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Recovery of Cyanide from Effluents: SART Process

Year 2019, , 600 - 615, 15.07.2019
https://doi.org/10.17714/gumusfenbil.452203

Abstract

Gold production from copper-rich gold ores is
increasing at worldwide. Owing to the high dissolution of copper minerals in
cyanide solutions, technical and economic difficulties have been faced in
treatment of those ores. Gold extraction from ores that contain >0.5% Cu is
often uneconomic by traditional cyanide leaching. High cyanide concentrations
(CN:Cu>4) should be maintained to achieve high gold extractions. This, in
turn, leads to an increase in reagent consumptions and environmental risk due
to higher use cyanide. SART process was developed in particular for recovery of
cyanide from the effluents of intensive cyanidation of Au-Cu ores. The process
is applied worldwide and in Turkey at industrial scale. It is based on
precipitation of copper in the form of Cu2S from leach solutions
under acidic conditions (pH 4-5) by addition of sulphide (as Na2S)
leading to the release of free cyanide prior to its recovery. Cu2S
is sold as a by-product. The performance of the process is dependent on the
addition of sulphur, precipitation period, retention of copper precipitates in
the thickener and other parameters. Addition of sulphur should be strictly
controlled to obtain a high purity Cu2S precipitate. In this study,
chemical principles and factors affecting the performance of SART process are
discussed in detail. A general economic analysis of the process in view of
capital and operating costs is also presented.

References

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  • Baker, B., Rodriques, F., Littlejohn, P., 2017. SART implementation at gold mines in Latin America, The Conference of Metallurgists (COM), Ağustos 27-30, Paper No: 9489, Canadian Institute of Mining, Metallurgy and Petroleum, 8.
  • Barry, T., 2013a. Silver Bull announces updated metallurgical test results on the silver mineralization at The Sierra Mojada Project, Coahuila, Mexico, Silver Bull Resources Inc., News Release, Temmuz, 1, (http://www.silverbullresources.com/s/news.asp?ReportID=590659).
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  • Bas, A. D., Koc, E., Yazici, E. Y., Deveci, H., 2015. Treatment of copper-rich gold ore by cyanide leaching, ammonia pretreatment and ammoniacal cyanide leaching, Transactions of Nonferrous Metals Society of China, 25, 597-607.
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  • Botz, M., Guzman, G., Sevilla, L., 2015. Campaign testing the Yanacocha SART plant with high-copper feed solution, SME Annual Meeting, Şubat 15-18, Society for Mining, Metallurgy & Exploration, Denver, CO.
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  • Cuenca, H. E., Febre P. C., House, F. A., ARCADIS, 2012. The SART process: an attractive technology to recover copper and cyanide from gold mining, 2° International Workshop, 12-13 Nisan 2012, Santiago-Şili.
  • Dai, X., Simons, A., Breuer, P., 2012. A review of copper cyanide recovery technologies for the cyanidation of copper containing gold ores, Minerals Engineering, 25, 1-13.
  • Deschênes, G. ve Prud'homme, P. J. H., 1997. Cyanidation of a copper-gold ore, International Journal of Mineral Processing, 50, 127-141.
  • Deschênes, G., Guo, H., Xia, C., Pratt, A., Fulton, M., Choi, Y., Price, J., 2012. A study of the effect of djurliete, bornite and chalcopyrite during the dissolution of gold with a solution of ammonia-cyanide, Minerals, 2, 459-472.
  • Deveci, H., Yazıcı, E.Y., Alp, I., Uslu, T., 2006. Removal of cyanide from aqueous solutions by plain and metal-impregnated granular activated carbons, Int. J. Miner. Process, 79, 198–208.
  • Dreisinger, D., Vaughan, J., Lu, J., Wassink, B., West-Sells, P., 2008. Treatment of the Carmack’s copper-gold ore by acid leaching and cyanide Leaching with SART recovery of copper and cyanide from barren cyanide solution, In: C.A.
  • Estay, H., 2018. Designing the SART process – A review, Hydrometallurgy, 176, 147–165.
  • Estay, H., Carvajal, P., Arriagada, F., 2012. The SART Process: an attractive technology to recover copper and cyanide from gold mining, M2R2 Workshop, Expomin 2012, Nisan, Santiago, Şili, (http://www.expomin.cl/marketing/pdf/2012/presentacion_arcadis.pdf) (Erişim Tarihi: 01.02.2017).
  • Estay, H., Carvajal, P., González, K., Vásquez, V., 2013. A theoratical study of SART precipitate generation: Operational and safety impacts, Editörler: F., Valenzuela, C., Young (Hrsg.), 5th In. Seminar on Process Hydrometallurgy (Hydroprocess), Temmuz, 10-12, Gecamin, Santiago, Şili, 153-160.
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Atıklardan Siyanürün Geri Kazanımı: SART Prosesi

