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Geometrically and Electrically Optimized Electromagnetic Micro Power Generator

Year 2023, Volume: 7 Issue: 3, 72 - 84, 28.09.2023

Abstract

In this paper, an electromagnetic micro generator is proposed to scavenge low frequency environmental vibrations and convert it into electrical power. The proposed micro generator is composed of cantilever beam, magnet and coil which is connected to a resistance load. Mechanical vibrations bend the beam and force the magnet to oscillate inside coil cross section. This phenomenon induces current in the coil and generates output electrical power. Dimensions and structure of the micro generator is optimized and output power and power density is modified. Consequently, mechanical vibrations could be converted into electrical power. Impact of different parameters such as coil turns, mechanical vibration amplitude, air gap, coil diameter and shape of magnet and coil on output power is studied. Geometrical and electrical optimizations for the proposed power harvester is performed. An innovative configuration for coil and magnet structure is proposed. At a constant special volume, number of coil and magnet composition is varied to find the optimum number of composition. So, the structure of the micro generator for 100 turn coil is optimized. Finally, the optimum design is proposed. The obtained results demonstrate that output power could be increased to 419.98 µW. For validation of the simulation results, a prototype with two types of coils are fabricated; to estimate the practical parameters. The type of utilized magnet is NdFeB grade of N42. The resonant frequency of the beam practically is measured to be 5.61 Hz. Open circuit voltage amplitude for 100 turn and 200 turn coil is measured to be approximately 39.2 mV and 76 mV, respectively. The measured output power is 8.42 µW and 20.91 µW which is delivered to optimal resistance load of 10 Ω and 18 Ω, respectively. The obtained simulation results are approximately confirming the achieved practical results.

