Abstract
3D fabrics, also known as three-dimensional textiles are fabrics beyond the flat surface typical of traditional fabrics. A variety of methods, such as knitting, weaving and even braiding, are used to manufacture these textiles. This research aims to present a unique sample weaving machine made especially for creating especially 3D hollow fabric. For this aim, in the study a modified sample dobby weaving machine specifically tailored developed for the production of three-dimensional (3D) fabrics. The sample weaving machine incorporates a multi roller warp let off system designed for the production of 3D woven fabrics. This multi-roller warp-let off system facilitates the production of 3D woven fabrics by letting off and rewinding the warp yarns during the weaving process. Subsequently, this sample weaving machine was utilized to fabricate tubular and honeycomb 3D fabric structures. Consequently, 3D composite materials produced using these structures exhibit remarkable strength, lightness, and energy-absorption properties. In future studies, the aim will be to manufacture three-dimensional woven fabric structures with built-in impact protection features, eliminating the need for sewing.
Keywords
Sample Weaving Machine 3D Woven Fabric Tubular Fabric Honey Comb Fabric Mutli Roller Warp System
Supporting Institution
Ege Üniversitesi Bilimsel Araştırma Projeleri Koordinatörlüğü
Project Number
FBG-2019-21377
Thanks
The project was funded by the Ege University Office of Scientific Research Projects with university industry collaborative projects numbered FBG-2019-21377.
References
- Ala, D. M, Çelik, N. (2015). Bilgisayar destekli yarı-otomatik tasarlanmış ve geliştirilmiş yerli bir numune dokuma makinesi, Tekstil ve Mühendis, 22(98): 17-23s.
- Ala, D. M, Çelik, N. (2016a). Bilgisayar destekli yarı-otomatik bir numune dokuma tezgahının kumaş üretim yeteneğinin incelenmesi, Tekstil ve Mühendis, 23(101): 12-21s.
- Ala, D. M, Çelik, N. (2016b). Bir numune dokuma tezgahı için tasarlanmış alternatif ağızlık açma mekanizmaları, Tekstil ve Mühendis, 23(108): 182-188s.
- Badawi, S.S. (2007). Development of the Weaving Machine and 3D Woven Spacer Fabric Structures for Lightweight Composites Materials PhD Thesis, Technical University of Dresden, Dresden, Germany.
- Başal Bayraktar, G., Kianoosh, A.and Bilen, D. (2018). Fabrication of woven honeycomb structures for advanced composites, Textile & Leather Review, Vol: 1(3-4), 114-119.
- Chen X, Ma., Y., Zhang H. (2004), CAD/CAM for cellular woven structures. J Text Inst; 95: 229–241.
- Chen, X., Taylor, L., W. and Tsai, L. (2011). An overview on fabrication of three-dimensional woven textile preforms for composites, Textile Research Journal, Vol: 81(9), 932–944.
- Chen X, Sun Y, Gong X. (2008). Design, manufacture, and experimental analysis of 3D honeycomb textile composites, part I: design and manufacture, Textile Research Journal., Sep;78(9), 771–781.
- Chen X, Sun Y and Gong X. (2008). Design, manufacture, and experimental analysis of 3D honeycomb textile composites, part II: experimental analysis, Textile Research Journal, Nov;78(11), 1011–1021.
- Chen, X., Wang, H. (2006). Modelling and computer-aided design of 3D hollow woven reinforcement for composites, The Journal of The Textile Institute, Volume 97, Issue 1, 79-87.
- Dash and Behera (2015). Mechanical behavior of 3D woven composites, Materials & Design, Vol. 67, Pages 261-271
- Grossmann, K., Mühl, A., Löser, M., Cherif, C., Hoffmann, G. and Torun, A.R. (2010). New Solutions for the Manufacturing of Spacer Preforms for Thermoplastic Textile-Reinforced Lightweight Structures, Production Engineering Research and Development, Vol: 4 (6), 589–597.
