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INVESTIGATION OF THE EFFECT OF TAPER ANGLE AND BOUNDARY CONDITION ON NATURAL FREQUENCY OF THE 3D PRINTED PET-G BEAMS

Year 2022, Volume: 6 Issue: 1, 31 - 39, 30.04.2022

Berkay Ergene Gökmen Atlıhan Ahmet Pınar

https://doi.org/10.46519/ij3dptdi.1034127
Cited By: 2

Abstract

Today, fused deposition modeling (EMM), which is one of the additive manufacturing methods, can transform the highlighted ideas into three-dimensional products after their designs. For this reason, it is frequently preferred in many platforms, from applications in aerospace and aviation to the construction of houses in the construction industry and the production of parts as a hobby. In this study, the influence of the taper angle (ϴ=0, ϴ=0.25 ve ϴ=0.50) and boundary conditions (narrow or wide side is fixed) on the natural frequency values of the tapered Polyethylene terephthalate glycol (PET-G) beams that are manufactured with fused deposition modeling (FDM) was determined by both experimental and Ansys APDL finite element analysis program and compared between each other. In addition, in order to experimentally determine the elasticity modulus values that should be assigned as material data in the finite element analysis program, tensile test samples were produced with the same FDM parameters, in accordance with the ASTM D638 standard, and the relevant samples were subjected to the tensile test. In addition to these, hardness and surface roughness measurements were also carried out from the produced samples. As a result, it has been determined that the natural frequency values increase with the increase of the taper angle from 0.25 to 0.50 in the tapered beams produced by FDM and when the fixing is applied from the wide edge compared to the narrow edge. The finite element analysis results and the experimental results are in good agreement.

Keywords

Natural frequency Fused deposition modelling Finite element analysis PET-G Taper angle