References

  • [1] J. Ch. Park, D. H. Bang, and J. Y. Park, Micro-Fabricated Electromagnetic Power Generator to Scavenge Low Ambient Vibration, IEEE transactions on magnetics, Vol. 46, No. 6, June 2010.
  • [2] S. Roundy, P. K. Wright, and J. Rabaey, A study of low level vibrations as a power source for wireless sensor nodes, Comput. Commun., Vol. 26, No. 11, pp. 1131–1144, Jul. 2003.
  • [3] S. P. Beeby, M. J. Tudor, and N. M. White, Energy harvesting vibration sources for microsystems applications, Meas. Sci. Technol., Vol. 17, pp. R175–195, Oct. 2006.
  • [4] R. M. Siddique, Sh. Mahmud, and B. Heyst, A comprehensive review on vibration based micro power generators using electromagnetic and piezoelectric transducer mechanisms, Energy conversion and management, 106, pp. 728–747, 2015.
  • [5] R. Amirtharajah, and A. P. Chandrakasan, Self-powered signal processing using vibration-based power generation, IEEE J. solid-state circuits, Vol. 33, No. 5, pp. 687–695, May 1998.
  • [6] T. Starner, Human powered wearable computing, IBM Syst. J., Vol. 35, No. 3/4, pp. 618–629, 1996.
  • [7] J. Lueke, and W. A. Moussa, MEMS-Based Power Generation Techniques for Implantable Biosensing Applications, Sensors, 11, pp. 1433-1460; doi:10.3390/s110201433, 2011.
  • [8] W. Ma, R. Zhu, L. Rufer, Y. Zohar, M. Wong, An Integrated Floating-Electrode Electric Microgenerator, Journal of Microelectromechanical Systems, Vol. 16, No. 1, 2007.
  • [9] K. Tao, J. Miao, S. W. Lye, X. Hu, Sandwich-structured two-dimensional MEMS electret power generator for low-level ambient vibrational energy harvesting, Sensors and Actuators A, 228, 95–103, 2015.
  • [10] N. Wada, N. Horiuchi, K. Mukougawa, K. Nozaki, M. Nakamura, A. Nagai, T. Okura, K. Yamashita, Electrostatic induction power generator using hydroxyapatite ceramic electrets, Materials Research Bulletin, 74, 50–56, 2016.
  • [11] M. D. Salim, H. Salleh, D. Sh. M. Salim, Simulation and experimental investigation of a wide band PZ MEMS harvester at low frequencies, Microsyst Technol, 18:753–763, DOI 10.1007/s00542-012-1453-9, 2012.
  • [12] A. A. M. Ralib, A. N. Nordin, H. Salleh, R. Othman, Fabrication of aluminium doped zinc oxide piezoelectric thin film on a silicon substrate for piezoelectric MEMS energy harvesters, Microsyst Technol, 18:1761–1769, DOI 10.1007/s00542-012-1550-9, 2012.
  • [13] S. Saadon, O. Sidek, Micro-Electro-Mechanical System (MEMS)-Based Piezoelectric Energy Harvester for Ambient Vibrations, World Conference on Technology, Innovation and Entrepreneurship, Procedia - Social and Behavioral Sciences, 195 2353 – 2362, 2015.
  • [14] M. H. S. Alrashdan, A. A. Hamzah, B. Y. Majlis, Design and optimization of cantilever based piezoelectric micro power generator for cardiac pacemaker, Microsyst Technol, 21:1607–1617, DOI 10.1007/s00542-014-2334-1, 2015.
  • [15] H. Madinei, H. HaddadKhodaparast, S. Adhikari, M. I. Friswell, Design of MEMS piezoelectric harvesters with electrostatically adjustable resonance frequency, Mechanical Systems and Signal Processing, 81 360–374, 2016.
  • [16] P. Podder, P. Constantinou, D. Mallick, and S. Roy, Silicon MEMS bistable electromagnetic vibration energy harvester using double-layer micro-coils, Journal of Physics: Conference Series, 660, 2015.
  • [17] P. Podder, P. Constantinou, D. Mallick, A. Amann, and S. Roy, Magnetic Tuning of Nonlinear MEMS Electromagnetic Vibration Energy Harvester, Journal of Microelectromechanical Systems, 2017.
  • [18] M. Niroomand and H. R. Foroughi, A rotary electromagnetic microgenerator for energy harvesting from human motions, Journal of Applied Research and Technology p.p. 259–267, 2016.
  • [19] X. Shan, R. Song, B. Liu and T. Xie, Novel energy harvesting: A macro fiber composite piezoelectric energy harvester in the water vortex. Ceramics International, S763–S767, 2015.
  • [20] P. D. Mitcheson, T. C. Green, E. M. Yeatman, and A. S. Holmes, Architectures for Vibration-Driven Micropower Generators, Journal of microelectromechanical Systems, Vol. 13, No. 3, June 2004.
  • [21] C. B. Williams, R. C. Woods, and R. B. Yates, Feasibility study of a vibration powered micro-electric generator, in Proc. IEE Colloq. Compact Power Sources (Digest No. 96/107), pp. 7/1–7/3, May 1996.
  • [22] (2023, September 26). Comsol. Retrieved June 28, 2023, from www.comsol.com
  • [23] (2023, September 26). Flux. Altairhyperworks.com/Product/Flux. Retrieved April 6, 2023, from altairhyperworks.com/product/flux
  • [24] C. Shearwood, and R. B. Yates, Development of an electromagnetic microgenerator, Electronics letters, Vol. 33, No. 22, 1997.
  • [25] S. C. L. Yuen, J. M. H. Lee, W. J. Li, and Ph. H. W. Leong, An AA-Sized Vibration- Based Microgenerator for Wireless Sensors, Published by the IEEE computer society, 2007.
