Research Article
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A Wet-Stock Management and Leak Detection System for Fuel Tanks

Year 2020, Volume: 6 Issue: 2, 303 - 316, 29.12.2020
https://doi.org/10.28979/jarnas.845193

Abstract

One of the critical problems in wet-stock management is inaccurate (poor) tank calibration that masks the leakages from the underground storage tanks (USTs). Moreover, obtaining the correct tank parameters or re-calibration is an expensive procedure if not impossible. This study aims to prevent the masking effect of several tank parameters on the tank calibration chart and to improve the leak detection and wet-stock management for fuel storage tanks. This goal is achieved through obtaining the mathematical models for simple cylindrical tank that convert the measured liquid height to accurate liquid volume by taking into account the tank deformations. The accounted defor-mations in tank parameters are errors in radius, length, probe offset and axial and radial tank tilts, as well as volume change with temperature. The simulations using the actual data gathered from a commercial fuel service station showed that the approach developed in this study is valid. The deformation included tank models successfully pre-dicted the real fuel volumes. The results showed that the variance reduced from -300 L – +100 L range to -20 L – +20 L range for, which brings 67.2% improvement over the cumulative variance. This study also shows that obtaining the precise volume measurements by introducing models that account for the deformations in the UST is possible.

References

  • Accessories For Chromatography (AFC). (2010). Combustibles. Retrieved from Gas Detection & Air Monitoring Specialists: http://www.afcintl.com/pdfs/applications/combustibles.pdf
  • Advanced Practice Education Associates (APEA). (2009). APEA Training Course – Wetstock Management. Retrieved from England: https://apea.org.uk/pages/training
  • Asis Otomasyon Akaryakıt Sistemleri (ASIS). (2017). CalibeX 3D Laser Calibration. Retrieved from https://www.youtube.com/watch?v=eIg7wENiQJA
  • Caihong Li, Y. Y., Lulu Song, Yunjian Tan, and Guochen Wang. (2013). Mathematical Model Based on BP Neural Network Algorithm for the Deflection Identification of Storage Tank and Calibration of Tank Capacity Chart. 13. https://doi.org/10.1155/2013/923036
  • Chen, Z. Y. S. (2012). Deformation Identification and Tank Capacity Table Calibration of the Storage Tank Applied Mechanics and Materials, 184-185, 110-113. https://doi.org/10.4028/www.scientific.net/AMM.184-185.110
  • Environmental Protection Agency (EPA). (2013). Wetstock Reconciliation at Fuel Storage Facilities - An Operator’s Guide. Retrieved from: http://oldsite.apea.org.uk/download/Wetstock_ Reconciliation_At_Fuel_Storage_Facilities.pdf
  • European Committee for Standardization (EN). (2016). Leak detection systems - Part 5: Requirements and test/assessment methods for in-tank gauge systems and pressurised pipework systems. Retrieved from https://standards.iteh.ai/catalog/standards/cen/eb73f5f1-eb15-44a2-91b7-603a1a33c464/en-13160-5-2016
  • Environmental Protection Agency (EPA). (1995). Introduction to Statistical Inventory Reconciliation for Underground Storage Tanks. Retrieved from US: https://www.epa.gov/ust/introduction-statistical-inventory-reconciliation-underground-storage-tanks
  • Environmental Protection Agency (EPA). (2005). Straight Talk on Tanks, Leak Detection Methods for Petroleum Underground Storage Tanks and Piping. Retrieved from US: https://nepis.epa.gov
  • Environmental Protection Agency (EPA). (2015). Musts for USTs. Retrieved from Washington: https://www.epa.gov/ust/musts-usts
  • Environmental Protection Agency (EPA). (2017). Learn About Underground Storage Tanks (USTs). In: EPA. https://www.epa.gov/ust
  • Environmental Protection Agency (EPA). (2017). Release Detection and Inventory Control for Petroleum Storage Tanks. Retrieved from: https://www.epa.gov/ust/release-detection-underground-storage-tanks-usts
  • Enerji Piyasası Denetleme Kurumu (EPDK). (2019). 1240 Sayılı Kurul Kararında Değişiklik Yapılmasına Dair Kurul Kararı. Retrieved from Ankara: https://www.resmigazete.gov.tr/eskiler/2019/05/20190521.pdf
  • ERC. (2016). Design, Commissioning, Decommissioning and Recommissioning of Petroleum Retail Service Stations Retrieved from https://publishing.energyinst.org/topics/petroleum-product-storage-and-distribution/filling-stations