References

  • 1. Liu, Z., Zhao, D., Wang, P., Yan, M., Yang, C., Chen, Z., Lu, J., Lu, Z., “Additive manufacturing of metals: Microstructure evolution and multistage control”, Journal of Materials Science & Technology, Vol. 100, Pages 224-236, 2022.
  • 2. Attaran, M., “The rise of 3-D printing: The advantages of additive manufacturing over traditional manufacturing”, Business Horizons, Vol. 60, Issue 5, Pages 677-688, 2017.
  • 3. Bhatia, A., Sehgal, A.K., “Additive manufacturing materials, methods and applications: A review”, Materialstoday:Proceedings, In Press, 2021.
  • 4. Ngo, T.D., Kashani, A., Imbalzano, G., Nguyen, K.T.Q., Hui, D., “Additive manufacturing (3D printing): A review of materials, methods,applications and challenges”, Composites Part B: Engineering, Vol. 143, Pages 172-196, 2018.
  • 5. Mohamed, O.A., Masood, S.H., Bhowmik, J.L., “Optimization of fused deposition modeling process parameters: a review of current research and future prospects”, Advances in Manufacturing, Vol. 3, Pages 42-53, 2015.
  • 6. Puad, N.A.S.M., Haq, R.H.A., Noh, H.M., Abdullah, H.Z., Idris, M.I., Lee, T.C., “Review on the fabrication of fused deposition modelling (FDM) composite filament for biomedical applications”, Materialstoday:Proceedings, Vol. 29, Issue 1, Pages 228-232, 2020.
  • 7. Sargini, M.I.M., Masood, S.H., Palanisamy, S., Jayamani, E., Kapoor, A., “Additive manufacturing of an automotive brake pedal by metal fused deposition modelling”, Materialstoday:Proceedings, Vol. 45, Issue 6, 4601-4605, 2021.
  • 8. Terekhina, S., Egorov, S., Tarasova, T., Skornyakov, I., Guillaumat, L., Hattali, M.L., “In-nozzle impregnation of continuous textile flax fiber/polyamide 6 composite during FFF process”, Composites Part A: Applied Science and Manufacturing, In Press, 106725, 2021.
  • 9. Oladapo, B.I., Ismail, S.O., Afolalu, T.D., Olawade, D.B., Zahedi, M., “Review on 3D printing: fight against COVID-19”, Materials Chemistry and Physics, Vol. 258, 123943, 2021.
  • 10. Yuran, A.F., Asaroğlu, H., Çakmak, S., “Salgın döneminde 3B yazıcılar ile yüz koruyucu üretimi üzerine değerlendirmeler”, Uluslararası 3B Yazıcı Teknolojileri ve Dijital Endüstri, Cilt 4, Sayı 3, 204-215, 2020.
  • 11. Cerda-Avila, S.N., Medellin-Castillo, H.I., Lim, T., “An experimental methodology to analyse the structural behaviour of FDM parts with variable process parameters”, Rapid Prototyping Journal, Vol. 26, Issue 9, 1615-1625, 2020.
  • 12. Gohar, S., Hussain, G., Ali, A., Ahmad, H., “Mechanical performanceof honeycomb sandwich structures built by FDM printing technique”, Journal of Thermoplastic Composite Materials, Pages 1-19, 2021.
  • 13. Ergene, B., Şekeroğlu, İ., Bolat, Ç., Yalçın, B., “An experimental investigation on mechanical performances of 3D printed lightweight ABS pipes with different cellular wall thickness”, Journal of Mechanical Engineering and Sciences, Vol. 15, Issue 2, Pages 8169-8177, 2021.
  • 14. Vurat, M, Parmaksız, M., “Mechanical Evaluation of 3D Printed Polycaprolactone Scaffolds: Effect of Molecular Weight”, International Journal of 3D Printing Technologies and Digital Industry, Vol. 5, Issue 2, Pages 251-258, 2021.
  • 15. Agarwal, P.P., Dadmode, T.S., Kadav, M.R., Ogale, A.P., Mangave, P.P., “Experimental Analysis of Mechanical properties of PETG Material 3D Printed Material by Using Fused Deposition Modelling Technique”, Mechanical and Mechanics Engineering, Vol. 6, Issue 1, Pages 20-27, 2020.
  • 16. Özsoy, K., Erçetin, A., Çevik, Z.A., “Comparison of Mechanical Properties of PLA and ABS Based Structures Produced by Fused Deposition Modelling Additive Manufacturing”, European Journal of Science and Technology, Vol. 27, Pages 802-809, 2021.
  • 17. Pant, M., Singari, R.M., Arora, P.K., Moona, G., Kumar, H., “Wear assessment of 3–D printed parts of PLA (polylactic acid) using Taguchi design and Artificial Neural Network (ANN) technique”, Materials Research Express, Vol. 7, Issue 11, Pages 1-15, 2020. 18. Karabeyoğlu, S.S., Ergene, B., Bolat, Ç., “An Experimental Study on Wear Performance of Electrolytic Multilayer Cu-Ni-Cr Coated ABS Under Different Test Forces”, El-Cezeri Journal of Science and Engineering, Vol. 8, Issue 2, Pages 666-674, 2021.
  • 19. Hodonou, C., Balazinski, M., Brochu, M. and Mascle, C., “Material-design-process selection methodology for aircraft structural components: application to additive vs. subtractive manufacturing processes”, The International Journal of Advanced Manufacturing Technology, Vol. 103, Issue 1/4, Pages 1509-1517, 2019.
  • 20. Atlıhan, G., Ergene, B., “Vibration analysis of layered composite beam with variable section in terms of delamination and orientation angle in analytical and numerical methods”, Acta Physica Polonica A, Vol. 134, Issue 1, Pages 13-17, 2018.
  • 21. Raffic, N.M., Babu, K.G., Kannan, M.M., Mani, G.A., Krishnan, R.N., “Effect of FDM process parameters on vibration properties of PET-G and ABS plastics”, International Journal on Mechanical and Production Engineering, Vol. 3, Issue 1, Pages 28-38, 2017.
  • 22. Yadav, P.K., Abhishek, Singh, K., Bhaskar, J., “Effect of infill percentage on vibration characteristic of 3D Printed structure”, In: Singari R.M., Mathiyazhagan K., Kumar H. (eds) Advances in Manufacturing and Industrial Engineering. Lecture Notes in Mechanical Engineering. Springer, 2021.
  • 23. Kannan, S., Ramamoorthy, M., Sudhagar, E. and Gunji, B., “Mechanical characterization and vibrational analysis of 3D printed PETG and PETG reinforced with short carbon fiber”, AIP Conference Proceedings, Vol. 2270, Pages 030004, 2020.
  • 24. Yalçın, B., Ergene, B., Karakılınç, U., “Modal and stress analysis of cellular structures produced with additive manufacturing by finite element analysis (FEA)”, Academic Perspective Procedia, Vol. 1, Issue 1, Pages 263-272, 2018.
  • 25. Atlıhan, G., Ovalı, İ., Eren, A., “Eklemeli imalat yöntemiyle üretilmiş balpetekli yapıların titreşim davranışlarının nümerik ve deneysel olarak incelenmesi”, Uluslararası 3B Yazıcı Teknolojileri ve Dijital Endüstri, Cilt 5, Sayı 2, Sayfa 98-108, 2021.
  • 26. Ergene, B., Yalçın, B., “A finite element study on modal analysis of lightweight pipes”, Sigma Journal of Engineering and Natural Sciences, Vol. 39, Issue 3, Pages 268-278, 2021. 27. Parpala, R.C., Popescu, D., Pupaza, C., “Infill parameters influence over the natural frequencies of ABS specimens obtained by extrusion-based 3D printing”, Rapid Prototyping Journal, Vol. 27, Issue 6, Pages 1273-1285, 2021.
  • 28. Dolzyk, G., Jung, S., “Tensile and Fatigue Analysis of 3D-Printed Polyethylene Terephthalate Glycol”, Journal of Failure Analysis and Prevention, Vol. 19, Pages 511-518, 2019.
  • 29. Durgashyam, K., Reddy, M.I., Balakrishna, A., Satyanarayana, K., “Experimental investigation on mechanical properties of PETG materialprocessed by fused deposition modeling method”, Materialstoday:Proceedings, Vol. 18, Issue 6, Pages 2052-2059, 2019.
  • 30. Budapest University of Technology and Economics, “Shell 181 Element Description”, https://www.mm.bme.hu/~gyebro/files/ans_help_v182/ans_elem/Hlp_E_SHELL181.html, December 1, 2021.