Year 2019, , 600 - 615, 15.07.2019
https://doi.org/10.17714/gumusfenbil.452203

Abstract

Dünya’da bakır içeriği
yüksek altın cevherlerinden altın üretimi giderek artmaktadır. Bakır
minerallerinin siyanür çözeltilerinde yüksek oranlarda çözünmesi nedeniyle bu
tür cevherlerden altın kazanımında teknik ve ekonomik zorluklar yaşanmaktadır.
Bakır içeriği %0,5’ten yüksek cevherlerden geleneksel siyanür liçi ile altın
kazanımı genellikle ekonomik değildir. Yüksek altın kazanımlarına ulaşmak için liç
işleminin yüksek siyanür konsantrasyonlarında (CN:Cu>4) yapılması
gerekmektedir. Bu durum, hem reaktif maliyetini artırmakta hem de daha fazla
siyanür kullanımıyla ilgili olarak çevresel riskin artmasına neden olmaktadır.
SART prosesi özellikle bakır içeren altın cevherlerinin yoğun siyanür liçi
sonrası atıklardan siyanürün geri kazanımı için geliştirilmiş bir prosestir.
Dünya’da ve ülkemizde farklı tesislerde endüstriyel olarak uygulanmaktadır.
Prosesin temeli, liç çözeltisinden bakırın asidik koşullarda (pH 4-5) sülfür
(Na2S) ilavesiyle Cu2S halinde çöktürülmesi ve böylece
siyanürün serbest hale getirilerek geri kazanımına dayanmaktadır. Elde edilen
Cu2S yan ürün olarak satılmaktadır. Prosesin performansı sülfür
ilavesi, çöktürme süresi, bakır çökeleğinin tikinerde bekleme süresi vd.
koşullara bağlıdır. Yüksek saflıkta bir Cu2S çökeleği elde etmek
için sülfür ilavesinin hassas bir şekilde kontrol edilmesi gerekmektedir. Bu
çalışmada, SART prosesinin kimyasal esasları ve performansını etkileyen
parametreler detaylı olarak irdelenmiştir. Prosesin ilk yatırım ve işletme
maliyetleri ışığında genel bir ekonomik analizi de sunulmuştur.

