Elektro Erozyon ile İşlemede İşleme Haznesine Uygulanan Titreşimlerin Geometrik Elektrot Aşınması Üzerindeki Etkilerinin İncelenmesi

Year 2018, Volume: 6 Issue: 2, 308 - 318, 30.06.2018

Ali Özgedik Sadık Mert Balcı Muhammed Emin Erdin Yağmur Kopraman

https://doi.org/10.29109/http-gujsc-gazi-edu-tr.346354

Abstract

Bu
çalışmada, Elektro Erozyon ile İşleme (EEİ) tekniğinde işleme haznesine
uygulanan titreşimlerin elektrot köşe aşınma geometrisi ve performans çıktıları
üzerindeki etkilerinin incelenmesi için titreşim frekansı, boşalım akımı ve
vurum süresi gibi farklı işleme koşullarında deneyler yapılmıştır. İşleme
haznesi titreşimli (İHT-EEİ) deneylerde titreşimsiz koşullara göre elektrot
aşınma hızı (EAH) ve bağıl aşınma (BA) değerleri azalmıştır. Deneysel sonuçlara
göre işleme haznesine uygulanan titreşimler elektrot köşe yarıçap değerlerinde
azalmaya neden olmuştur.

Keywords

Elektro erozyon ile işleme, İşleme haznesi titreşimi, Geometrik elektrot aşınması

