Research Article
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Defects in Rotary Draw Bending and Their Effects on Formability

Year 2024, Volume: 12 Issue: 3, 714 - 723, 30.09.2024
https://doi.org/10.29109/gujsc.1488157

Abstract

Tube with different quantities and types; It can be described as a long and narrow cylinder with open ends, which carries liquids, gases and similar substances from one place to another. Tubes are used for advancements in sectors such as transportation, automobiles and aerospace. Aluminum, Inconel and titanium materials are decided according to the required needs in the design and production of tubes. There are different production methods to give permanent shape to the tubes. During tube bending operations, the feasibility of tube bending varies depending on the material type, bending angles, bending radius, tools and process. The tubes produced with a certain margin of defect. Some defects occur during and after production. Springback, ovality, breakage and tearing are among these defects. These defects may prevent the system to be replaced from flowing with the desired properties, as well as the installation of the produced tubes. The aviation and space fields, the production of tubes with high strength and complex geometries is critical.
Errors that occur in the rotary draw bending process, one of these pipe bending methods, and the steps to prevent these errors are compiled and presented.

Ethical Statement

Bu çalışmanın, özgün bir çalışma olduğunu; çalışmanın hazırlık, veri toplama ve bilgilerin sunumu olmak üzere tüm aşamalarından bilimsel etik ilke ve kurallarına uygun davrandığımı; beyan ederim.

Supporting Institution

TUSAŞ

Thanks

This study supported by TUSAŞ, I would like to appreciate to TUSAŞ for support in this study.

References

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  • [2] Li, Heng, et al. "Springback characterization and behaviors of high-strength Ti–3Al–2.5 V tube in cold rotary draw bending." Journal of Materials Processing Technology 212.9 (2012): 1973-1987.
  • [3] Liu, Gang, et al. "The effect of pressurization path on high pressure gas forming of Ti-3Al-2.5 V at elevated temperature." MATEC Web of Conferences. Vol. 21. EDP Sciences, 2015.
  • [4] Penekli, Ufuk. Finite element analysis of bending operation of aluminum profiles. MS thesis. Middle East Technical University, 2008.
  • [5] ZHAO, Gang-yao, et al. "Cross-sectional distortion behaviors of thin-walled rectangular tube in rotary-draw bending process." Transactions of Nonferrous Metals Society of China 20.3 (2010): 484-489.
  • [6] Ahmetoglu, Mustafa, and Taylan Altan. "Tube hydroforming: state-of-the-art and future trends." Journal of Materials Processing Technology 98.1 (2000): 25-33.
  • [7] Hagenah, H., et al. "Numerical model of tube freeform bending by three-roll-push-bending." 2nd International Conference on Engineering Optimization. 2010.
  • [8] Plettke, R., et al. "Investigation on the process parameters and process window of three-roll-push-bending." Proceedings of the 36th International MATADOR Conference. London: Springer London, 2010.
  • [9] Dere, Fatih. Experimental and finite element analysis of rotary draw tube bending process. MS thesis. Middle East Technical University, 2014.
  • [10] Yang, He, Heng Li, and Mei Zhan. "Friction role in bending behaviors of thin-walled tube in rotary-draw-bending under small bending radii." Journal of Materials Processing Technology 210.15 (2010): 2273-2284.
