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JUST IN TIME MANAGEMENT STRATEGY AND LEAN MANUFACTURING

Year 2016, ICAFR 16 Özel Sayısı, 72 - 85, 01.10.2016

Abstract

Lean Manufacturing System aims for the continuous development and removing unnecessary expenses. The purpose is to deliver value which starts with raw material to final customers without interruption throughout value creating process. Just-in-Time means making “only what is needed, when it is needed, and in the amount needed.” JIT inventory management system, is a production model in which items are created to meet demand, not created in surplus or in advance of need. The purpose of JIT is to avoid the waste associated with overproduction, waiting and excess inventory. In this study, lean manufacturing and JIT inventory management, I confirmed that strength of these two management systems. implementation which correlates with business results for both lean and JIT programs. My results indicate that lean and JIT management programs lead to improved business results.

References

  • Allada, V., & Srinivasaraghavan, J. (2006). Application of mahalanobis distance as a lean assessment metric.” International Journal of Advanced Manufacturing Technology, 29: 1159-1168.
  • Avella, L., Fernandez, E., Vazquez, C.J. (2001). Analysis of manufacturing strategy as an explanatory factor of competitiveness in the large Spanish industrial firm. International Journal of Production Economics, Vol. 72, No.2, s: 139-157.
  • Canel, C., Rosen, D. ve Anderson, E. A. (2000). Just-In-Time is not just for manufacturing: a service perspective. Industrial Management & Data Systems, 100(2):51-60.
  • Chhikara, Jitendra. (1995). JIT savings - myth or reality?” Business Horizons, May-June, 1995.
  • Chong, H., White, R. E. ve Prybutok, V. (2001). Relationship among organizational support, JIT implementation and performance. Industrial Management & Data Systems, 101(6):273-280.
  • Christensen, L. (1996). JIT sensitive distribution – cutting waste and serving the customer. Logistics Information Management, 9(2):7-9.
  • Devaraj, S., Hollingworth, D.G. & Schroeder, R.G. (2004). Genetic manufacturing strategies and plant performance. Journal of Operations Management, Vol. 22, No. 3, s: 313-333.
  • Dixon, Lance. (1997). (JIT II): Creating the ultimate customer / supplier partnership. JIT II Education & Research Center, Framingham, MA.
  • Dong, Y., Carter, C.R. ve Dresner, M.E. (2001). Jit purchasing and performance: an exploratory analysis of buyer and supplier perspectives. Journal of Operations Management, 19:471-483.
  • Dröge, C. & R. Germain (1998). The inventory effect due to just-in-time: does it hold under different contextual, environmental, and organizational conditions? Journal of Business Logistics, 19 (2), 53-71.
  • Duclos, L. K., Siha, S. M. ve Lummus, R. R. (1995). JIT in services: a review of current practices and future directions for research. International Journal of Service Industry Management, 6(5):36-52.
  • Fazel, F. (1997). A comparative analysis of inventory costs of JIT and EOQ purchasing. International Journal of Physical Distribution & Logistics Management, 27(8):496-504.
  • Germain, R. and Droge, C. (1998). The context, organizational design, and performance of jit buying versus non-jit buying firms. International Journal of Purchasing and Materials Management, Vol. 34, Issue 1, p. 12.
  • Emiroğlu, A. (2012a). Yalın üretim ve otomotiv sektöründe uygulama önerileri. ÜAS12, 12. Üretim Araştırmaları Sempozyumu Bildiriler Kitabı, 985-995.
  • Emiroğlu, A. (2012b). Otomotiv endüstrisinde tedarikçilerin stratejik öncelikleri ve yalın üretim uygulamaları. OTEKON 2012, 6. Otomotiv Teknolojileri Kongresi Kongre Kitabı, 202.
  • Emiroğlu, A. (2013). Yalın üretim uygulamasında yönetimin değişimi için bir yapı. ÜAS13, 13. Üretim Araştırmaları Sempozyumu Bildiriler Kitabı, 119-127.
  • Emiroğlu, A. (2014a). Yalın ve yeşil üretimler için benzer ve paralel modeller. Leges Fikri ve Sınai Haklar Dergisi, Ocak-Nisan 2014, 1(1): 1-15.
  • Emiroğlu, A. (2014b). Yalın üretim, tam zamanında üretim ve hücresel üretimin organizasyon ve insan boyutu. Leges Sosyal Bilimler Dergisi, Ocak-Nisan 2014, 1(1): 263-287.
  • Emiroğlu, A. (2015). Strategy, operations strategy and lean manufacturing. The Journal of Academic Social Science Studies, International Journal of Social Science, Number: 37, p. 409-419, Autumn I 2015.
  • Fahey, Jonathon. (2004). Just in time meets just right (Toyota Manufacturing Schedule). Forbes, July 5, 2004. vol. 173, i 14, p. 66.
  • Greenberg, David. (2002). Just-in-time inventory system proves vulnerable to labor strife. Los Angeles Business Journal, October 7, 2002
  • Johnson, Cory. (2001). Just in time - industry trend or event? The Industry Standard, February 26, 2001.
  • Ketokivi, M.A. & Schroeder, R.G. (2004). Strategic, structural contingency and institutional explanations in the adoption of innovative manufacturing practices. Journal of Operations Management, Vol. 22, No. 1, s: 63-89.
  • Laosirihongthong, T., Tan KC., Kannan, VR. (2010). The impact of market focus on operations practices. Int. J. Prod. Res. 48(20):5943-5961.
  • Lewis, M.W. & Boyer, K.K. (2002). Factors impacting AMT implementation: An integrative and controlled study. Journal of Engineering and Technology Management, Vol. 6, No. 1, s: 78-127.
  • Pragman, Claudia. (1996). “Jit II: a purchasing concept for reducing lead times in time- based competition. (Just-In-Time Management). Business Horizons, July-August 1996.
  • Srinidhi, B., Tayi, G. K. (2004). Just in time or just in case? An explanatory model with informational and incentive effects. Journal of Manufacturing Technology Management, 15(7):567-574.
  • Songini, Mark L. (2000). Just in time manufacturing. Computerworld, Nov 20, 2000.
  • UPS. (2003). UPS Corporate Sustainability Report 2003 Report.
  • Van Horne, James C.; John M. Wachowicz. (2000). Fundamentals of financial management and PH finance center. (11 th Edition), Prentice Hall, Lincoln, NE.
  • White, R. E., Pearson, J. N. (2001). JIT, system integration and customer service. International Journal of Physical Distribution & Logistics Management, 31(5):313-333.
  • Wisner, J., Leong, G., Tan, K. (2014). Principles of supply chain management: a balanced approach. Cengage Learning, Boston, MA.
  • Womark, JP. (2006). A measure of lean production. Manufacturing Engineering, Volume 85, Issue 4, p. 6-7.