  • [26] T. V. Buren, and G. Troster, Design and optimization of a linear vibration-driven electromagnetic micro-power generator, Sensors and Actuators A, 135, pp. 765–775, 2007.
  • [27] S. P. Beeby, M. J. Tudor, R. N. Torah, S. Roberts, T. O’Donnell, and S. Roy, Experimental comparison of macro and micro scale electromagnetic vibration powered generators, Microsyst. Technol., 13, pp. 1647–1653, DOI 10.1007/s00542-006-0374-x, 2007.
  • [28] S. Kulkarni, E. Koukharenko, R. Torah, J. Tudor, S. Beeby, T. O’Donnell, and S. Roy, Design, fabrication and test of integrated micro-scale vibration-based electromagnetic generator, Sensors and Actuators A, 145–146, pp. 336–342, 2008.
  • [29] P. Wang, K. Tanaka, S. Sugiyama, X. Dai, X. Zhao, and J. Liu, A micro electromagnetic low level vibration energy harvester based on MEMS technology, Microsyst. Technol., 15, pp. 941–951, DOI 10.1007/s00542-009-0827-0, 2009.
  • [30] I. Sari, T. Balkan, and H. Külah, An Electromagnetic Micro Power Generator for Low-Frequency Environmental Vibrations Based on the Frequency Upconversion Technique, Journal of microelectromechanical systems, Vol. 19, No. 1, 2010.
  • [31] T. Galchev, H. Kim, and Kh. Najafi, Micro Power Generator for Harvesting Low-Frequency and Nonperiodic Vibrations, Journal of microelectromechanical systems, Vol. 20, No. 4, 2011.
  • [32] A. Rahimi, Ö. Zorlu, A. Muhtaroˇglu, and H. Külah, Fully Self-Powered Electromagnetic Energy Harvesting System with Highly Efficient Dual Rail Output, IEEE Sensors Journal, Vol. 12, No. 6, 2012.
  • [33] Ö. Zorlu, and H. Külah, A MEMS-based energy harvester for generating energy from non-resonant environmental vibrations, Sensors and Actuators A, 202, pp. 124– 134, 2013.
  • [34] A. Munaz, B. Lee, and G. Chung, A study of an electromagnetic energy harvester using multi-pole magnet, Sensors and Actuators A, 201, pp. 134– 140, 2013.
  • [35] H. Liu, Y. Qian, and Ch. Lee, A multi-frequency vibration-based MEMS electromagnetic energy harvesting device, Sensors and Actuators A, 204, pp. 37– 43, 2013.
  • [36] B. L. Ooi, and J. M. Gilbert, Design of wideband vibration-based electromagnetic generator by means of dual-resonator, Sensors and Actuators A, 213, pp. 9–18, 2014.
  • [37] F. Khan, F. Sassani, and B. Stoeber, Nonlinear behaviour of membrane type electromagnetic energy harvester under harmonic and random vibrations, Microsyst. Technol., 20, pp. 1323–1335, DOI 10.1007/s00542-013-1938-1, 2014.
  • [38] T. Sato, and H. Igarashi, A Chaotic Vibration Energy Harvester Using Magnetic Material, Smart Mater. Struct., 2015.
  • [39] A. Kumar, S. S. Balpande, and S. C. Anjankar, Electromagnetic Energy Harvester for Low Frequency Vibrations using MEMS, 7th International conference on communication, computing and virtualization 2016, Procedia Computer Science, 79, pp. 785 – 792, 2016.
  • [40] M. Jagieła, and M. Kulik , Chaotic behavior of new nonlinear electromagnetic microgenerator harvesting energy from mechanical vibrations, International Symposium on Electrical Machines (SME), 2017.
  • [41] K. El-Rayes, S. Gabran, E. Abdel-Rahman, and W. Melek, Variable-flux Biaxial Vibration Energy Harvester, IEEE Sensors Journal, Vol. 18, Issue 8, 2018.
  • [42] F. C. Bolat, S. Basaran, S. Sivrioglu, Piezoelectric and electromagnetic hybrid energy harvesting with low-frequency vibrations of an aerodynamic profile under the air effect, Mechanical Systems and Signal Processing, 2019.
  • [43] L. Dal Bo, P. Gardonio, E. Turco, Analysis and scaling study of vibration energy harvesting with reactive electromagnetic and piezoelectric transducers, Journal of Sound and Vibration, 2020.
  • [44] Z. Li, Y. Liu, P. Yin, Y. Peng, J. Luo, Sh. Xie, H. Pu, Constituting abrupt magnetic flux density change for power density improvement in electromagnetic energy harvesting, International Journal of Mechanical Sciences, 2021.
  • [45] S. Basaran, Hybrid energy harvesting system under the electromagnetic induced vibrations with non-rigid ground connection, Mechanical Systems and Signal Processing, 2022.
  • [46] Y. Wei, H. Jing, H. Deng, Ch. Song, J. Duan, J. Wang, Z. Qu, B. Zhang, A dual-band, polarization-insensitive, wide-angle metasurface array for electromagnetic energy harvesting and wireless power transfer, Results in Physics, 2023.
  • [47] T. Liu, A. Schnabel, Z. Sun, J. Voigt, and Liyi Li, Approximate expressions for the magnetic field created by circular coils inside a closed cylindrical shield of finite thickness and permeability, Journal of Magnetism and Magnetic Materials, 2020.
Year 2023, Volume: 7 Issue: 3, 72 - 84, 28.09.2023

