Influence of die geometric parameters on plastic flow of Layer composites during extrusion process, Journal of Materials Processing Technology, vol. 209, pp. 1943-1949.
  • [14] Khosravifard, A., Ebrahimi, R., Investigation of parameters affecting interface strength in Al/Cu clad bimetal rod extrusion process, Materials and Design vol. 31, pp. 493-499, (2010).
  • [15] Haghighat, H, Asgari, GR 2011, A generalized spherical velocity field for bi-metallic tube extrusion through dies of any shape, International Journal of Mechanical Sciences, vol. 53, pp. 248- 253
There are 15 citations in total.

Details

Primary Language English
Journal Section Mechanical Engineering
Authors

Heshmatollah Haghighat

H. Askar This is me

Publication Date June 22, 2015
Published in Issue Year 2015 Volume: 28 Issue: 2

Cite

APA Haghighat, H., & Askar, H. (2015). An analytical solution of bimetal rod extrusion process through conical dies. Gazi University Journal of Science, 28(2), 301-310.
AMA Haghighat H, Askar H. An analytical solution of bimetal rod extrusion process through conical dies. Gazi University Journal of Science. June 2015;28(2):301-310.
Chicago Haghighat, Heshmatollah, and H. Askar. “An Analytical Solution of Bimetal Rod Extrusion Process through Conical Dies”. Gazi University Journal of Science 28, no. 2 (June 2015): 301-10.
EndNote Haghighat H, Askar H (June 1, 2015) An analytical solution of bimetal rod extrusion process through conical dies. Gazi University Journal of Science 28 2 301–310.
IEEE H. Haghighat and H. Askar, “An analytical solution of bimetal rod extrusion process through conical dies”, Gazi University Journal of Science, vol. 28, no. 2, pp. 301–310, 2015.
ISNAD Haghighat, Heshmatollah - Askar, H. “An Analytical Solution of Bimetal Rod Extrusion Process through Conical Dies”. Gazi University Journal of Science 28/2 (June 2015), 301-310.
JAMA Haghighat H, Askar H. An analytical solution of bimetal rod extrusion process through conical dies. Gazi University Journal of Science. 2015;28:301–310.
MLA Haghighat, Heshmatollah and H. Askar. “An Analytical Solution of Bimetal Rod Extrusion Process through Conical Dies”. Gazi University Journal of Science, vol. 28, no. 2, 2015, pp. 301-10.
Vancouver Haghighat H, Askar H. An analytical solution of bimetal rod extrusion process through conical dies. Gazi University Journal of Science. 2015;28(2):301-10.