References

  • Adams, M. D., 2013. Impact of recycling cyanide and its reaction products on upstream unit operations, Minerals Engineering, 53, 241-255.
  • Adams, M., Lawrence, R., Bratty, M., 2008. Biogenic sulphide for cyanide recycle and copper recovery in gold–copper ore processing, Minerals Engineering, 21/6, 509–517.
  • Ahlatcı, F., 2016. Bakır ve pirit içeriği yüksek cevher ve konsantrelerden tiyosülfat liçi ile altın/gümüş kazanımı, Yüksek Lisans Tezi, Karadeniz Teknik Üniversitesi, Trabzon, s.89.
  • Alacer Gold, 2013. Çöpler gold mine-site visit presentation, (https://www.asx.com.au/asxpdf/20130912/pdf/42j9t1t291px52.pdf) (Erişim Tarihi: 02.01.2017).
  • Alacer Gold, 2014. Alacer Gold commissions chemical facility with SART plant, (https://www.prnewswire.com/news-releases/alacer-gold-commissions-chemical-facility-with-sart-plant-285832511.html), (Erişim Tarihi: 01.02.2017).
  • Baker, B., Rodriques, F., Littlejohn, P., 2017. SART implementation at gold mines in Latin America, The Conference of Metallurgists (COM), Ağustos 27-30, Paper No: 9489, Canadian Institute of Mining, Metallurgy and Petroleum, 8.
  • Barry, T., 2013a. Silver Bull announces updated metallurgical test results on the silver mineralization at The Sierra Mojada Project, Coahuila, Mexico, Silver Bull Resources Inc., News Release, Temmuz, 1, (http://www.silverbullresources.com/s/news.asp?ReportID=590659).
  • Barry, T., 2013b. Silver Bull completes positive preliminary economic assessment for The Sierra Mojada Project, Coahuila, Mexico, Silver Bull Resources Inc., News Release, Ekim, 1, (http://www.silverbullresources.com/s/news.asp?ReportID=606026).
  • Barry, T., 2013c. Silver Bull CEO Tim Barry discusses Sierra Mojada PEA. In: Humphreys T (Hrsg.) (http://www.mining.com/web/silver-bull-ceo-tim-barry-discusses-sierra-mojada-pea/).
  • Barry, T., 2018. Silver Bull Intersects 10 Meters of Sulphide Mineralization Grading 347g/t Silver, 20.7% Zinc, 1.35% Lead & 1.25% Copper, on the Sierra Mojada Project, Coahuila, Mexico (https://globenewswire.com/news-release/2018/03/14/1422158/0/en/Silver-Bull-Intersects-10-Meters-of-Sulphide-Mineralization-Grading-347g-t-Silver-20-7-Zinc-1-35-Lead-1-25-Copper-on-the-Sierra-Mojada-Project-Coahuila-Mexico.html).
  • Barter, J., Lane, G., Mitchell, D., Kelson, R., Dunne, R., Trang, C., Dreisinger, D., 2001. Cyanide management by SART, Cyanide Soc. Ind. Econ. Asp., 549–562.
  • Bas, A.D., Ozdemir, E., Yazici, E.Y., Celep, O., Deveci, H., 2011. Ammoniacal thiosulphate leaching of a copper-rich gold ore, The 15th Int. Conference on Environmental and Mineral Processing (EaMP), 83-90.
  • Bas, A. D., Koc, E., Yazici, E. Y., Deveci, H., 2015. Treatment of copper-rich gold ore by cyanide leaching, ammonia pretreatment and ammoniacal cyanide leaching, Transactions of Nonferrous Metals Society of China, 25, 597-607.
  • Bas, A.D., Yazici, E.Y., Deveci, H., 2012. Treatment of a copper- rich gold ore by ammonia assisted cyanide leaching, XXVI International Mineral Processing Congress (IMPC), New Delhi, Hindistan, 24-28 Eylül, 356–365.
  • Botz, M., Guzman, G., Sevilla, L., 2015. Campaign testing the Yanacocha SART plant with high-copper feed solution, SME Annual Meeting, Şubat 15-18, Society for Mining, Metallurgy & Exploration, Denver, CO.
  • Botz, M., Kaczmarek, A., Orser, S., 2011. Managing copper in leach solution at the Çöpler gold mine: laboratory testing and process design, Minerals & Metallurgical Processing, 28, 133-138.
  • BQE Water, 2017a. Mastra Mine, Koza Gold, (www.bqewater.com).
  • BQE Water, 2017b. Maricunga Mine, Kinross Gold, (www.bqewater.com).