  • [11] Geng, H., Manufacturing Engineering Handbook 2nd edition, McGraw-Hill Education, ISBN: 978-0-07-183978-5, 1193 pages, USA 2016.
  • [12]https://www.omnix.com/clampdie#:~:text=The%20role%20of%20the%20Clamp,the%20quality%20of%20the%20bend
  • [13]https://bendtooling.com/encyclopedia/pressure-die/
  • [14] Stange, R., Tube and Pipe Bending Tools For Bending Inc, 41 pages, USA 2004.
  • [15] Zhan, Mei, et al. "Springback analysis of numerical control bending of thin-walled tube using numerical-analytic method." Journal of Materials Processing Technology 177.1-3 (2006): 197-201.
  • [16] Yang, He, and Yan Lin. "Wrinkling analysis for forming limit of tube bending processes." Journal of Materials Processing Technology 152.3 (2004): 363-369.
  • [17] Safdarian, R. "Investigation of tube fracture in the rotary draw bending process using experimental and numerical methods." International Journal of Material Forming 13.4 (2020): 493-516.
  • [18] Jiang, Z. Q., et al. "Coupling effects of material properties and the bending angle on the springback angle of a titanium alloy tube during numerically controlled bending." Materials & Design 31.4 (2010): 2001-2010.
  • [19] Daxin, E., and Yafei Liu. "Springback and time-dependent springback of 1Cr18Ni9Ti stainless steel tubes under bending." Materials & Design 31.3 (2010): 1256-1261.
  • [20] Penekli, Ufuk. Finite element analysis of bending operation of aluminum profiles. MS thesis. Middle East Technical University, 2008.
  • [21 Chunfeng, Li, et al. "Research on the section distortion of hat-section profiles in rotary draw bending with stretching force." Journal of Materials Processing Technology 94.1 (1999): 41-44.
  • [22] Cheng, L. I., et al. "Effects of process parameters on numerical control bending process for large diameter thin-walled aluminum alloy tubes." Transactions of Nonferrous Metals Society of China 19.3 (2009): 668-673.
  • [23] Mentella, A., and Matteo Strano. "Rotary draw bending of small diameter copper tubes: predicting the quality of the cross-section." Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture 226.2 (2012): 267-278.
  • [24] Li, Heng, et al. "Deformation behaviors of thin-walled tube in rotary draw bending under push assistant loading conditions." Journal of Materials Processing Technology 210.1 (2010): 143-158.
  • [25] Tang, N. C. "Plastic-deformation analysis in tube bending." International Journal of Pressure Vessels and Piping 77.12 (2000): 751-759.
  • [26] Li, Jie, et al. "A novelty mandrel supported thin-wall tube bending cross-section quality analysis: a diameter-adjustable multi-point contact mandrel." The International Journal of Advanced Manufacturing Technology 124.11 (2023): 4615-4637..
  • [27] Borchmann, Linda, Christopher Heftrich, and Bernd Engel. "Influence of the stiffness of machine axes on the formation of wrinkles during rotary draw bending." SN Applied Sciences 2 (2020): 1-13.
  • [28] Naderi, Gholamali, Seyed Ebrahim Moussavi Torshizi, and Seyed Houssain Dibajian. "Experimental-numerical study of wrinkling in rotary-draw bending of Tight Fit Pipes." Thin-Walled Structures 183 (2023): 110428.Shokrani A, Dhokia V, Newman ST. Environmentally conscious machining of difficult-to-machine materials with regard to cutting fluids. International Journal of Machine
Year 2024, Volume: 12 Issue: 3, 714 - 723, 30.09.2024
https://doi.org/10.29109/gujsc.1488157

