Research Article
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Numerical Determination of the Rate of Solidification in Centrifugal Casting

Year 2020, Volume: 4 Issue: 3, 135 - 138, 28.09.2020

Abstract

In centrifugal casting, it is very difficult to determine the temperature distribution and solidification rate by experimental techniques. Sequel to this, accurate data on solidification rate during centrifugal casting of different materials is not available. Therefore, the need to determine numerically the solidification rate in centrifugal casting. The Finite Element Method was used to discretize and analyze the solidification thickness. The result obtained shows that at time t=0, the thickness was 0 cm since none of the liquid metal solidifies at the time of pouring the molten metal into the mold. At about 10 sec from when the molten metal was poured into the mold, the solidified thickness of the cast was about 0.5 cm. At about 68 sec from when the molten metal was poured into the mold, molten metal was completely solidified. The total solidification time obtained in this research is 68 secs. This is still within the limit of foundry practice which is between 60 secs to 120 secs. This shows that the result obtained from this research is in agreement with the result obtained from finite difference method.

Supporting Institution

University of Benin

Project Number

Nil

Thanks

Prof. J. A. Akpobi, Department of Production Engineering, University of Benin

References

  • A.O.A. Ibhadode, Introduction to Manufacturing Technology, TETFUND Edition, Ambik publishers, Benin City, Nigeria, 2014.
  • Kamlesh, Ph.D. Thesis, BVM Engineering College, Gujarat, India, p. 35, 2001.
  • Madhusudhan, S. Narendranath, G.C. Mohan Kumar, “Experimental Study on Cooling Rate of Centrifugal Casting Based on Grain Size” International Journal of Scientific & Engineering Research, Vol. 3, No. 1, pp. 1-3, 2012.
  • K.C. Bala, R.H. Khan, M.S. Abolarin, O.K. Abubakre, “Investigation on the rate of solidification and mold heating in the casting of commercially pure aluminium in permanent molds of varying thickness”, IOSR Journal of Mechanical and Civil Engineering, 6(1), p. 33-37.
  • K.C. Bala, R.H. Khan, “Rate of solidification of aluminium casting in varying wall thickness of cylindrical metallic molds”. Leonardo Journal of Sciences, vol. 25, pp. 19-30, 2014.
  • Y. Ebisu. “Computer simulation on Macrostructure in Centrifugal Castings”, AFS Transactions, pp 643-655, 1977
  • R.D. Phelke, M.J. Kirt, R.E. Marrone, D.J. Cook, “Numerical Simulation of Casting Solidification”, AFS, Illinois, pp. 1-7, 1974.
  • E. Panda, D. Mazumdar, S.P. Mehrotra, “Mathematical modeling of particle segregation during centrifugal casting of metal matrix composites”, Metall. Mater. Trans. A, vol. 37A, pp. 1675–1687, 2006.
Year 2020, Volume: 4 Issue: 3, 135 - 138, 28.09.2020

Abstract

Project Number

Nil

References

  • A.O.A. Ibhadode, Introduction to Manufacturing Technology, TETFUND Edition, Ambik publishers, Benin City, Nigeria, 2014.
  • Kamlesh, Ph.D. Thesis, BVM Engineering College, Gujarat, India, p. 35, 2001.
  • Madhusudhan, S. Narendranath, G.C. Mohan Kumar, “Experimental Study on Cooling Rate of Centrifugal Casting Based on Grain Size” International Journal of Scientific & Engineering Research, Vol. 3, No. 1, pp. 1-3, 2012.
  • K.C. Bala, R.H. Khan, M.S. Abolarin, O.K. Abubakre, “Investigation on the rate of solidification and mold heating in the casting of commercially pure aluminium in permanent molds of varying thickness”, IOSR Journal of Mechanical and Civil Engineering, 6(1), p. 33-37.
  • K.C. Bala, R.H. Khan, “Rate of solidification of aluminium casting in varying wall thickness of cylindrical metallic molds”. Leonardo Journal of Sciences, vol. 25, pp. 19-30, 2014.
  • Y. Ebisu. “Computer simulation on Macrostructure in Centrifugal Castings”, AFS Transactions, pp 643-655, 1977
  • R.D. Phelke, M.J. Kirt, R.E. Marrone, D.J. Cook, “Numerical Simulation of Casting Solidification”, AFS, Illinois, pp. 1-7, 1974.
  • E. Panda, D. Mazumdar, S.P. Mehrotra, “Mathematical modeling of particle segregation during centrifugal casting of metal matrix composites”, Metall. Mater. Trans. A, vol. 37A, pp. 1675–1687, 2006.
There are 8 citations in total.

Details

Primary Language English
Subjects Engineering
Journal Section Articles
Authors

İredia Erhunmwun

Project Number Nil
Publication Date September 28, 2020
Published in Issue Year 2020 Volume: 4 Issue: 3

Cite

IEEE İ. Erhunmwun, “Numerical Determination of the Rate of Solidification in Centrifugal Casting”, IJESA, vol. 4, no. 3, pp. 135–138, 2020.

ISSN 2548-1185
e-ISSN 2587-2176
Period: Quarterly
Founded: 2016
Publisher: Nisantasi University
e-mail:ilhcol@gmail.com