YALIN ÜRETİM VE TAM ZAMANLI ENVANTER YÖNETİM STRATEJİSİ

Year 2016, ICAFR 16 Özel Sayısı, 72 - 85, 01.10.2016

Abstract

Yalın üretim sistemi, sürekli gelişmeyi ve israfı ortadan kaldırmayı hedeflemektedir. Amacı; değerin ilk hammaddeden başlayarak, değer yaratma süreci boyunca hiç kesintisiz nihai müşteriye ulaştırılmasıdır. Tam Zamanlı Üretimin anlamı; “sadece neye, ne zaman ve ne miktarda ihtiyaç olduğunu” belirlemektir. TZÜ envanter yönetim sistemi, ögelerinin bir artı değer veya bir gereksinim yaratmayıp talep yarattığı bir üretim modelidir. TZÜ’in amacı; aşırı üretim, aşırı envanter ve beklemeler gibi israflardan kaçınmaktır Bu çalışmada, yalın üretim ve tam zamanlı yönetim sisteminin gücü belirlenmiştir. Sonuçlar yalın ve tam zamanlı üretim sistemlerinin, gelişmiş işletme sonuçlarına neden olduğunu göstermiştir

References

  • Allada, V., & Srinivasaraghavan, J. (2006). Application of mahalanobis distance as a lean assessment metric.” International Journal of Advanced Manufacturing Technology, 29: 1159-1168.
  • Avella, L., Fernandez, E., Vazquez, C.J. (2001). Analysis of manufacturing strategy as an explanatory factor of competitiveness in the large Spanish industrial firm. International Journal of Production Economics, Vol. 72, No.2, s: 139-157.
  • Canel, C., Rosen, D. ve Anderson, E. A. (2000). Just-In-Time is not just for manufacturing: a service perspective. Industrial Management & Data Systems, 100(2):51-60.
  • Chhikara, Jitendra. (1995). JIT savings - myth or reality?” Business Horizons, May-June, 1995.
  • Chong, H., White, R. E. ve Prybutok, V. (2001). Relationship among organizational support, JIT implementation and performance. Industrial Management & Data Systems, 101(6):273-280.
  • Christensen, L. (1996). JIT sensitive distribution – cutting waste and serving the customer. Logistics Information Management, 9(2):7-9.
  • Devaraj, S., Hollingworth, D.G. & Schroeder, R.G. (2004). Genetic manufacturing strategies and plant performance. Journal of Operations Management, Vol. 22, No. 3, s: 313-333.
  • Dixon, Lance. (1997). (JIT II): Creating the ultimate customer / supplier partnership. JIT II Education & Research Center, Framingham, MA.
  • Dong, Y., Carter, C.R. ve Dresner, M.E. (2001). Jit purchasing and performance: an exploratory analysis of buyer and supplier perspectives. Journal of Operations Management, 19:471-483.
  • Dröge, C. & R. Germain (1998). The inventory effect due to just-in-time: does it hold under different contextual, environmental, and organizational conditions? Journal of Business Logistics, 19 (2), 53-71.
  • Duclos, L. K., Siha, S. M. ve Lummus, R. R. (1995). JIT in services: a review of current practices and future directions for research. International Journal of Service Industry Management, 6(5):36-52.
  • Fazel, F. (1997). A comparative analysis of inventory costs of JIT and EOQ purchasing. International Journal of Physical Distribution & Logistics Management, 27(8):496-504.
  • Germain, R. and Droge, C. (1998). The context, organizational design, and performance of jit buying versus non-jit buying firms. International Journal of Purchasing and Materials Management, Vol. 34, Issue 1, p. 12.
  • Emiroğlu, A. (2012a). Yalın üretim ve otomotiv sektöründe uygulama önerileri. ÜAS12, 12. Üretim Araştırmaları Sempozyumu Bildiriler Kitabı, 985-995.