  • Gorawski, M., Gorawska, A., & Pasterak, K. (2017). The TUBE algorithm: Discovering trends in time series for the early detection of fuel leaks from underground storage tanks. Expert Systems with Applications, 90, 356-373.https://doi.org/10.1016/j.eswa.2017.08.016
  • Jin Tao Wang, Z. Y. L., Lin Tong, Li Gong Guo, Xue Song Bao, Long Zhang. (2013). Precise Measurement on Form of Horizontal Tank Used for Liquid Volume Metrology by Laser Method. Applied Mechanics and Materials, (239-240). Trans Tech, Switzerland. https://doi.org/10.4028/www.scientific.net/AMM.239-240.152
  • Keating, J. P., & Mason, R. (2000). Using statistical models to detect leaks in underground storage tanks (Vol. 11). https://doi.org/10.1002/1099-095X(200007/08)11:4%3C395::AID-ENV420%3E3.0.CO;2-K
  • Khaisongkram, W., & Banjerdpongchai, D. (2004). A combined geometric-volumetric calibration of inclined cylindrical underground storage tanks using the regularized least-squares method (Vol. 2). https://doi.org/10.1109/CCA.2004.1387590
  • Knyva, V., & Knyva, M. (2012). New Method for Calibration of Horizontal Fuel Tanks. 2012, 18(9). Retrieved from http://eejournal.ktu.lt/index.php/elt/article/view/2816
  • Li, Y. (2014). Research on Horizontal Tank Position Identification and Capacity Indicator Calibration. Applied Mechanics and Materials, 443, 662-667. doi:10.4028/www.scientific.net/AMM.443.662
  • Li, Z., Shui, A., Luo, K., Chen, J., & Li, M. (2011, 23-25 May 2011). SIR-based oil tanks leak detection method. Paper presented at the 2011 Chinese Control and Decision Conference (CCDC). https://doi.org/10.1109/CCDC.2011.5968519
  • Mensura. (2013). Mensura 3D Laser Scan Retrieved from http://mensura.com.tr/3D.html
  • Nosach, V. V. (2000). Calculation of the Calibration Characteristics of Inclined Cylindrical Storage Tanks by a Geometric Method. Measurement Techniques, 43(10), 871-876. https://doi.org/10.1023/A:1007603409659
  • National Work Group On Leak Detection Evaluations (NWGLDE). (2020). Statistical Inventory Reconciliation Test Method. Retrieved from http://www.nwglde.org/methods/sir_quantitative.html
  • R. W., M. J. W. H. (1991). Chemical Stored in USTs: Characteristics and Leak Detection. https://nepis.epa.gov/Exe/ZyNET.exe/30000HOC.TXT
  • Shinn, R. C. (2001). A Guide to the Operation and Maintenance of Your Underground Storage Tank System Retrieved from New Jersey: https://www.epa.gov/sites/production/files/2016-02/documents/om_final_2-17-16_508_0.pdf
  • Sigut, M., Alayón, S., & Hernández, E. (2014). Applying pattern classification techniques to the early detection of fuel leaks in petrol stations. Journal of Cleaner Production, 80, 262-270. https://doi.org/10.1016/j.jclepro.2014.05.070
  • Tora Petrol Ürünleri Mühendisliği Elektrik ve Elektronik Sanayi ve Ticaret A.Ş. (TORA). (2016). TORA Training- Fuel Service Stations Technical Safety Retrieved from https://torapetrol.com/
  • Türk Standartları Enstitüsü (TSE). (2006). TS 12820 Petrol Filling Stations - Safety Requirements. Retrieved from https://www.resmigazete.gov.tr/eskiler/2007/05/20070520-12.htm
  • Veeder-Root Co. (VR). (2009). TLS Magnetostrictive Technology. In Veeder-Root (Ed.). https://www.veeder.com/us/automatic-tank-gauging-products/leak-detection-and-monitoring-sensors/sump-monitoring-sensors/magnetostrictive-discriminating-dispenser-pan-containment-sump-sensor
  • Veeder-Root Co. (VR). (2013). TLS Foundation Training for TLS Gauge Engineers. Environmental Systems. Veeder-Root. https://www.veeder.com/us/technical-support/tls-350-operator-tips
  • Veeder-Root Co. (VR). (2015). Fuel Management Services (FMS) - SIR Environmental. Retrieved from https://www.gilbarco.com/la/en/products/services/fms
  • Veeder-Root Co. (VR). (2016). Detecting and Reducing Loss in Your Fueling System. Retrieved from https://www.veeder.com/us/detecting-and-reducing-loss-your-fueling-system
  • Xie, W., Wang, X., Cui, H., & Chen, J. (2012). Optimization Model of Oil-Volume Marking with Tilted Oil Tank. Open Journal of Optimization, 1(2), 5. http://dx.doi.org/10.4236/ojop.2012.12004
  • West Yorkshire Fire And Recue Service (Yorkshire), W. (2014). Petrol Stations – Wetstock Control. Retrieved from West Yorkshire: https://www.westyorksfire.gov.uk/safety-leaflet/petrol-stations-wet-stock-control/petrol-stations-wet-stock-control-2/
  • Work Safe Queensland. (2016). A Guide for Service Station Operators under the Work Health and Safety Act Retrieved from https://www.worksafe.qld.gov.au/__data/assets/pdf_file/0018/18315/guide-service-station-op.pdf