References

• [1] S.L. Chen, B.H. Yan, F.Y. Huang, Influence of kerosene and distilled water as dielectrics on the electric discharge machining characteristics of Ti–6Al–4V, Journal of Materials Processing Technology, 87: 1-3 (1999) 107-111.
• [2] M. Bayramoğlu, Dalma elektro erozyon tezgahları ve nümerik kontrol, Makina ve Metal Teknolojisi, 45 (1995) 157-160.
• [3] T. Masuzawa, C.J. Heuvelman, A self flushing method with spark erosion machining, Annals of the CIRP, 32: 1 (1983) 109-111.
• [4] B. M. Schumacher, About the role of debris in the gap during electrical discharge machining, Annals of the CIRP, 39: 1 (1990) 197-199.
• [5] A. Özgedik, C. Çogun, An experimental investigation of tool wear in electric discharge machining, The International Journal of Advanced Manufacturing Technology, 27: 5-6 (2006) 488-500.
• [6] C. Tricarico, R. Delpretti, D.F. Dauw, Geometrical simulation of the EDM die-sinking process, Annals of the CIRP, 37: 1 (1988) 191-196.
• [7] J.R. Crookall, A theory of planar electrode face wear in EDM, Annals of the CIRP, 28: 1 (1979) 125-129.
• [8] C. Çoğun, Ş. Akaslan, The effect of machining parameters on tool electrode wear and machining performance in electric discharge machining, KSME International Journal, 16: 1 (2002) 46-59.
• [9] C. Çoğun, O. Poyrazoğlu, The variation of machining performance with machining parameters in EDM, 2nd International Conference on Design and Production of Dies and Molds, Kuşadası, 2001.
• [10] Y. Chen, S.M. Mahdavian, Parametric study into erosion wear in a computer numerical controlled electro-discharge machining process, Wear, 236 (1999) 350-354. [11] S.H. Lee, X.P. Li, Study of the effect of machining parameters on the machining characteristics in electrical discharge machining of tungsten carbide, Journal of Materials Processing Technology, 115 (2001) 344-358.
• [12] N. Mohri, M. Suzuki, M. Furuya, N. Saito, Electrode wear process in electrical discharge machining, Annals of the CIRP, 44: 1 (1995) 165-168.
• [13] S.L. Chen, B.H. Yan, F.Y. Huang, Influence of kerosene and distilled water as dielectrics on the electric discharge machining characteristics of Ti-6Al-4V, Journal of Materials Processing Technology, 87 (1999) 107-111.
• [14] W. König, L. Jörres, Aqueous solutions of organic compounds as dielectrics for EDM sinking, Annals of the CIRP, 36: 1 (1987) 105-109.
• [15] S.T. Jilani, Pandey, Experimental investigation into the performance of water as dielectric in EDM, International Journal of Machine Tool Design and Research, 24: 1 (1984) 31-43.
• [16] J.P. Kruth, L. Stevens, L. Froyen, B. Lauwers, Study of the white layer of a surface machined by die-sinking electro-discharge machining, Annals of the CIRP, 44: 1 (1995) 169-172.
• [17] W. Koenig, R. Weill, R. Wertheim, W.I. Jutzler, The flow fields in the working gap with electro-discharge-machining, Annals of the CIRP, 25: 1 (1977) 71-76.
• [18] N. Mohri, H. Takezawa, N. Saito, On-the-machine measurement in EDM process by a calibration system with polyhedra, Annals of the CIRP, 43: 1 (1994) 203-206.
• [19] J.R. Crookall, R.J. Fereday, An experimental determination of the degeneration of electrode shape in EDM, Microtecnic, 17: 4 (1973) 197-200.
• [20] J.R. Crookall, R.J. Fereday, An experimental determination of the degeneration of electrode shape in EDM, Microtecnic, 17: 2 (1973) 97-99.
• [21] Y.H. Jeong, B.K. Min, Geometry prediction of EDM-drilled holes and tool electrode shapes of micro-EDM process using simulation, International Journal of Machine Tools & Manufacture, 47 (2007) 1817-1826.
• [22] J. Pei, L. Zhang, J. Du, X. Zhuang, Z. Zhou, S. Wu, Y. Zhu, A model of tool wear in electrical discharge machining process based on electromagnetic theory, International Journal of Machine Tools and Manufacture, 117 (2017) 31-41.
• [23] K. Yaman, C. Çoğun, An experimental work on using conductive powder-filled polymer composite cast material as tool electrode in EDM, The International Journal of Advanced Manufacturing Technology, 73 (2014) 535-543.
• [24] D.J. Kim, S.M. Yi, Y.S. Lee, C.N. Chu, Straight hole micro EDM with a cylindrical tool using a variable capacitance method accompanied by ultrasonic vibration, Journal of Micromechanics and Microengineering, 16: 5 (2006) 1092-1097.
• [25] J. Zhixin, Z. Jianhua, A. Xing, Study on a new kind of combined machining technology of ultrasonic machining and electrical discharge machining, International Journal of Machine Tools and Manufacture, 37: 2 (1997) 193-199.
• [26] J. Zhixin, Z. Jianhua, A. Xing, Ultrasonic vibration pulse electro-discharge machining of holes in engineering ceramics, Journal of Materials Processing Technology, 53: 3-4 (1995) 811-816.
• [27] J. Zhixin, A. Xing, Z. Jianhua, A. Zhaoliang, Combined machining of USM and EDM for advanced ceramics, Journal of Advanced Materials, 26: 3 (1995) 16-20.
• [28] M. Ghoreishi, J. Atkinson, A comparative experimental study of machining characteristics in vibratory, rotary and vibro-rotary electro-discharge machining, Journal of Materials Processing Technology, 120: 1-3 (2002) 374-384.
• [29] Q.H. Zhang, J.H. Zhang, J.X. Deng, Y. Qin, Z.W. Niu, Ultrasonic vibration electrical discharge machining in gas, Journal of Materials Processing Technology, 129: 1-3 (2002) 135-138.
• [30] T. Hao, W. Yang, L. Yong, Vibration-assisted servo scanning 3D micro EDM, Journal of Micromechanics and Microengineering, 18: 2 (2008) 1-8.
• [31] V.S.R. Murti, P.K. Philip, Pulse train analysis in ultrasonic assisted EDM, International Journal of Machine Tools and Manufacture, 27: 4 (1987) 469-477.
• [32] V.S.R. Murti, P.K. Philip, An analysis of the debris in ultrasonic-assisted electrical discharge machining, Wear, 117: 2 (1987). 241-250.
• [33] M.M. Sundaram, G.B. Pavalarajan, K.P. Rajurkar, Study on process parameters of ultrasonic assisted micro EDM based on taguchi method, Journal of Materials Engineering and Performance, 17:2 (2008) 210-215.
• [34] A. Özgedik, C. Çoğun, Elektro-Erozyon İle İşlemede İşleme Haznesine Uygulanan Titreşimlerin İşleme Performansına Etkilerinin İncelenmesi, Makine Teknolojileri Elektronik Dergisi, 8: 3 (2011) 13-25.