- Hearle, J., Chen, X. (2009). 3D Woven Preforms and Properties for Textile, North Campus Incubator, Sackville Street, Manchester, UK
- Mancași, N., V., Maxineasa, S., G., Loghin, C., Isopescu, N. and D., Cristian, I. (2021). Hollow 3D-Woven Fabrıc Filled with Textile Waste for Thermal Insulation of Buildings, International Symposium Technical Textiles - Present and Future Proceedings Book.
- Mountasir, A., Hoffmann, G. and Cherif, C. (2011). Development of Weaving Technology for Manufacturing Three-Dimensional Spacer Fabrics with High-Performance Yarns for Thermoplastic Composite Applications: An Analysis of Two-Dimensional Mechanical Properties, Textile Research Journal, Vol: 81(13), 1354–1366.
- Tripathi, L., Chowdhury, S. and Behera, B. K. (2020). Modelling and simulation of compression behaviour of 3D woven hollow composite structures using FEM analysis. Textile & Leather Review, 3(1), 6-18.
- Turgut, F., Koycu, A., Cebeci, H., Neje, G., Behera, B., K., Yenigün, E., O., (2020). Hierarchical CNTs Grown Multifunctional 3D Woven Composite Beams for Aerospace Applications, AIAA Scitech 2020 Forum, 6-10 January, Orlando, FL
- Unal, P. G. (2012). 3D woven fabrics. In Woven fabrics. IntechOpen.
Abstract
Üç boyutlu tekstiller olarak da bilinen 3B kumaşlar, geleneksel kumaşlara özgü düz yüzeylerin ötesindeki kumaşlardır. Bu tekstillerin üretiminde örgü, dokuma ve hatta halat örgü gibi çeşitli yöntemler kullanılmaktadır. Bu araştırma, özellikle üç boyutlu içi boş kumaşlar üretmek için olmak üzere üç boyutlu (3D) kumaşlar oluşturmak için yapılmış benzersiz bir örnek dokuma makinesi sunmayı amaçlamaktadır. Bu çalışma üç boyutlu (3B) kumaş üretiminde kullanılabilecek armürlü numune dokuma makinesi geliştirilmesini içermektedir. Makine çoklu çözgü leventine sahip olup, her bir çözgü leventinin hızı birbirinden bağımsız olarak ayarlanabilmektedir. Çoklu levent sistemi, kumaşların üretimi sırasında çözgü ipliklerini salma ve sarma işlemleri ile bazı 3B dokuma kumaşların üretimini gerçekleştirmek mümkün olmaktadır. Bu araştırma makalesinde, modifiye edilmiş dokuma makinesi ile dikdörtgen boşluk ve petek yapıdaki 3B dokuma kumaş yapıları üretilmiştir. Bu iki yapı, gelişmiş 3B tekstil yapılarıdır. Sonuç olarak, 3B kompozit malzemeler güçlü, hafif ve enerji emicidir. İleride yapılacak çalışmalarda darbe koruma özelliği ile dikim gerektirmeyen üç boyutlu dokuma kumaş yapılarının üretimi amaçlamaktadır.
Keywords
Numune Dokuma Makinesi 3B Dokuma Kumaş Dikdörtgen Boşluklu Kumaş Bal Peteği Kumaş Çok Leventli Çözgü Sistemi
Project Number
FBG-2019-21377
References
- Ala, D. M, Çelik, N. (2015). Bilgisayar destekli yarı-otomatik tasarlanmış ve geliştirilmiş yerli bir numune dokuma makinesi, Tekstil ve Mühendis, 22(98): 17-23s.
- Ala, D. M, Çelik, N. (2016a). Bilgisayar destekli yarı-otomatik bir numune dokuma tezgahının kumaş üretim yeteneğinin incelenmesi, Tekstil ve Mühendis, 23(101): 12-21s.
