Research Article
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Investigation of Chip Breaker and Its Effect in Turning Operations

Year 2020, Volume: 1 Issue: 1, 29 - 37, 30.03.2020

Abstract

Chip breaker has significant role in machining process. Chip breaker and chip control in general, have long been known in continual form operations such as turning. In general machining process, chips are used to cut chips forms. Control of continuous chips in machining operation is a very significant issue to carry out productivity and operator safety. Also in particular, efficient chip control is essential for a CNC machine or automatic production system because any failure in chip control can cause the lowering in productivity. Therefore, a grooved chip breaker has been widely used for obtaining reliable discontinuous chips. In general, in order to develop a new cutting insert with a chip breaker, extensive time, research, and expense are required because several processes such as forming, sintering, grinding, and coating of products as well as different evaluation tests are necessary. A well-known method to control the chip size is utilization of chip breaker. Though, chips of highly of soft materials such as low carbon steel or thin chips created in finishing forms may not be cut simply with conventional chip breakers. Recently improvements in cutting tool technology have resulted in large number of variable chip breaker configurations. However, in most applications chip-groove design which is primary effective role, is being used try and see methodology. Special tool tips were developed and applied for chip control.

References

  • [1] Jawahir, I.S. & Fang, X.D. (1995). A Knowledge-Based Approach for Designing Effective Grooved Chip Breakers - 2D and 3D Chip Flow, Chip Curl and Chip Breaking. Int J Adv Manuf Technol., 10, 225–239.
  • [2] Lotfi, M., Farid A,. Soleimanimehr, H., (2015). The effect of chip breaker geometry on chip shape, bending moment, and cutting force: FE analysis and experimental study. Int J Adv Manuf Technol., 78, 917–925.
  • [3] Shamoto, E., Aoki, T., Sencer, B., Suzuki, N., Hino, R., Koide, T. (2011). Control of chip flow with guide grooves for continuous chip disposal and chip-pulling turning. CIRP Annals, 60(1), 125-128.
  • [4] Aoki, T., Sencer, B., Shamoto, E., Suzuki, N., Koide, T. (2016). Development of a high-performance chip-guiding turning process—tool design and chip flow control. Int J Adv Manuf Technol 85, 791–805.
  • [5] Güllü, A., Şener, K. (2008). Dynamic Chip Breaker Design for Inconel 718 Using Positive Angle Tool Holder. Materials and Manufacturing Processes, 23(8), 852-857.
  • [6] Choi, J., Lee, S. (2001). Efficient Chip Breaker Design by Predicting the Chip Breaking Performance, Int J Adv Manuf Technol 17, 489–497.
  • [7] Pavani, P.N.L., Prasad, C.L.V.R.S.V., Ramji, K. (2017). Experimental Study & Optimization of Machining Parameters in Turning of AISI 1040 Steel with Micro-grooved WC Cutting Tools. Engineering Journal, 21(4), 155-169.
  • [8] Kim, H.G., Sim, J.H., Kweon, H.J. (2009). Performance evaluation of chip breaker utilizing neural network. Journal of Materials Processing Technology, 209(2), 647-656.
  • [9] D’Acunto, A., Coz, G.L., Moufki, A., Dudzinski, D. (2017). Effect of cutting edge geometry on chip flow direction – analytical modelling and experimental validation. Procedia CIRP, 58, 353-357. [10] Chen, D. C., You, C. S., Kao, S. H. (2016). Finite element analysis of chip breaker geometry in turning process, Advances in Mechanical Engineering 8(7), 1-10.
  • [11] Dautzenberg, J.H., Jaspers, S.P.F.C., Taminiau, D.A. (1999). The Workpiece Material in Machining. Int J Adv Manuf Technol 15, 383–386.
  • [12] Gurbuz, H. Kurt, A., Çiftçi, İ., Şeker, U. (2011). The Influence of Chip Breaker Geometry on Tool Stresses in Turning. Strojniski Vestnik, 57(2), 91-99. [13] Siqueira, B., Freitas, S.A., Pereira, R.B.D., Lauro, C.H.L., Brandao, L.C. (2019). Influence of chip breaker and helix angle on cutting efforts in the internal threading process. Int J Adv Manuf Technol 102, 1537–1546.
  • [14] Nath, C., Kurfess, T. (2016). Obstruction-Type Chip Breakers for Controllable Chips and Improved Cooling/Lubrication during Drilling – A Feasibility Study. Procedia Manufacturing, 5, 375-385.
  • [15] Liao, T., Jiang, F., Guo, B., Wang, F. (2017). Optimization and influence of the geometrical parameters of chip breaker for finishing machining of Fe-Cr-Ni stainless steel. Int J Adv Manuf Technol 93, 3663– 3675.
  • [16] Pacella, M. (2019). A new low-feed chip breaking tool and its effect on chip morphology. Int J Adv Manuf Technol, 104, 1145–1157.
  • [17] Yılmaz, B., Karabulut, Ş., Güllü, A. (2018). Performance analysis of new external chip breaker for efficient machining of Inconel 718 and optimization of the cutting parameters. Journal of Manufacturing Processes, 32, 553-563.
  • [18] Degenhardth J. A., Devor, R.E., Kapoor, S.G. (2005). Generalized groove-type chip breaker effects on drilling for different drill diameters and flute shapes. International Journal of Machine Tools and Manufacture, 45(14), 1588-1597.
  • [19] Joch, R., Pilc, J., Danis I., Drbul M., Krajcoviech S. (2019). Analysis of surface roughness in turning process using rotating tool with chip breaker for specific shapes of automotive transmission shafts, Transportation Research Procedia, 40, 295-301.
  • [20] Sahu, S.K., Ozdoganlar, O.B., Devor, R.E., Kapoor, S.G. (2003). Effect of groove-type chip breakers on twist drill performance, International Journal of Machine Tools and Manufacture, 43(6), 617-627.
  • [21] Mesquita, R.M.D., Soares, F.A.M., Marques, M.J.M.B. (1996). An Experimaental Study of The Effect of Cutting Speed On Chip Breaking. Journal of Materials Processing Technology, 56(1–4), 313–320.
  • [22] Zlamal, T., Malotova, S., Szotkowski, T., Cep, R., Marinescu, I. D. (2019). The geometry of grooving tool and its influence on dynamic load, Transportation Research Procedia 40:602-609.
  • [23] Miyazawa, H., Takeuchi S., Miyake, S., Murakawa, M. (1996). Sintered diamond cutting inserts with chip breaker prepared by laser technique. Surface and Coatings Technology, 86-87 (2), 797-802.
  • [24] Jawahir, I.S., Ghosh, R., Fang, X.D., Li, P.X. (1995). An investigation of the effects of chip flow on tool-wear in machining with complex grooved tools. Wear, 184(2), 145-154.
  • [25] Arsecularatne, J.A. (2004). Prediction of tool life for restricted contact and grooved tools based on equivalent feed. International Journal of Machine Tools and Manufacture, 44(12), 1271-1282.
Year 2020, Volume: 1 Issue: 1, 29 - 37, 30.03.2020

