Farklı Elyaf Takviyeleri ile İçi Oyuk Şekiller Üretmek İçin Elyaf Sarma Makinesi Geliştirmesi

Year 2020, , 552 - 558, 15.07.2020

Özkan Özbek , Ali Kılıç , Ömer Yavuz Bozkurt

https://doi.org/10.17714/gumusfenbil.687600

Abstract

Son yıllarda,
elyaf takviyeli oyuk kompozit yapılar, havacılık, inşaat, savunma, uzay,
otomotiv ve enerji gibi birçok endüstriyel alanda sağladıkları yüksek
dayanım/ağırlık ve direngenlik/ağırlık oranlarından dolayı tercih edilmeleri
nedeniyle önemli bir mühendislik konusu haline geldi. Bu malzemelerin üretilmesinde
farklı yöntemler mevcut olmasına rağmen, en güvenilir yöntem filament sarım
tekniğidir. Filament sarım tekniğinin temel prensibi, reçine ile emprenye
edilen elyaf takviyesinin, taşıyıcı çeviri ve mandrel dönüş hareketleri
kullanılarak döner bir mandrel üzerine sarılmasıdır. Bu çalışmada, farklı
tiplerde fiber takviyeli kompozit boruların üretimi için 2 eksenli harekete
sahip bir filaman sarma makinesi tasarlandı ve üretildi. Makine, numunelerin
750 mm uzunluğa ve 250 mm çapa kadar boyutlar, sarmal, kasnak ve kutup sargı
tipleri için farklı sarım açıları gibi farklı tasarım parametrelerinde üretme
kabiliyetine sahiptir. Elyaf takviyeli örnekler, farklı sarım açıları, elyaf
takviyeleri ve enine kesitlere göre üretildi.

Keywords

Kompozit Malzeme, Sarma Makinesi Kurulumu ve Kontrolü, Tasarım, Elyaf Sarma

Development of Filament Winding Machine for Producing Round Shapes with Different Fiber Reinforcements

Abstract

In recent years, fiber
reinforced composite structures have become an important engineering subject
because they are preferred due to their high strength / weight and stiffness /
weight ratios in many industrial fields such as aerospace, construction,
defense, aviation, automotive and energy. Although different methods are
present to produce of these materials, the most reliable way is the filament
winding technique. The basic principle of the filament winding technique is
based on that the fiber reinforcement impregnated by resin is wrapped on a
rotary mandrel using carriage translation and mandrel rotation motions. In this
study, a filament winding machine having 2-axis motion was designed and
constructed for the fabrication of different types of fiber reinforced composite
pipes. The machine is capable of producing specimens in different design
parameters such as dimensions up to 750 mm length and 250 mm diameter,
different winding angles for hoop, helical and polar winding types. The fiber
reinforced specimens were manufactured according to different winding angles,
fiber reinforcements and cross sections.

Keywords

Composite Materials, Construction and Control of Winding Machine, Design, Filament Winding

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