Research Article
BibTex RIS Cite

The Effect of Plug Design on Thickness Distribution of Thermoformed Package

Year 2020, Volume: 10 Issue: 3, 610 - 620, 15.07.2020
https://doi.org/10.17714/gumusfenbil.694226

Abstract

Thermoforming
process is one of the most used processes in both automotive and packaging
industry. In this study, thickness distributions of Polyvinyl chloride (PVC)
sheets were determined after plug assisted thermoforming. By increasing the
diameter of the plug and the plug depth inside the female mould, a series of
thermoforming operation were performed and plug assisted thermoformed samples were
obtained. Thickness distribution in thermoformed samples was examined
comparatively using graphical method. It has been found that increasing the
diameter of plug and the plug depth, changes thickness distribution
particularly in the side wall and bottom of thermoformed semi-finished samples.

References

  • Barry, C.M.F., Baker, A-M. ve Mead, J.L., 2006. Introduction to Polymers and Plastics, in: Harper, C.A. (Eds.), Handbook of Plastics Technologies, McGraw-Hill, New York.
  • Crawford, R.J., 1998. Plastic Engineering, Butterworth, London.
  • Chen, S-C., Huang, S-T., Lin, M-C. ve Chien, R-D., 2008. Study on the Thermoforming of PC Films Used for In-Mold Decoration, International Communications in Heat and Mass Transfer, 35, 967-973.
  • Hosseini, H., Berdyshev, B.V. ve Mehrabani-Zeinabad, A., 2006. A Solution for Warpage in Polymeric Products by Plug-Assisted Thermoforming, European Polymer Journal, 42, 1588-1600.
  • Loos, A.C. ve Li, M-C., 2000. Consolidation During Thermoplastic Composite Processing, in: Dave, R.S., Loss, A.C. (Eds.), Processing of Composites, Hanser, Munich, pp. 209-210.
  • Morales, R.A., Candal, M.V., Santana, O.O., Gordillo, A. ve Salazar, R., 2014. Effect of the Thermoforming Process Variables on the Sheet Friction Coefficient, Materials and Design, 53, 1097-1103.
  • Moustafa, M., Dotchev, K., Wells, S., Bennett, N. ve Cawkell, J., 2015. Investigation of Thermoforming Tool Design and Pocket Quality, Journal of Thermal Engineering, 1, 670-676.
  • O’Connor, C.P.J., Martin, P.J., Sweeney, J., Menary, G., Caton-Rose, P. ve Spencer, P.E., 2013. Simulation of the Plug-Assisted Thermoforming of Polypropylene Using a Large Strain Thermally Coupled Constituve Model, Journal of Materials Processing Technology, 213, 1836-1843.
  • Penix, J.A., 1991. Thermoforming of Plastic Film and Sheet, in: Berins, M.L. (Eds.), SPI Plastics Engineering Handbook of the Society of the Plastics Industry, Inc, Van Nostrand, New York, p. 383.
  • Pribble, W.I., 2013. Introduction to Plastics Processing, in: DuBois, J.H., Pribble, W.I. (Eds.), Plastic Mold Engineering Handbook, Springer-Verlag, New York.
  • Rosato, D. ve Rosato, D., 2004. Reinforced Plastics Handbook, Elsevier, Amsterdam.
  • Rosato, D.V., Rosato, M.G. ve Schott, N.R., 2001. Plastics Institute of America Plastics Engineering, Manufacturing & Data Handbook, Springer-Verlag, New York.
  • Schwarzman, P. ve Illig, A., 2018. Thermoforming a Practical Guide, Hanser, Munich.
  • Throne, J.L., 1996. Technology of Thermoforming, Hanser, Munich.
  • Wang, C-H. ve Nied, H.F., 1999. Temperature Optimization for Improved Thickness Control in Thermoforming, Journal of Materials Processing and Manufacturing Science, 8, 113-126.

