Abstract
Dünyadaki enerji ihtiyacı ve tüketimi her geçen gün artmakta, bu da daha fazla karbon emisyonuna ve küresel ısınmaya sebebiyet vermektedir. Bu bakımdan her endüstri alanında yapılacak enerji tüketim optimizasyonları çok anlamlıdır. Ülkemizde önemli bir sanayi kolu olan tekstilin alt dallarından ring iplikçiliği de enerji tüketiminde önemli bir yer tutmaktadır. Ring iplik tesislerinde en fazla enerji tüketen makine grubu, ring iplik eğirme makineleridir. Bu makinelerde ise enerji tüketimini etkileyen en önemli faktörlerden birisi iğ tipi olup, çalışma kapsamında mercek altına alınmıştır. İğ dibi çapı, iğ yatağı dip ve boyun çaplarının enerji tüketimine etkisi incelenmiştir. İğ ve enerji tüketimine etkisi hakkında genel bilgiler verilen çalışmada, ayrıca uygulamada iğ boyun çapının ve yatak boyun çapının enerji tüketimini nasıl etkilediğini görmek için işletme şartlarında farklı makinelerde enerji ölçümleri yapılmıştır. Analizler sonucunda; daha dar iğ boyun çapı ve yatak boyun çapı sayesinde %5’in üzerinde enerji tasarrufu elde edildiği görülmüştür.
References
- Chang L., Tang Z., Wang X., 2003. The Effect of Yarn Hairiness on Energy Consumption in Rotating a Ring-spun Yarn Package. Textile Research Journal, 73(11): 949-954.
- Coşkun E., Oğulata R.T., 2019. Investigation of Traveler’s Life Time’s Effect to Energy Consumption of Ring Spinning Machine. Ulusal Çukurova Tekstil Kongresi 2019 Bildiri Kitabı, 64-69.
- Hasanbeigi A., 2010. Energy-Efficiency Improvement Opportunities for the Textile Industry. China Energy Group Energy Analysis Department Environmental Energy Technologies Division. Berkeley National Laboratory, ABD.
- Khurshid M.F., Asad M., Khan A.A., Chaudhry M.A., Ammanullah, 2012. Investigation of Specific Energy Consumption and Possible Reduction Measures of Textile Spinning Mills, Journal of American Science, 2012; 8(6), 535-542.
- Klein W., Stalder H., 2008. The Rieter Manual of Spinning, Volume 4 – Ring Spinning. Rieter Machine Works Ltd., Winterthur.
- Kumar R.S., 2015. Process Management in Spinning, CRC Press Taylor and Francis Group, LLC, Boca Raton.
- Novibra, 2020. Lena – Energy Saving High-Speed Spindle. Product leaflet.
- Novibra, 2020. Energy Saving Spindles HPS 68/3 and NASA HPS 68/3. Product leaflet.
- Novibra, 2020. High Quality Spindles. Product leaflet.
- Shandheep, R., 2018. Mill Report – Partibha Syntex Ltd., Spinnovation Magazine, No.33 - 10/2018, 33-35.
Abstract
The need and consumption of energy in the world is increasing day by day and this causes more carbon emissions and global warming. In this respect, energy consumption optimizations in every industry field are very meaningful. Ring spinning, one of the sub-branches of Textile, which is an important industrial branch in our country, also has an important place in energy consumption. Ring machines are the most energy consuming machine group in ring spinning plants. The spindle type, which is one of the most important factors affecting energy consumption in these machines, is under the scope of the study. The effects of spindle wharve diameter, neck and footstep bearings’ diameters on energy consumption were investigated. In the study, in which general information was given about the effect of spindle and energy consumption, energy measurements were made in different machines under operating conditions to see how the diameter of the spindle wharve and the neck bearing diameter affect the energy consumption in practice. As a result of the analysis; It has been observed that approximately 5% energy saving has been achieved thanks to the narrower spindle wharve diameter and the neck bearing diameter.
Keywords
Spindle Type Energy Consumption Spindle Wharve Diameter Neck Bearing Diameter Footstep Bearing Diameter
References
- Chang L., Tang Z., Wang X., 2003. The Effect of Yarn Hairiness on Energy Consumption in Rotating a Ring-spun Yarn Package. Textile Research Journal, 73(11): 949-954.
- Coşkun E., Oğulata R.T., 2019. Investigation of Traveler’s Life Time’s Effect to Energy Consumption of Ring Spinning Machine. Ulusal Çukurova Tekstil Kongresi 2019 Bildiri Kitabı, 64-69.
- Hasanbeigi A., 2010. Energy-Efficiency Improvement Opportunities for the Textile Industry. China Energy Group Energy Analysis Department Environmental Energy Technologies Division. Berkeley National Laboratory, ABD.
- Khurshid M.F., Asad M., Khan A.A., Chaudhry M.A., Ammanullah, 2012. Investigation of Specific Energy Consumption and Possible Reduction Measures of Textile Spinning Mills, Journal of American Science, 2012; 8(6), 535-542.
- Klein W., Stalder H., 2008. The Rieter Manual of Spinning, Volume 4 – Ring Spinning. Rieter Machine Works Ltd., Winterthur.
- Kumar R.S., 2015. Process Management in Spinning, CRC Press Taylor and Francis Group, LLC, Boca Raton.
- Novibra, 2020. Lena – Energy Saving High-Speed Spindle. Product leaflet.
- Novibra, 2020. Energy Saving Spindles HPS 68/3 and NASA HPS 68/3. Product leaflet.
- Novibra, 2020. High Quality Spindles. Product leaflet.
- Shandheep, R., 2018. Mill Report – Partibha Syntex Ltd., Spinnovation Magazine, No.33 - 10/2018, 33-35.
Details
| Primary Language | Turkish |
|---|---|
| Subjects | Engineering |
| Journal Section | Research Articles |
| Authors | |
| Publication Date | September 21, 2021 |
| Submission Date | November 1, 2020 |
| Acceptance Date | June 25, 2021 |
| Published in Issue | Year 2021 |