Yakıt Tankları İçin Bir Stok Yönetimi ve Sızıntı Tespit Sistemi

Year 2020, Volume: 6 Issue: 2, 303 - 316, 29.12.2020
https://doi.org/10.28979/jarnas.845193

Abstract

Akaryakıt stok yönetiminde karşılaşılan en kritik problemlerden biri yer altı tanklarında (YAT) karşılaşılan hatalı tank kalibrasyonudur ve hatalı tank kalibrasyonu sızıntıları maskelemektedir. Üstelik, doğru tank parametrelerini elde etmek ya da yeniden tank kalibrasyon işlemi pahalıdır veya bazı durumlarda imkansızdır. Bu çalışmada amaçlanan, bu maskeleme etkisini ortadan kaldırmak ve yer altı akaryakıt depolama tankları için sızıntı tespitini ve stok yönetimini iyileştirmektir. Bu amaç doğrultusunda silindirik tank için tank deformasyonu hesaba katarak sıvı yüksekliğini doğru sıvı hacmine çeviren matematiksel modeller oluşturulmuştur. Göz önünde bulundurulan tank parametreleri yarıçap, uzunluk, bombe derinliği, ölçüm noktası, tank ekseni yönündeki (aksiyel) eğim ve tank eksenine dik yöndeki (radyal) eğim ve kesafettir (sıcaklıktan kaynaklanan hacim değişimi). Akaryakıt servis istasyonundan toplanan gerçek verilerin kullanıldığı benzetim çalışmaları, geliştirilen yaklaşımın uygulanabilir olduğunu göstermektedir. Yapısal deformasyonun dahil edildiği tank modelleri gerçek yakıt hacimlerini başarıyla tahmin etmiştir. Sonuçlar göstermektedir ki, tanklardaki stok deviasyonun (varyans) -300 L – +100 L aralığından -20 L – +20 aralığına düşmüştür. Bu sayede, kümülatif stok deviasyonunda %67.2 iyileştirme gerçekleştirilmiştir. Bu çalışma aynı zamanda göstermektedir ki, geliştirilmiş olan ve olası deformasyonları hesaba katan matematiksel modeller kullanılarak doğru hacmin yanı sıra, deforme olmuş tankın doğru parametrelerini tayin etmek de mümkündür.