Kalıp Tasarımının Isıl Şekillendirilmiş Ambalajın Kalınlık Dağılımı Üzerine Etkisi

Year 2020, Volume: 10 Issue: 3, 610 - 620, 15.07.2020
https://doi.org/10.17714/gumusfenbil.694226

Abstract

Isıl
şekillendirme prosesi, gerek otomotiv gerekse ambalaj sanayiinde en çok
kullanılan proseslerden biridir. Bu çalışmada, Polivinil klorür (PVC)
filmlerin, erkek kalıpla ısıl şekillendirme sonrası kalınlık dağılımları
belirlenmiştir. Erkek kalıbın çapı ve erkek kalıbın dişi kalıp içerisindeki
dalma derinliği artırılarak bir dizi ısıl şekillendirme işlemi yapılmış ve
numuneler elde edilmiştir. Bu numunelerdeki kalınlık dağılımı karşılaştırmalı
olarak grafik yöntemle incelenmiştir. Erkek kalıp çapının ve erkek kalıbın dişi
kalıp içerisindeki dalma derinliğinin artırılmasının ısıl şekillendirilen yarı
mamullerde özellikle yan duvar ve taban kalınlık dağılımını değiştirdiği tespit
edilmiştir.       

References

  • Barry, C.M.F., Baker, A-M. ve Mead, J.L., 2006. Introduction to Polymers and Plastics, in: Harper, C.A. (Eds.), Handbook of Plastics Technologies, McGraw-Hill, New York.
  • Crawford, R.J., 1998. Plastic Engineering, Butterworth, London.
  • Chen, S-C., Huang, S-T., Lin, M-C. ve Chien, R-D., 2008. Study on the Thermoforming of PC Films Used for In-Mold Decoration, International Communications in Heat and Mass Transfer, 35, 967-973.
  • Hosseini, H., Berdyshev, B.V. ve Mehrabani-Zeinabad, A., 2006. A Solution for Warpage in Polymeric Products by Plug-Assisted Thermoforming, European Polymer Journal, 42, 1588-1600.
  • Loos, A.C. ve Li, M-C., 2000. Consolidation During Thermoplastic Composite Processing, in: Dave, R.S., Loss, A.C. (Eds.), Processing of Composites, Hanser, Munich, pp. 209-210.
  • Morales, R.A., Candal, M.V., Santana, O.O., Gordillo, A. ve Salazar, R., 2014. Effect of the Thermoforming Process Variables on the Sheet Friction Coefficient, Materials and Design, 53, 1097-1103.
  • Moustafa, M., Dotchev, K., Wells, S., Bennett, N. ve Cawkell, J., 2015. Investigation of Thermoforming Tool Design and Pocket Quality, Journal of Thermal Engineering, 1, 670-676.
  • O’Connor, C.P.J., Martin, P.J., Sweeney, J., Menary, G., Caton-Rose, P. ve Spencer, P.E., 2013. Simulation of the Plug-Assisted Thermoforming of Polypropylene Using a Large Strain Thermally Coupled Constituve Model, Journal of Materials Processing Technology, 213, 1836-1843.
  • Penix, J.A., 1991. Thermoforming of Plastic Film and Sheet, in: Berins, M.L. (Eds.), SPI Plastics Engineering Handbook of the Society of the Plastics Industry, Inc, Van Nostrand, New York, p. 383.
  • Pribble, W.I., 2013. Introduction to Plastics Processing, in: DuBois, J.H., Pribble, W.I. (Eds.), Plastic Mold Engineering Handbook, Springer-Verlag, New York.
  • Rosato, D. ve Rosato, D., 2004. Reinforced Plastics Handbook, Elsevier, Amsterdam.
  • Rosato, D.V., Rosato, M.G. ve Schott, N.R., 2001. Plastics Institute of America Plastics Engineering, Manufacturing & Data Handbook, Springer-Verlag, New York.
  • Schwarzman, P. ve Illig, A., 2018. Thermoforming a Practical Guide, Hanser, Munich.
  • Throne, J.L., 1996. Technology of Thermoforming, Hanser, Munich.
  • Wang, C-H. ve Nied, H.F., 1999. Temperature Optimization for Improved Thickness Control in Thermoforming, Journal of Materials Processing and Manufacturing Science, 8, 113-126.
There are 15 citations in total.

Details

Primary Language Turkish
Subjects Engineering
Journal Section Articles
Authors

Olcay Ekşi 0000-0002-2433-6700

Neslihan Yavuz This is me 0000-0002-5232-6489

Publication Date July 15, 2020
Submission Date February 25, 2020
Acceptance Date May 6, 2020
Published in Issue Year 2020 Volume: 10 Issue: 3

Cite

APA Ekşi, O., & Yavuz, N. (2020). Kalıp Tasarımının Isıl Şekillendirilmiş Ambalajın Kalınlık Dağılımı Üzerine Etkisi. Gümüşhane Üniversitesi Fen Bilimleri Dergisi, 10(3), 610-620. https://doi.org/10.17714/gumusfenbil.694226