  • Emiroğlu, A. (2012b). Otomotiv endüstrisinde tedarikçilerin stratejik öncelikleri ve yalın üretim uygulamaları. OTEKON 2012, 6. Otomotiv Teknolojileri Kongresi Kongre Kitabı, 202.
  • Emiroğlu, A. (2013). Yalın üretim uygulamasında yönetimin değişimi için bir yapı. ÜAS13, 13. Üretim Araştırmaları Sempozyumu Bildiriler Kitabı, 119-127.
  • Emiroğlu, A. (2014a). Yalın ve yeşil üretimler için benzer ve paralel modeller. Leges Fikri ve Sınai Haklar Dergisi, Ocak-Nisan 2014, 1(1): 1-15.
  • Emiroğlu, A. (2014b). Yalın üretim, tam zamanında üretim ve hücresel üretimin organizasyon ve insan boyutu. Leges Sosyal Bilimler Dergisi, Ocak-Nisan 2014, 1(1): 263-287.
  • Emiroğlu, A. (2015). Strategy, operations strategy and lean manufacturing. The Journal of Academic Social Science Studies, International Journal of Social Science, Number: 37, p. 409-419, Autumn I 2015.
  • Fahey, Jonathon. (2004). Just in time meets just right (Toyota Manufacturing Schedule). Forbes, July 5, 2004. vol. 173, i 14, p. 66.
  • Greenberg, David. (2002). Just-in-time inventory system proves vulnerable to labor strife. Los Angeles Business Journal, October 7, 2002
  • Johnson, Cory. (2001). Just in time - industry trend or event? The Industry Standard, February 26, 2001.
  • Ketokivi, M.A. & Schroeder, R.G. (2004). Strategic, structural contingency and institutional explanations in the adoption of innovative manufacturing practices. Journal of Operations Management, Vol. 22, No. 1, s: 63-89.
  • Laosirihongthong, T., Tan KC., Kannan, VR. (2010). The impact of market focus on operations practices. Int. J. Prod. Res. 48(20):5943-5961.
  • Lewis, M.W. & Boyer, K.K. (2002). Factors impacting AMT implementation: An integrative and controlled study. Journal of Engineering and Technology Management, Vol. 6, No. 1, s: 78-127.
  • Pragman, Claudia. (1996). “Jit II: a purchasing concept for reducing lead times in time- based competition. (Just-In-Time Management). Business Horizons, July-August 1996.
  • Srinidhi, B., Tayi, G. K. (2004). Just in time or just in case? An explanatory model with informational and incentive effects. Journal of Manufacturing Technology Management, 15(7):567-574.
  • Songini, Mark L. (2000). Just in time manufacturing. Computerworld, Nov 20, 2000.
  • UPS. (2003). UPS Corporate Sustainability Report 2003 Report.
  • Van Horne, James C.; John M. Wachowicz. (2000). Fundamentals of financial management and PH finance center. (11 th Edition), Prentice Hall, Lincoln, NE.
  • White, R. E., Pearson, J. N. (2001). JIT, system integration and customer service. International Journal of Physical Distribution & Logistics Management, 31(5):313-333.
  • Wisner, J., Leong, G., Tan, K. (2014). Principles of supply chain management: a balanced approach. Cengage Learning, Boston, MA.
  • Womark, JP. (2006). A measure of lean production. Manufacturing Engineering, Volume 85, Issue 4, p. 6-7.
There are 33 citations in total.

Details

Primary Language Turkish
Journal Section Research Article
Authors

Akif Emiroğlu This is me

Publication Date October 1, 2016
Published in Issue Year 2016 ICAFR 16 Özel Sayısı

Cite

APA Emiroğlu, A. (2016). YALIN ÜRETİM VE TAM ZAMANLI ENVANTER YÖNETİM STRATEJİSİ. Uluslararası Yönetim İktisat Ve İşletme Dergisi, 12(12), 72-85.