Abstract

References

  • [1] Jawahir, I.S. & Fang, X.D. (1995). A Knowledge-Based Approach for Designing Effective Grooved Chip Breakers - 2D and 3D Chip Flow, Chip Curl and Chip Breaking. Int J Adv Manuf Technol., 10, 225–239.
  • [2] Lotfi, M., Farid A,. Soleimanimehr, H., (2015). The effect of chip breaker geometry on chip shape, bending moment, and cutting force: FE analysis and experimental study. Int J Adv Manuf Technol., 78, 917–925.
  • [3] Shamoto, E., Aoki, T., Sencer, B., Suzuki, N., Hino, R., Koide, T. (2011). Control of chip flow with guide grooves for continuous chip disposal and chip-pulling turning. CIRP Annals, 60(1), 125-128.
  • [4] Aoki, T., Sencer, B., Shamoto, E., Suzuki, N., Koide, T. (2016). Development of a high-performance chip-guiding turning process—tool design and chip flow control. Int J Adv Manuf Technol 85, 791–805.
  • [5] Güllü, A., Şener, K. (2008). Dynamic Chip Breaker Design for Inconel 718 Using Positive Angle Tool Holder. Materials and Manufacturing Processes, 23(8), 852-857.
  • [6] Choi, J., Lee, S. (2001). Efficient Chip Breaker Design by Predicting the Chip Breaking Performance, Int J Adv Manuf Technol 17, 489–497.
  • [7] Pavani, P.N.L., Prasad, C.L.V.R.S.V., Ramji, K. (2017). Experimental Study & Optimization of Machining Parameters in Turning of AISI 1040 Steel with Micro-grooved WC Cutting Tools. Engineering Journal, 21(4), 155-169.
  • [8] Kim, H.G., Sim, J.H., Kweon, H.J. (2009). Performance evaluation of chip breaker utilizing neural network. Journal of Materials Processing Technology, 209(2), 647-656.
  • [9] D’Acunto, A., Coz, G.L., Moufki, A., Dudzinski, D. (2017). Effect of cutting edge geometry on chip flow direction – analytical modelling and experimental validation. Procedia CIRP, 58, 353-357. [10] Chen, D. C., You, C. S., Kao, S. H. (2016). Finite element analysis of chip breaker geometry in turning process, Advances in Mechanical Engineering 8(7), 1-10.
  • [11] Dautzenberg, J.H., Jaspers, S.P.F.C., Taminiau, D.A. (1999). The Workpiece Material in Machining. Int J Adv Manuf Technol 15, 383–386.
  • [12] Gurbuz, H. Kurt, A., Çiftçi, İ., Şeker, U. (2011). The Influence of Chip Breaker Geometry on Tool Stresses in Turning. Strojniski Vestnik, 57(2), 91-99. [13] Siqueira, B., Freitas, S.A., Pereira, R.B.D., Lauro, C.H.L., Brandao, L.C. (2019). Influence of chip breaker and helix angle on cutting efforts in the internal threading process. Int J Adv Manuf Technol 102, 1537–1546.
  • [14] Nath, C., Kurfess, T. (2016). Obstruction-Type Chip Breakers for Controllable Chips and Improved Cooling/Lubrication during Drilling – A Feasibility Study. Procedia Manufacturing, 5, 375-385.
  • [15] Liao, T., Jiang, F., Guo, B., Wang, F. (2017). Optimization and influence of the geometrical parameters of chip breaker for finishing machining of Fe-Cr-Ni stainless steel. Int J Adv Manuf Technol 93, 3663– 3675.
  • [16] Pacella, M. (2019). A new low-feed chip breaking tool and its effect on chip morphology. Int J Adv Manuf Technol, 104, 1145–1157.
  • [17] Yılmaz, B., Karabulut, Ş., Güllü, A. (2018). Performance analysis of new external chip breaker for efficient machining of Inconel 718 and optimization of the cutting parameters. Journal of Manufacturing Processes, 32, 553-563.
  • [18] Degenhardth J. A., Devor, R.E., Kapoor, S.G. (2005). Generalized groove-type chip breaker effects on drilling for different drill diameters and flute shapes. International Journal of Machine Tools and Manufacture, 45(14), 1588-1597.
  • [19] Joch, R., Pilc, J., Danis I., Drbul M., Krajcoviech S. (2019). Analysis of surface roughness in turning process using rotating tool with chip breaker for specific shapes of automotive transmission shafts, Transportation Research Procedia, 40, 295-301.
  • [20] Sahu, S.K., Ozdoganlar, O.B., Devor, R.E., Kapoor, S.G. (2003). Effect of groove-type chip breakers on twist drill performance, International Journal of Machine Tools and Manufacture, 43(6), 617-627.
  • [21] Mesquita, R.M.D., Soares, F.A.M., Marques, M.J.M.B. (1996). An Experimaental Study of The Effect of Cutting Speed On Chip Breaking. Journal of Materials Processing Technology, 56(1–4), 313–320.
  • [22] Zlamal, T., Malotova, S., Szotkowski, T., Cep, R., Marinescu, I. D. (2019). The geometry of grooving tool and its influence on dynamic load, Transportation Research Procedia 40:602-609.
  • [23] Miyazawa, H., Takeuchi S., Miyake, S., Murakawa, M. (1996). Sintered diamond cutting inserts with chip breaker prepared by laser technique. Surface and Coatings Technology, 86-87 (2), 797-802.
  • [24] Jawahir, I.S., Ghosh, R., Fang, X.D., Li, P.X. (1995). An investigation of the effects of chip flow on tool-wear in machining with complex grooved tools. Wear, 184(2), 145-154.
  • [25] Arsecularatne, J.A. (2004). Prediction of tool life for restricted contact and grooved tools based on equivalent feed. International Journal of Machine Tools and Manufacture, 44(12), 1271-1282.
There are 23 citations in total.