References

  • Accessories For Chromatography (AFC). (2010). Combustibles. Retrieved from Gas Detection & Air Monitoring Specialists: http://www.afcintl.com/pdfs/applications/combustibles.pdf
  • Advanced Practice Education Associates (APEA). (2009). APEA Training Course – Wetstock Management. Retrieved from England: https://apea.org.uk/pages/training
  • Asis Otomasyon Akaryakıt Sistemleri (ASIS). (2017). CalibeX 3D Laser Calibration. Retrieved from https://www.youtube.com/watch?v=eIg7wENiQJA
  • Caihong Li, Y. Y., Lulu Song, Yunjian Tan, and Guochen Wang. (2013). Mathematical Model Based on BP Neural Network Algorithm for the Deflection Identification of Storage Tank and Calibration of Tank Capacity Chart. 13. https://doi.org/10.1155/2013/923036
  • Chen, Z. Y. S. (2012). Deformation Identification and Tank Capacity Table Calibration of the Storage Tank Applied Mechanics and Materials, 184-185, 110-113. https://doi.org/10.4028/www.scientific.net/AMM.184-185.110
  • Environmental Protection Agency (EPA). (2013). Wetstock Reconciliation at Fuel Storage Facilities - An Operator’s Guide. Retrieved from: http://oldsite.apea.org.uk/download/Wetstock_ Reconciliation_At_Fuel_Storage_Facilities.pdf
  • European Committee for Standardization (EN). (2016). Leak detection systems - Part 5: Requirements and test/assessment methods for in-tank gauge systems and pressurised pipework systems. Retrieved from https://standards.iteh.ai/catalog/standards/cen/eb73f5f1-eb15-44a2-91b7-603a1a33c464/en-13160-5-2016
  • Environmental Protection Agency (EPA). (1995). Introduction to Statistical Inventory Reconciliation for Underground Storage Tanks. Retrieved from US: https://www.epa.gov/ust/introduction-statistical-inventory-reconciliation-underground-storage-tanks
  • Environmental Protection Agency (EPA). (2005). Straight Talk on Tanks, Leak Detection Methods for Petroleum Underground Storage Tanks and Piping. Retrieved from US: https://nepis.epa.gov
  • Environmental Protection Agency (EPA). (2015). Musts for USTs. Retrieved from Washington: https://www.epa.gov/ust/musts-usts
  • Environmental Protection Agency (EPA). (2017). Learn About Underground Storage Tanks (USTs). In: EPA. https://www.epa.gov/ust
  • Environmental Protection Agency (EPA). (2017). Release Detection and Inventory Control for Petroleum Storage Tanks. Retrieved from: https://www.epa.gov/ust/release-detection-underground-storage-tanks-usts
  • Enerji Piyasası Denetleme Kurumu (EPDK). (2019). 1240 Sayılı Kurul Kararında Değişiklik Yapılmasına Dair Kurul Kararı. Retrieved from Ankara: https://www.resmigazete.gov.tr/eskiler/2019/05/20190521.pdf
  • ERC. (2016). Design, Commissioning, Decommissioning and Recommissioning of Petroleum Retail Service Stations Retrieved from https://publishing.energyinst.org/topics/petroleum-product-storage-and-distribution/filling-stations
  • Gorawski, M., Gorawska, A., & Pasterak, K. (2017). The TUBE algorithm: Discovering trends in time series for the early detection of fuel leaks from underground storage tanks. Expert Systems with Applications, 90, 356-373.https://doi.org/10.1016/j.eswa.2017.08.016
  • Jin Tao Wang, Z. Y. L., Lin Tong, Li Gong Guo, Xue Song Bao, Long Zhang. (2013). Precise Measurement on Form of Horizontal Tank Used for Liquid Volume Metrology by Laser Method. Applied Mechanics and Materials, (239-240). Trans Tech, Switzerland. https://doi.org/10.4028/www.scientific.net/AMM.239-240.152
  • Keating, J. P., & Mason, R. (2000). Using statistical models to detect leaks in underground storage tanks (Vol. 11). https://doi.org/10.1002/1099-095X(200007/08)11:4%3C395::AID-ENV420%3E3.0.CO;2-K