Abstract

References

  • [1] J. Ch. Park, D. H. Bang, and J. Y. Park, Micro-Fabricated Electromagnetic Power Generator to Scavenge Low Ambient Vibration, IEEE transactions on magnetics, Vol. 46, No. 6, June 2010.
  • [2] S. Roundy, P. K. Wright, and J. Rabaey, A study of low level vibrations as a power source for wireless sensor nodes, Comput. Commun., Vol. 26, No. 11, pp. 1131–1144, Jul. 2003.
  • [3] S. P. Beeby, M. J. Tudor, and N. M. White, Energy harvesting vibration sources for microsystems applications, Meas. Sci. Technol., Vol. 17, pp. R175–195, Oct. 2006.
  • [4] R. M. Siddique, Sh. Mahmud, and B. Heyst, A comprehensive review on vibration based micro power generators using electromagnetic and piezoelectric transducer mechanisms, Energy conversion and management, 106, pp. 728–747, 2015.
  • [5] R. Amirtharajah, and A. P. Chandrakasan, Self-powered signal processing using vibration-based power generation, IEEE J. solid-state circuits, Vol. 33, No. 5, pp. 687–695, May 1998.
  • [6] T. Starner, Human powered wearable computing, IBM Syst. J., Vol. 35, No. 3/4, pp. 618–629, 1996.
  • [7] J. Lueke, and W. A. Moussa, MEMS-Based Power Generation Techniques for Implantable Biosensing Applications, Sensors, 11, pp. 1433-1460; doi:10.3390/s110201433, 2011.
  • [8] W. Ma, R. Zhu, L. Rufer, Y. Zohar, M. Wong, An Integrated Floating-Electrode Electric Microgenerator, Journal of Microelectromechanical Systems, Vol. 16, No. 1, 2007.
  • [9] K. Tao, J. Miao, S. W. Lye, X. Hu, Sandwich-structured two-dimensional MEMS electret power generator for low-level ambient vibrational energy harvesting, Sensors and Actuators A, 228, 95–103, 2015.
  • [10] N. Wada, N. Horiuchi, K. Mukougawa, K. Nozaki, M. Nakamura, A. Nagai, T. Okura, K. Yamashita, Electrostatic induction power generator using hydroxyapatite ceramic electrets, Materials Research Bulletin, 74, 50–56, 2016.
  • [11] M. D. Salim, H. Salleh, D. Sh. M. Salim, Simulation and experimental investigation of a wide band PZ MEMS harvester at low frequencies, Microsyst Technol, 18:753–763, DOI 10.1007/s00542-012-1453-9, 2012.
  • [12] A. A. M. Ralib, A. N. Nordin, H. Salleh, R. Othman, Fabrication of aluminium doped zinc oxide piezoelectric thin film on a silicon substrate for piezoelectric MEMS energy harvesters, Microsyst Technol, 18:1761–1769, DOI 10.1007/s00542-012-1550-9, 2012.
  • [13] S. Saadon, O. Sidek, Micro-Electro-Mechanical System (MEMS)-Based Piezoelectric Energy Harvester for Ambient Vibrations, World Conference on Technology, Innovation and Entrepreneurship, Procedia - Social and Behavioral Sciences, 195 2353 – 2362, 2015.
  • [14] M. H. S. Alrashdan, A. A. Hamzah, B. Y. Majlis, Design and optimization of cantilever based piezoelectric micro power generator for cardiac pacemaker, Microsyst Technol, 21:1607–1617, DOI 10.1007/s00542-014-2334-1, 2015.
  • [15] H. Madinei, H. HaddadKhodaparast, S. Adhikari, M. I. Friswell, Design of MEMS piezoelectric harvesters with electrostatically adjustable resonance frequency, Mechanical Systems and Signal Processing, 81 360–374, 2016.
  • [16] P. Podder, P. Constantinou, D. Mallick, and S. Roy, Silicon MEMS bistable electromagnetic vibration energy harvester using double-layer micro-coils, Journal of Physics: Conference Series, 660, 2015.