Details

Primary Language English
Subjects Manufacturing and Industrial Engineering
Journal Section Research Articles
Authors

Y Yılmaz This is me

Murat Kıyak

Publication Date March 30, 2020
Published in Issue Year 2020 Volume: 1 Issue: 1

Cite

APA Yılmaz, Y., & Kıyak, M. (2020). Investigation of Chip Breaker and Its Effect in Turning Operations. Journal of Advances in Manufacturing Engineering, 1(1), 29-37.
AMA Yılmaz Y, Kıyak M. Investigation of Chip Breaker and Its Effect in Turning Operations. J Adv Manuf Eng. March 2020;1(1):29-37.
Chicago Yılmaz, Y, and Murat Kıyak. “Investigation of Chip Breaker and Its Effect in Turning Operations”. Journal of Advances in Manufacturing Engineering 1, no. 1 (March 2020): 29-37.
EndNote Yılmaz Y, Kıyak M (March 1, 2020) Investigation of Chip Breaker and Its Effect in Turning Operations. Journal of Advances in Manufacturing Engineering 1 1 29–37.
IEEE Y. Yılmaz and M. Kıyak, “Investigation of Chip Breaker and Its Effect in Turning Operations”, J Adv Manuf Eng, vol. 1, no. 1, pp. 29–37, 2020.
ISNAD Yılmaz, Y - Kıyak, Murat. “Investigation of Chip Breaker and Its Effect in Turning Operations”. Journal of Advances in Manufacturing Engineering 1/1 (March 2020), 29-37.
JAMA Yılmaz Y, Kıyak M. Investigation of Chip Breaker and Its Effect in Turning Operations. J Adv Manuf Eng. 2020;1:29–37.
MLA Yılmaz, Y and Murat Kıyak. “Investigation of Chip Breaker and Its Effect in Turning Operations”. Journal of Advances in Manufacturing Engineering, vol. 1, no. 1, 2020, pp. 29-37.
Vancouver Yılmaz Y, Kıyak M. Investigation of Chip Breaker and Its Effect in Turning Operations. J Adv Manuf Eng. 2020;1(1):29-37.