  • Khaisongkram, W., & Banjerdpongchai, D. (2004). A combined geometric-volumetric calibration of inclined cylindrical underground storage tanks using the regularized least-squares method (Vol. 2). https://doi.org/10.1109/CCA.2004.1387590
  • Knyva, V., & Knyva, M. (2012). New Method for Calibration of Horizontal Fuel Tanks. 2012, 18(9). Retrieved from http://eejournal.ktu.lt/index.php/elt/article/view/2816
  • Li, Y. (2014). Research on Horizontal Tank Position Identification and Capacity Indicator Calibration. Applied Mechanics and Materials, 443, 662-667. doi:10.4028/www.scientific.net/AMM.443.662
  • Li, Z., Shui, A., Luo, K., Chen, J., & Li, M. (2011, 23-25 May 2011). SIR-based oil tanks leak detection method. Paper presented at the 2011 Chinese Control and Decision Conference (CCDC). https://doi.org/10.1109/CCDC.2011.5968519
  • Mensura. (2013). Mensura 3D Laser Scan Retrieved from http://mensura.com.tr/3D.html
  • Nosach, V. V. (2000). Calculation of the Calibration Characteristics of Inclined Cylindrical Storage Tanks by a Geometric Method. Measurement Techniques, 43(10), 871-876. https://doi.org/10.1023/A:1007603409659
  • National Work Group On Leak Detection Evaluations (NWGLDE). (2020). Statistical Inventory Reconciliation Test Method. Retrieved from http://www.nwglde.org/methods/sir_quantitative.html
  • R. W., M. J. W. H. (1991). Chemical Stored in USTs: Characteristics and Leak Detection. https://nepis.epa.gov/Exe/ZyNET.exe/30000HOC.TXT
  • Shinn, R. C. (2001). A Guide to the Operation and Maintenance of Your Underground Storage Tank System Retrieved from New Jersey: https://www.epa.gov/sites/production/files/2016-02/documents/om_final_2-17-16_508_0.pdf
  • Sigut, M., Alayón, S., & Hernández, E. (2014). Applying pattern classification techniques to the early detection of fuel leaks in petrol stations. Journal of Cleaner Production, 80, 262-270. https://doi.org/10.1016/j.jclepro.2014.05.070
  • Tora Petrol Ürünleri Mühendisliği Elektrik ve Elektronik Sanayi ve Ticaret A.Ş. (TORA). (2016). TORA Training- Fuel Service Stations Technical Safety Retrieved from https://torapetrol.com/
  • Türk Standartları Enstitüsü (TSE). (2006). TS 12820 Petrol Filling Stations - Safety Requirements. Retrieved from https://www.resmigazete.gov.tr/eskiler/2007/05/20070520-12.htm
  • Veeder-Root Co. (VR). (2009). TLS Magnetostrictive Technology. In Veeder-Root (Ed.). https://www.veeder.com/us/automatic-tank-gauging-products/leak-detection-and-monitoring-sensors/sump-monitoring-sensors/magnetostrictive-discriminating-dispenser-pan-containment-sump-sensor
  • Veeder-Root Co. (VR). (2013). TLS Foundation Training for TLS Gauge Engineers. Environmental Systems. Veeder-Root. https://www.veeder.com/us/technical-support/tls-350-operator-tips
  • Veeder-Root Co. (VR). (2015). Fuel Management Services (FMS) - SIR Environmental. Retrieved from https://www.gilbarco.com/la/en/products/services/fms
  • Veeder-Root Co. (VR). (2016). Detecting and Reducing Loss in Your Fueling System. Retrieved from https://www.veeder.com/us/detecting-and-reducing-loss-your-fueling-system
  • Xie, W., Wang, X., Cui, H., & Chen, J. (2012). Optimization Model of Oil-Volume Marking with Tilted Oil Tank. Open Journal of Optimization, 1(2), 5. http://dx.doi.org/10.4236/ojop.2012.12004
  • West Yorkshire Fire And Recue Service (Yorkshire), W. (2014). Petrol Stations – Wetstock Control. Retrieved from West Yorkshire: https://www.westyorksfire.gov.uk/safety-leaflet/petrol-stations-wet-stock-control/petrol-stations-wet-stock-control-2/
  • Work Safe Queensland. (2016). A Guide for Service Station Operators under the Work Health and Safety Act Retrieved from https://www.worksafe.qld.gov.au/__data/assets/pdf_file/0018/18315/guide-service-station-op.pdf
There are 36 citations in total.