  • [17] P. Podder, P. Constantinou, D. Mallick, A. Amann, and S. Roy, Magnetic Tuning of Nonlinear MEMS Electromagnetic Vibration Energy Harvester, Journal of Microelectromechanical Systems, 2017.
  • [18] M. Niroomand and H. R. Foroughi, A rotary electromagnetic microgenerator for energy harvesting from human motions, Journal of Applied Research and Technology p.p. 259–267, 2016.
  • [19] X. Shan, R. Song, B. Liu and T. Xie, Novel energy harvesting: A macro fiber composite piezoelectric energy harvester in the water vortex. Ceramics International, S763–S767, 2015.
  • [20] P. D. Mitcheson, T. C. Green, E. M. Yeatman, and A. S. Holmes, Architectures for Vibration-Driven Micropower Generators, Journal of microelectromechanical Systems, Vol. 13, No. 3, June 2004.
  • [21] C. B. Williams, R. C. Woods, and R. B. Yates, Feasibility study of a vibration powered micro-electric generator, in Proc. IEE Colloq. Compact Power Sources (Digest No. 96/107), pp. 7/1–7/3, May 1996.
  • [22] (2023, September 26). Comsol. Retrieved June 28, 2023, from www.comsol.com
  • [23] (2023, September 26). Flux. Altairhyperworks.com/Product/Flux. Retrieved April 6, 2023, from altairhyperworks.com/product/flux
  • [24] C. Shearwood, and R. B. Yates, Development of an electromagnetic microgenerator, Electronics letters, Vol. 33, No. 22, 1997.
  • [25] S. C. L. Yuen, J. M. H. Lee, W. J. Li, and Ph. H. W. Leong, An AA-Sized Vibration- Based Microgenerator for Wireless Sensors, Published by the IEEE computer society, 2007.
  • [26] T. V. Buren, and G. Troster, Design and optimization of a linear vibration-driven electromagnetic micro-power generator, Sensors and Actuators A, 135, pp. 765–775, 2007.
  • [27] S. P. Beeby, M. J. Tudor, R. N. Torah, S. Roberts, T. O’Donnell, and S. Roy, Experimental comparison of macro and micro scale electromagnetic vibration powered generators, Microsyst. Technol., 13, pp. 1647–1653, DOI 10.1007/s00542-006-0374-x, 2007.
  • [28] S. Kulkarni, E. Koukharenko, R. Torah, J. Tudor, S. Beeby, T. O’Donnell, and S. Roy, Design, fabrication and test of integrated micro-scale vibration-based electromagnetic generator, Sensors and Actuators A, 145–146, pp. 336–342, 2008.
  • [29] P. Wang, K. Tanaka, S. Sugiyama, X. Dai, X. Zhao, and J. Liu, A micro electromagnetic low level vibration energy harvester based on MEMS technology, Microsyst. Technol., 15, pp. 941–951, DOI 10.1007/s00542-009-0827-0, 2009.
  • [30] I. Sari, T. Balkan, and H. Külah, An Electromagnetic Micro Power Generator for Low-Frequency Environmental Vibrations Based on the Frequency Upconversion Technique, Journal of microelectromechanical systems, Vol. 19, No. 1, 2010.
  • [31] T. Galchev, H. Kim, and Kh. Najafi, Micro Power Generator for Harvesting Low-Frequency and Nonperiodic Vibrations, Journal of microelectromechanical systems, Vol. 20, No. 4, 2011.
  • [32] A. Rahimi, Ö. Zorlu, A. Muhtaroˇglu, and H. Külah, Fully Self-Powered Electromagnetic Energy Harvesting System with Highly Efficient Dual Rail Output, IEEE Sensors Journal, Vol. 12, No. 6, 2012.
  • [33] Ö. Zorlu, and H. Külah, A MEMS-based energy harvester for generating energy from non-resonant environmental vibrations, Sensors and Actuators A, 202, pp. 124– 134, 2013.
  • [34] A. Munaz, B. Lee, and G. Chung, A study of an electromagnetic energy harvester using multi-pole magnet, Sensors and Actuators A, 201, pp. 134– 140, 2013.