- Ala, D. M, Çelik, N. (2016b). Bir numune dokuma tezgahı için tasarlanmış alternatif ağızlık açma mekanizmaları, Tekstil ve Mühendis, 23(108): 182-188s.
- Badawi, S.S. (2007). Development of the Weaving Machine and 3D Woven Spacer Fabric Structures for Lightweight Composites Materials PhD Thesis, Technical University of Dresden, Dresden, Germany.
- Başal Bayraktar, G., Kianoosh, A.and Bilen, D. (2018). Fabrication of woven honeycomb structures for advanced composites, Textile & Leather Review, Vol: 1(3-4), 114-119.
- Chen X, Ma., Y., Zhang H. (2004), CAD/CAM for cellular woven structures. J Text Inst; 95: 229–241.
- Chen, X., Taylor, L., W. and Tsai, L. (2011). An overview on fabrication of three-dimensional woven textile preforms for composites, Textile Research Journal, Vol: 81(9), 932–944.
- Chen X, Sun Y, Gong X. (2008). Design, manufacture, and experimental analysis of 3D honeycomb textile composites, part I: design and manufacture, Textile Research Journal., Sep;78(9), 771–781.
- Chen X, Sun Y and Gong X. (2008). Design, manufacture, and experimental analysis of 3D honeycomb textile composites, part II: experimental analysis, Textile Research Journal, Nov;78(11), 1011–1021.
- Chen, X., Wang, H. (2006). Modelling and computer-aided design of 3D hollow woven reinforcement for composites, The Journal of The Textile Institute, Volume 97, Issue 1, 79-87.
- Dash and Behera (2015). Mechanical behavior of 3D woven composites, Materials & Design, Vol. 67, Pages 261-271
- Grossmann, K., Mühl, A., Löser, M., Cherif, C., Hoffmann, G. and Torun, A.R. (2010). New Solutions for the Manufacturing of Spacer Preforms for Thermoplastic Textile-Reinforced Lightweight Structures, Production Engineering Research and Development, Vol: 4 (6), 589–597.
- Hearle, J., Chen, X. (2009). 3D Woven Preforms and Properties for Textile, North Campus Incubator, Sackville Street, Manchester, UK
- Mancași, N., V., Maxineasa, S., G., Loghin, C., Isopescu, N. and D., Cristian, I. (2021). Hollow 3D-Woven Fabrıc Filled with Textile Waste for Thermal Insulation of Buildings, International Symposium Technical Textiles - Present and Future Proceedings Book.
- Mountasir, A., Hoffmann, G. and Cherif, C. (2011). Development of Weaving Technology for Manufacturing Three-Dimensional Spacer Fabrics with High-Performance Yarns for Thermoplastic Composite Applications: An Analysis of Two-Dimensional Mechanical Properties, Textile Research Journal, Vol: 81(13), 1354–1366.
- Tripathi, L., Chowdhury, S. and Behera, B. K. (2020). Modelling and simulation of compression behaviour of 3D woven hollow composite structures using FEM analysis. Textile & Leather Review, 3(1), 6-18.
- Turgut, F., Koycu, A., Cebeci, H., Neje, G., Behera, B., K., Yenigün, E., O., (2020). Hierarchical CNTs Grown Multifunctional 3D Woven Composite Beams for Aerospace Applications, AIAA Scitech 2020 Forum, 6-10 January, Orlando, FL
- Unal, P. G. (2012). 3D woven fabrics. In Woven fabrics. IntechOpen.
Details
| Primary Language | English |
|---|---|
| Subjects | Wearable Materials |
| Journal Section | Research Articles |
| Authors | |
| Project Number | FBG-2019-21377 |
| Publication Date | June 30, 2024 |
| Submission Date | March 22, 2023 |
| Acceptance Date | March 5, 2024 |
| Published in Issue | Year 2024 Volume: 12 Issue: 2 |