Details

Primary Language English
Subjects Engineering
Journal Section Research Article
Authors

Ayşe Nur Dalman This is me 0000-0001-6929-2329

Murat Oluş Özbek This is me 0000-0001-5188-6807

Publication Date December 29, 2020
Submission Date February 12, 2020
Published in Issue Year 2020 Volume: 6 Issue: 2

Cite

APA Dalman, A. N., & Özbek, M. O. (2020). A Wet-Stock Management and Leak Detection System for Fuel Tanks. Journal of Advanced Research in Natural and Applied Sciences, 6(2), 303-316. https://doi.org/10.28979/jarnas.845193
AMA Dalman AN, Özbek MO. A Wet-Stock Management and Leak Detection System for Fuel Tanks. JARNAS. December 2020;6(2):303-316. doi:10.28979/jarnas.845193
Chicago Dalman, Ayşe Nur, and Murat Oluş Özbek. “A Wet-Stock Management and Leak Detection System for Fuel Tanks”. Journal of Advanced Research in Natural and Applied Sciences 6, no. 2 (December 2020): 303-16. https://doi.org/10.28979/jarnas.845193.
EndNote Dalman AN, Özbek MO (December 1, 2020) A Wet-Stock Management and Leak Detection System for Fuel Tanks. Journal of Advanced Research in Natural and Applied Sciences 6 2 303–316.
IEEE A. N. Dalman and M. O. Özbek, “A Wet-Stock Management and Leak Detection System for Fuel Tanks”, JARNAS, vol. 6, no. 2, pp. 303–316, 2020, doi: 10.28979/jarnas.845193.
ISNAD Dalman, Ayşe Nur - Özbek, Murat Oluş. “A Wet-Stock Management and Leak Detection System for Fuel Tanks”. Journal of Advanced Research in Natural and Applied Sciences 6/2 (December 2020), 303-316. https://doi.org/10.28979/jarnas.845193.
JAMA Dalman AN, Özbek MO. A Wet-Stock Management and Leak Detection System for Fuel Tanks. JARNAS. 2020;6:303–316.
MLA Dalman, Ayşe Nur and Murat Oluş Özbek. “A Wet-Stock Management and Leak Detection System for Fuel Tanks”. Journal of Advanced Research in Natural and Applied Sciences, vol. 6, no. 2, 2020, pp. 303-16, doi:10.28979/jarnas.845193.
Vancouver Dalman AN, Özbek MO. A Wet-Stock Management and Leak Detection System for Fuel Tanks. JARNAS. 2020;6(2):303-16.


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