INVESTIGATION OF THE EFFECT OF TAPER ANGLE AND BOUNDARY CONDITION ON NATURAL FREQUENCY OF THE 3D PRINTED PET-G BEAMS

Year 2022, Volume: 6 Issue: 1, 31 - 39, 30.04.2022

Berkay Ergene Gökmen Atlıhan Ahmet Pınar

https://doi.org/10.46519/ij3dptdi.1034127
Cited By: 2

Abstract

Today, fused deposition modeling (EMM), which is one of the additive manufacturing methods, can transform the highlighted ideas into three-dimensional products after their designs. For this reason, it is frequently preferred in many platforms, from applications in aerospace and aviation to the construction of houses in the construction industry and the production of parts as a hobby. In this study, the influence of the taper angle (ϴ=0, ϴ=0.25 ve ϴ=0.50) and boundary conditions (narrow or wide side is fixed) on the natural frequency values of the tapered Polyethylene terephthalate glycol (PET-G) beams that are manufactured with fused deposition modeling (FDM) was determined by both experimental and Ansys APDL finite element analysis program and compared between each other. In addition, in order to experimentally determine the elasticity modulus values that should be assigned as material data in the finite element analysis program, tensile test samples were produced with the same FDM parameters, in accordance with the ASTM D638 standard, and the relevant samples were subjected to the tensile test. In addition to these, hardness and surface roughness measurements were also carried out from the produced samples. As a result, it has been determined that the natural frequency values increase with the increase of the taper angle from 0.25 to 0.50 in the tapered beams produced by FDM and when the fixing is applied from the wide edge compared to the narrow edge. The finite element analysis results and the experimental results are in good agreement.

Keywords

Natural Frequency Fused Deposition Modelling Finite Element Analysis PET-G Taper Angle.