  • [35] H. Liu, Y. Qian, and Ch. Lee, A multi-frequency vibration-based MEMS electromagnetic energy harvesting device, Sensors and Actuators A, 204, pp. 37– 43, 2013.
  • [36] B. L. Ooi, and J. M. Gilbert, Design of wideband vibration-based electromagnetic generator by means of dual-resonator, Sensors and Actuators A, 213, pp. 9–18, 2014.
  • [37] F. Khan, F. Sassani, and B. Stoeber, Nonlinear behaviour of membrane type electromagnetic energy harvester under harmonic and random vibrations, Microsyst. Technol., 20, pp. 1323–1335, DOI 10.1007/s00542-013-1938-1, 2014.
  • [38] T. Sato, and H. Igarashi, A Chaotic Vibration Energy Harvester Using Magnetic Material, Smart Mater. Struct., 2015.
  • [39] A. Kumar, S. S. Balpande, and S. C. Anjankar, Electromagnetic Energy Harvester for Low Frequency Vibrations using MEMS, 7th International conference on communication, computing and virtualization 2016, Procedia Computer Science, 79, pp. 785 – 792, 2016.
  • [40] M. Jagieła, and M. Kulik , Chaotic behavior of new nonlinear electromagnetic microgenerator harvesting energy from mechanical vibrations, International Symposium on Electrical Machines (SME), 2017.
  • [41] K. El-Rayes, S. Gabran, E. Abdel-Rahman, and W. Melek, Variable-flux Biaxial Vibration Energy Harvester, IEEE Sensors Journal, Vol. 18, Issue 8, 2018.
  • [42] F. C. Bolat, S. Basaran, S. Sivrioglu, Piezoelectric and electromagnetic hybrid energy harvesting with low-frequency vibrations of an aerodynamic profile under the air effect, Mechanical Systems and Signal Processing, 2019.
  • [43] L. Dal Bo, P. Gardonio, E. Turco, Analysis and scaling study of vibration energy harvesting with reactive electromagnetic and piezoelectric transducers, Journal of Sound and Vibration, 2020.
  • [44] Z. Li, Y. Liu, P. Yin, Y. Peng, J. Luo, Sh. Xie, H. Pu, Constituting abrupt magnetic flux density change for power density improvement in electromagnetic energy harvesting, International Journal of Mechanical Sciences, 2021.
  • [45] S. Basaran, Hybrid energy harvesting system under the electromagnetic induced vibrations with non-rigid ground connection, Mechanical Systems and Signal Processing, 2022.
  • [46] Y. Wei, H. Jing, H. Deng, Ch. Song, J. Duan, J. Wang, Z. Qu, B. Zhang, A dual-band, polarization-insensitive, wide-angle metasurface array for electromagnetic energy harvesting and wireless power transfer, Results in Physics, 2023.
  • [47] T. Liu, A. Schnabel, Z. Sun, J. Voigt, and Liyi Li, Approximate expressions for the magnetic field created by circular coils inside a closed cylindrical shield of finite thickness and permeability, Journal of Magnetism and Magnetic Materials, 2020.
There are 47 citations in total.

Details

Primary Language English
Subjects Artificial Intelligence (Other)
Journal Section Articles
Authors

Mohammad Bagher Bannae Sharifian 0000-0002-5381-0678

Manouchehr Bahramı 0000-0001-9971-6196

Mohammad Reza Balazadeh Bahar 0000-0001-9971-6196

Publication Date September 28, 2023
Published in Issue Year 2023 Volume: 7 Issue: 3

Cite

IEEE M. B. Bannae Sharifian, M. Bahramı, and M. R. Balazadeh Bahar, “Geometrically and Electrically Optimized Electromagnetic Micro Power Generator”, IJESA, vol. 7, no. 3, pp. 72–84, 2023.

ISSN 2548-1185
e-ISSN 2587-2176
Period: Quarterly
Founded: 2016
Publisher: Nisantasi University
e-mail:ilhcol@gmail.com