Abstract

References

  • [1] He, Yang, et al. "Advances and trends on tube bending forming technologies." Chinese Journal of Aeronautics 25.1 (2012): 1-12.
  • [2] Li, Heng, et al. "Springback characterization and behaviors of high-strength Ti–3Al–2.5 V tube in cold rotary draw bending." Journal of Materials Processing Technology 212.9 (2012): 1973-1987.
  • [3] Liu, Gang, et al. "The effect of pressurization path on high pressure gas forming of Ti-3Al-2.5 V at elevated temperature." MATEC Web of Conferences. Vol. 21. EDP Sciences, 2015.
  • [4] Penekli, Ufuk. Finite element analysis of bending operation of aluminum profiles. MS thesis. Middle East Technical University, 2008.
  • [5] ZHAO, Gang-yao, et al. "Cross-sectional distortion behaviors of thin-walled rectangular tube in rotary-draw bending process." Transactions of Nonferrous Metals Society of China 20.3 (2010): 484-489.
  • [6] Ahmetoglu, Mustafa, and Taylan Altan. "Tube hydroforming: state-of-the-art and future trends." Journal of Materials Processing Technology 98.1 (2000): 25-33.
  • [7] Hagenah, H., et al. "Numerical model of tube freeform bending by three-roll-push-bending." 2nd International Conference on Engineering Optimization. 2010.
  • [8] Plettke, R., et al. "Investigation on the process parameters and process window of three-roll-push-bending." Proceedings of the 36th International MATADOR Conference. London: Springer London, 2010.
  • [9] Dere, Fatih. Experimental and finite element analysis of rotary draw tube bending process. MS thesis. Middle East Technical University, 2014.
  • [10] Yang, He, Heng Li, and Mei Zhan. "Friction role in bending behaviors of thin-walled tube in rotary-draw-bending under small bending radii." Journal of Materials Processing Technology 210.15 (2010): 2273-2284.
  • [11] Geng, H., Manufacturing Engineering Handbook 2nd edition, McGraw-Hill Education, ISBN: 978-0-07-183978-5, 1193 pages, USA 2016.
  • [12]https://www.omnix.com/clampdie#:~:text=The%20role%20of%20the%20Clamp,the%20quality%20of%20the%20bend
  • [13]https://bendtooling.com/encyclopedia/pressure-die/
  • [14] Stange, R., Tube and Pipe Bending Tools For Bending Inc, 41 pages, USA 2004.
  • [15] Zhan, Mei, et al. "Springback analysis of numerical control bending of thin-walled tube using numerical-analytic method." Journal of Materials Processing Technology 177.1-3 (2006): 197-201.
  • [16] Yang, He, and Yan Lin. "Wrinkling analysis for forming limit of tube bending processes." Journal of Materials Processing Technology 152.3 (2004): 363-369.
  • [17] Safdarian, R. "Investigation of tube fracture in the rotary draw bending process using experimental and numerical methods." International Journal of Material Forming 13.4 (2020): 493-516.
  • [18] Jiang, Z. Q., et al. "Coupling effects of material properties and the bending angle on the springback angle of a titanium alloy tube during numerically controlled bending." Materials & Design 31.4 (2010): 2001-2010.
  • [19] Daxin, E., and Yafei Liu. "Springback and time-dependent springback of 1Cr18Ni9Ti stainless steel tubes under bending." Materials & Design 31.3 (2010): 1256-1261.
  • [20] Penekli, Ufuk. Finite element analysis of bending operation of aluminum profiles. MS thesis. Middle East Technical University, 2008.
  • [21 Chunfeng, Li, et al. "Research on the section distortion of hat-section profiles in rotary draw bending with stretching force." Journal of Materials Processing Technology 94.1 (1999): 41-44.
  • [22] Cheng, L. I., et al. "Effects of process parameters on numerical control bending process for large diameter thin-walled aluminum alloy tubes." Transactions of Nonferrous Metals Society of China 19.3 (2009): 668-673.
  • [23] Mentella, A., and Matteo Strano. "Rotary draw bending of small diameter copper tubes: predicting the quality of the cross-section." Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture 226.2 (2012): 267-278.
  • [24] Li, Heng, et al. "Deformation behaviors of thin-walled tube in rotary draw bending under push assistant loading conditions." Journal of Materials Processing Technology 210.1 (2010): 143-158.
  • [25] Tang, N. C. "Plastic-deformation analysis in tube bending." International Journal of Pressure Vessels and Piping 77.12 (2000): 751-759.
  • [26] Li, Jie, et al. "A novelty mandrel supported thin-wall tube bending cross-section quality analysis: a diameter-adjustable multi-point contact mandrel." The International Journal of Advanced Manufacturing Technology 124.11 (2023): 4615-4637..
  • [27] Borchmann, Linda, Christopher Heftrich, and Bernd Engel. "Influence of the stiffness of machine axes on the formation of wrinkles during rotary draw bending." SN Applied Sciences 2 (2020): 1-13.
  • [28] Naderi, Gholamali, Seyed Ebrahim Moussavi Torshizi, and Seyed Houssain Dibajian. "Experimental-numerical study of wrinkling in rotary-draw bending of Tight Fit Pipes." Thin-Walled Structures 183 (2023): 110428.Shokrani A, Dhokia V, Newman ST. Environmentally conscious machining of difficult-to-machine materials with regard to cutting fluids. International Journal of Machine
There are 28 citations in total.

Details

Primary Language English
Subjects Manufacturing Processes and Technologies (Excl. Textiles)
Journal Section Tasarım ve Teknoloji
Authors

Büşra İşler 0009-0004-4987-403X

Gültekin Uzun 0000-0002-6820-8209

Early Pub Date September 27, 2024
Publication Date September 30, 2024
Submission Date May 22, 2024
Acceptance Date July 2, 2024
Published in Issue Year 2024 Volume: 12 Issue: 3

Cite

APA İşler, B., & Uzun, G. (2024). Defects in Rotary Draw Bending and Their Effects on Formability. Gazi University Journal of Science Part C: Design and Technology, 12(3), 714-723. https://doi.org/10.29109/gujsc.1488157

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