References

  • 1. Liu, Z., Zhao, D., Wang, P., Yan, M., Yang, C., Chen, Z., Lu, J., Lu, Z., “Additive manufacturing of metals: Microstructure evolution and multistage control”, Journal of Materials Science & Technology, Vol. 100, Pages 224-236, 2022.
  • 2. Attaran, M., “The rise of 3-D printing: The advantages of additive manufacturing over traditional manufacturing”, Business Horizons, Vol. 60, Issue 5, Pages 677-688, 2017.
  • 3. Bhatia, A., Sehgal, A.K., “Additive manufacturing materials, methods and applications: A review”, Materialstoday:Proceedings, In Press, 2021.
  • 4. Ngo, T.D., Kashani, A., Imbalzano, G., Nguyen, K.T.Q., Hui, D., “Additive manufacturing (3D printing): A review of materials, methods,applications and challenges”, Composites Part B: Engineering, Vol. 143, Pages 172-196, 2018.
  • 5. Mohamed, O.A., Masood, S.H., Bhowmik, J.L., “Optimization of fused deposition modeling process parameters: a review of current research and future prospects”, Advances in Manufacturing, Vol. 3, Pages 42-53, 2015.
  • 6. Puad, N.A.S.M., Haq, R.H.A., Noh, H.M., Abdullah, H.Z., Idris, M.I., Lee, T.C., “Review on the fabrication of fused deposition modelling (FDM) composite filament for biomedical applications”, Materialstoday:Proceedings, Vol. 29, Issue 1, Pages 228-232, 2020.
  • 7. Sargini, M.I.M., Masood, S.H., Palanisamy, S., Jayamani, E., Kapoor, A., “Additive manufacturing of an automotive brake pedal by metal fused deposition modelling”, Materialstoday:Proceedings, Vol. 45, Issue 6, 4601-4605, 2021.
  • 8. Terekhina, S., Egorov, S., Tarasova, T., Skornyakov, I., Guillaumat, L., Hattali, M.L., “In-nozzle impregnation of continuous textile flax fiber/polyamide 6 composite during FFF process”, Composites Part A: Applied Science and Manufacturing, In Press, 106725, 2021.
  • 9. Oladapo, B.I., Ismail, S.O., Afolalu, T.D., Olawade, D.B., Zahedi, M., “Review on 3D printing: fight against COVID-19”, Materials Chemistry and Physics, Vol. 258, 123943, 2021.
  • 10. Yuran, A.F., Asaroğlu, H., Çakmak, S., “Salgın döneminde 3B yazıcılar ile yüz koruyucu üretimi üzerine değerlendirmeler”, Uluslararası 3B Yazıcı Teknolojileri ve Dijital Endüstri, Cilt 4, Sayı 3, 204-215, 2020.
  • 11. Cerda-Avila, S.N., Medellin-Castillo, H.I., Lim, T., “An experimental methodology to analyse the structural behaviour of FDM parts with variable process parameters”, Rapid Prototyping Journal, Vol. 26, Issue 9, 1615-1625, 2020.
  • 12. Gohar, S., Hussain, G., Ali, A., Ahmad, H., “Mechanical performanceof honeycomb sandwich structures built by FDM printing technique”, Journal of Thermoplastic Composite Materials, Pages 1-19, 2021.
  • 13. Ergene, B., Şekeroğlu, İ., Bolat, Ç., Yalçın, B., “An experimental investigation on mechanical performances of 3D printed lightweight ABS pipes with different cellular wall thickness”, Journal of Mechanical Engineering and Sciences, Vol. 15, Issue 2, Pages 8169-8177, 2021.
  • 14. Vurat, M, Parmaksız, M., “Mechanical Evaluation of 3D Printed Polycaprolactone Scaffolds: Effect of Molecular Weight”, International Journal of 3D Printing Technologies and Digital Industry, Vol. 5, Issue 2, Pages 251-258, 2021.
  • 15. Agarwal, P.P., Dadmode, T.S., Kadav, M.R., Ogale, A.P., Mangave, P.P., “Experimental Analysis of Mechanical properties of PETG Material 3D Printed Material by Using Fused Deposition Modelling Technique”, Mechanical and Mechanics Engineering, Vol. 6, Issue 1, Pages 20-27, 2020.
  • 16. Özsoy, K., Erçetin, A., Çevik, Z.A., “Comparison of Mechanical Properties of PLA and ABS Based Structures Produced by Fused Deposition Modelling Additive Manufacturing”, European Journal of Science and Technology, Vol. 27, Pages 802-809, 2021.