  • Breuer, P.L., Jeffrey, M.I., Dai, X., 2005. Leaching and recovery of copper during the cyanidation of copper containing gold ores, in: treatment of gold ores - First Int. Symp., 44. Annual Conference of Metallurgists of CIM. Alberta, Canada, Editörler: Deschenes, G., Hodounin, D., Lorenzen, L., 279–293.
  • Bulatovic, S. M., 1997. Flotation behaviour of gold during processing of porphyry copper-gold ores and refractory gold-bearing sulphides, Minerals Engineering, 10, 895-908.
  • Corrans, I.J., Kyle, J.H., 2000. An overview of unit operations and processes used for treating gold and copper ores, Editör: Adams, M.D., Proc. of the Oretest Colloquium 99, 10 Kasım, Oretest Pty Ltd, Perth, Avustralya, 3–16.
  • Cuenca, H. E., Febre P. C., House, F. A., ARCADIS, 2012. The SART process: an attractive technology to recover copper and cyanide from gold mining, 2° International Workshop, 12-13 Nisan 2012, Santiago-Şili.
  • Dai, X., Simons, A., Breuer, P., 2012. A review of copper cyanide recovery technologies for the cyanidation of copper containing gold ores, Minerals Engineering, 25, 1-13.
  • Deschênes, G. ve Prud'homme, P. J. H., 1997. Cyanidation of a copper-gold ore, International Journal of Mineral Processing, 50, 127-141.
  • Deschênes, G., Guo, H., Xia, C., Pratt, A., Fulton, M., Choi, Y., Price, J., 2012. A study of the effect of djurliete, bornite and chalcopyrite during the dissolution of gold with a solution of ammonia-cyanide, Minerals, 2, 459-472.
  • Deveci, H., Yazıcı, E.Y., Alp, I., Uslu, T., 2006. Removal of cyanide from aqueous solutions by plain and metal-impregnated granular activated carbons, Int. J. Miner. Process, 79, 198–208.
  • Dreisinger, D., Vaughan, J., Lu, J., Wassink, B., West-Sells, P., 2008. Treatment of the Carmack’s copper-gold ore by acid leaching and cyanide Leaching with SART recovery of copper and cyanide from barren cyanide solution, In: C.A.
  • Estay, H., 2018. Designing the SART process – A review, Hydrometallurgy, 176, 147–165.
  • Estay, H., Carvajal, P., Arriagada, F., 2012. The SART Process: an attractive technology to recover copper and cyanide from gold mining, M2R2 Workshop, Expomin 2012, Nisan, Santiago, Şili, (http://www.expomin.cl/marketing/pdf/2012/presentacion_arcadis.pdf) (Erişim Tarihi: 01.02.2017).
  • Estay, H., Carvajal, P., González, K., Vásquez, V., 2013. A theoratical study of SART precipitate generation: Operational and safety impacts, Editörler: F., Valenzuela, C., Young (Hrsg.), 5th In. Seminar on Process Hydrometallurgy (Hydroprocess), Temmuz, 10-12, Gecamin, Santiago, Şili, 153-160.
  • Fleming, C. A. ve Melashvili, M., 2016. A re-examination of the sacred cows in the SART process, 48th Annual Canadian Mineral Processors Conference, Ottawa, Ontario, 187-205.
  • Fleming, C. A., 2016. Cyanide recovery, Gold Ore Processing, 2nd Edition, Chapter 36, Editör: Adams, M. D., Elsevier.
  • Fleming, C.A., 1992. Hydrometallurgy of precious metals recovery, Hydrometallurgy, 30, 127–162.
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There are 76 citations in total.

Details

Primary Language Turkish
Subjects Engineering
Journal Section Reviews
Authors

Elif Yılmaz 0000-0001-8789-0007

Ersin Y. Yazıcı 0000-0002-8711-0784

Oktay Celep This is me 0000-0001-9024-4196

Hacı Deveci 0000-0003-4105-0912

Publication Date July 15, 2019
Submission Date August 9, 2018
Acceptance Date December 19, 2018
Published in Issue Year 2019

Cite

APA Yılmaz, E., Yazıcı, E. Y., Celep, O., Deveci, H. (2019). Atıklardan Siyanürün Geri Kazanımı: SART Prosesi. Gümüşhane Üniversitesi Fen Bilimleri Dergisi, 9(3), 600-615. https://doi.org/10.17714/gumusfenbil.452203

Cited By

Atıklardan Siyanürün Geri Kazanımı: SART Prosesi
Gümüşhane Üniversitesi Fen Bilimleri Enstitüsü Dergisi
Elif YILMAZ
https://doi.org/10.17714/gumusfenbil.452203