  • 17. Pant, M., Singari, R.M., Arora, P.K., Moona, G., Kumar, H., “Wear assessment of 3–D printed parts of PLA (polylactic acid) using Taguchi design and Artificial Neural Network (ANN) technique”, Materials Research Express, Vol. 7, Issue 11, Pages 1-15, 2020. 18. Karabeyoğlu, S.S., Ergene, B., Bolat, Ç., “An Experimental Study on Wear Performance of Electrolytic Multilayer Cu-Ni-Cr Coated ABS Under Different Test Forces”, El-Cezeri Journal of Science and Engineering, Vol. 8, Issue 2, Pages 666-674, 2021.
  • 19. Hodonou, C., Balazinski, M., Brochu, M. and Mascle, C., “Material-design-process selection methodology for aircraft structural components: application to additive vs. subtractive manufacturing processes”, The International Journal of Advanced Manufacturing Technology, Vol. 103, Issue 1/4, Pages 1509-1517, 2019.
  • 20. Atlıhan, G., Ergene, B., “Vibration analysis of layered composite beam with variable section in terms of delamination and orientation angle in analytical and numerical methods”, Acta Physica Polonica A, Vol. 134, Issue 1, Pages 13-17, 2018.
  • 21. Raffic, N.M., Babu, K.G., Kannan, M.M., Mani, G.A., Krishnan, R.N., “Effect of FDM process parameters on vibration properties of PET-G and ABS plastics”, International Journal on Mechanical and Production Engineering, Vol. 3, Issue 1, Pages 28-38, 2017.
  • 22. Yadav, P.K., Abhishek, Singh, K., Bhaskar, J., “Effect of infill percentage on vibration characteristic of 3D Printed structure”, In: Singari R.M., Mathiyazhagan K., Kumar H. (eds) Advances in Manufacturing and Industrial Engineering. Lecture Notes in Mechanical Engineering. Springer, 2021.
  • 23. Kannan, S., Ramamoorthy, M., Sudhagar, E. and Gunji, B., “Mechanical characterization and vibrational analysis of 3D printed PETG and PETG reinforced with short carbon fiber”, AIP Conference Proceedings, Vol. 2270, Pages 030004, 2020.
  • 24. Yalçın, B., Ergene, B., Karakılınç, U., “Modal and stress analysis of cellular structures produced with additive manufacturing by finite element analysis (FEA)”, Academic Perspective Procedia, Vol. 1, Issue 1, Pages 263-272, 2018.
  • 25. Atlıhan, G., Ovalı, İ., Eren, A., “Eklemeli imalat yöntemiyle üretilmiş balpetekli yapıların titreşim davranışlarının nümerik ve deneysel olarak incelenmesi”, Uluslararası 3B Yazıcı Teknolojileri ve Dijital Endüstri, Cilt 5, Sayı 2, Sayfa 98-108, 2021.
  • 26. Ergene, B., Yalçın, B., “A finite element study on modal analysis of lightweight pipes”, Sigma Journal of Engineering and Natural Sciences, Vol. 39, Issue 3, Pages 268-278, 2021. 27. Parpala, R.C., Popescu, D., Pupaza, C., “Infill parameters influence over the natural frequencies of ABS specimens obtained by extrusion-based 3D printing”, Rapid Prototyping Journal, Vol. 27, Issue 6, Pages 1273-1285, 2021.
  • 28. Dolzyk, G., Jung, S., “Tensile and Fatigue Analysis of 3D-Printed Polyethylene Terephthalate Glycol”, Journal of Failure Analysis and Prevention, Vol. 19, Pages 511-518, 2019.
  • 29. Durgashyam, K., Reddy, M.I., Balakrishna, A., Satyanarayana, K., “Experimental investigation on mechanical properties of PETG materialprocessed by fused deposition modeling method”, Materialstoday:Proceedings, Vol. 18, Issue 6, Pages 2052-2059, 2019.
  • 30. Budapest University of Technology and Economics, “Shell 181 Element Description”, https://www.mm.bme.hu/~gyebro/files/ans_help_v182/ans_elem/Hlp_E_SHELL181.html, December 1, 2021.
There are 28 citations in total.

Details

Primary Language Turkish
Subjects Mechanical Engineering
Journal Section Research Article
Authors

Berkay Ergene 0000-0001-6145-1970

Gökmen Atlıhan 0000-0002-3476-686X

Ahmet Pınar 0000-0002-0721-6723

Publication Date April 30, 2022
Submission Date December 8, 2021
Published in Issue Year 2022 Volume: 6 Issue: 1

Cite

APA Ergene, B., Atlıhan, G., & Pınar, A. (2022). INVESTIGATION OF THE EFFECT OF TAPER ANGLE AND BOUNDARY CONDITION ON NATURAL FREQUENCY OF THE 3D PRINTED PET-G BEAMS. International Journal of 3D Printing Technologies and Digital Industry, 6(1), 31-39. https://doi.org/10.46519/ij3dptdi.1034127
AMA Ergene B, Atlıhan G, Pınar A. INVESTIGATION OF THE EFFECT OF TAPER ANGLE AND BOUNDARY CONDITION ON NATURAL FREQUENCY OF THE 3D PRINTED PET-G BEAMS. IJ3DPTDI. April 2022;6(1):31-39. doi:10.46519/ij3dptdi.1034127
Chicago Ergene, Berkay, Gökmen Atlıhan, and Ahmet Pınar. “INVESTIGATION OF THE EFFECT OF TAPER ANGLE AND BOUNDARY CONDITION ON NATURAL FREQUENCY OF THE 3D PRINTED PET-G BEAMS”. International Journal of 3D Printing Technologies and Digital Industry 6, no. 1 (April 2022): 31-39. https://doi.org/10.46519/ij3dptdi.1034127.
EndNote Ergene B, Atlıhan G, Pınar A (April 1, 2022) INVESTIGATION OF THE EFFECT OF TAPER ANGLE AND BOUNDARY CONDITION ON NATURAL FREQUENCY OF THE 3D PRINTED PET-G BEAMS. International Journal of 3D Printing Technologies and Digital Industry 6 1 31–39.
IEEE B. Ergene, G. Atlıhan, and A. Pınar, “INVESTIGATION OF THE EFFECT OF TAPER ANGLE AND BOUNDARY CONDITION ON NATURAL FREQUENCY OF THE 3D PRINTED PET-G BEAMS”, IJ3DPTDI, vol. 6, no. 1, pp. 31–39, 2022, doi: 10.46519/ij3dptdi.1034127.
ISNAD Ergene, Berkay et al. “INVESTIGATION OF THE EFFECT OF TAPER ANGLE AND BOUNDARY CONDITION ON NATURAL FREQUENCY OF THE 3D PRINTED PET-G BEAMS”. International Journal of 3D Printing Technologies and Digital Industry 6/1 (April 2022), 31-39. https://doi.org/10.46519/ij3dptdi.1034127.
JAMA Ergene B, Atlıhan G, Pınar A. INVESTIGATION OF THE EFFECT OF TAPER ANGLE AND BOUNDARY CONDITION ON NATURAL FREQUENCY OF THE 3D PRINTED PET-G BEAMS. IJ3DPTDI. 2022;6:31–39.
MLA Ergene, Berkay et al. “INVESTIGATION OF THE EFFECT OF TAPER ANGLE AND BOUNDARY CONDITION ON NATURAL FREQUENCY OF THE 3D PRINTED PET-G BEAMS”. International Journal of 3D Printing Technologies and Digital Industry, vol. 6, no. 1, 2022, pp. 31-39, doi:10.46519/ij3dptdi.1034127.
Vancouver Ergene B, Atlıhan G, Pınar A. INVESTIGATION OF THE EFFECT OF TAPER ANGLE AND BOUNDARY CONDITION ON NATURAL FREQUENCY OF THE 3D PRINTED PET-G BEAMS. IJ3DPTDI. 2022;6(1):31-9.

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Simulation of Fused Deposition Modeling of Glass Fiber Reinforced ABS Impact Samples: The Effect of Fiber Ratio, Infill Rate, and Infill Pattern on Warpage and Residual Stresses
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