YENİLİKÇİ VE YÜKSEK PERFORMANSLI MALZEMELERİN ŞEKİLLENDİRİLMESİNDE GELENEKSEL OLMAYAN İMALAT YÖNTEMLERİNİN UYGULAMALARI

Abstract

Bu derleme çalışmasında, akıllı malzemelerin işlenmesinde kullanılan geleneksel olmayan imalat yöntemlerinin kazanımları ve eksikliklerinin detaylı bir analiz yapılarak belirlenmesi amaçlanmıştır. Bu yöntemler arasında aşındırıcı su jeti ile işleme, lazer, elektro erezyon ve tel erezyon işleme en çok kullanılanlar arasındadır. Aşındırıcı su jeti ile işleme, diğer yöntemlere göre bazı üstün özelliklere sahip olması nedeniyle sıklıkla tercih edilmektedir. Diğer geleneksel olmayan imalat yöntemlerine kıyasla aşındırıcı su jeti ile işleme, iş parçası üzerinde beyaz tabaka ve termal hasar oluşturmaması, ısıdan etkilenen bölgesinin olmaması veya düşük olması, tel erezyon işlemeye göre daha yüksek malzeme kaldırma oranına sahip olması ve lazer işlemeye göre iyi yüzey bütünlüğü sağlaması gibi olumlu sonuçlarıyla öne çıkmaktadır. Elektro erezyon ve tel erezyon işleme proseslerinin avantajları, imalatı zor olan çok karmaşık geometriye sahip elektriksel iletken malzemeleri işleyebilmesi, takım ile iş parçası arasında temas olmaması nedeniyle daha az fiziksel deformasyon oluşması ve ısıl işlemden etkilenen bölgelerin daha az olması olarak sıralanabilir. Şekil hafızalı alaşımlar (SMA'lar) geçmişten günümüze birçok araştırmacının konusu olmuştur. Bu alanda birçok çalışma yapılmıştır. Gerçekleştirilen ve gelecekte gerçekleştirilecek olan çalışmalar, SMA'lar hakkında daha fazla bilgiye sahip olmamıza yardımcı olacak ve insanlığa fayda sağlayacak yeni teknolojik ürünlerin keşfedilmesini sağlayacaktır. Bu çalışmada, geleneksel olmayan imalat yöntemlerinin yenilikçi ve yüksek performanslı akıllı malzemeler üzerindeki uygulamaları açıklanmakta ve bu konudaki önceki araştırmaların sonuçları özetlenmeye çalışılmaktadır. Bu çalışmanın gelecekteki çalışmalara rehberlik edeceği düşünülmektedir.

Keywords

• Akıllı Malzemeler
• Şekil Hafızalı Alaşımlar
• Aşındırıcı Su Jeti ile İşleme
• Elektro Erezyon İşleme
• Lazer İşleme
• Tel Elektro Erezyon İşleme (WEDM)

Ethical Statement

Yazar, herhangi bir kurum/kuruluş veya kişi ile bilinen bir çıkar çatışması veya ortak çıkarının olmadığını beyan eder.

APPLICATIONS OF UNTRADITIONAL MANUFACTURING METHODS IN SHAPING INNOVATIVE AND HIGH PERFORMANCE MATERIALS

Abstract

In this review study, it is aimed to determine the gains and shortcomings of the unconventional manufacturing methods used in the machining of smart materials by making a detailed analysis. Among these methods, abrasive water jet machining, laser, electro discharge and wire discharge machining are the most used. Abrasive water jet machining is frequently preferred because it has some superior properties compared to other methods. Compared to other unconventional manufacturing methods, abrasive water jet machining does not create a white layer and thermal damage on the workpiece, has no or low heat affected zone, has a higher material removal rate than wire erosion machining, and has a higher material removal rate than laser machining. It stands out with its positive results such as providing good surface integrity. The advantages of electro-erosion and wire erosion machining processes can be listed as being able to process electrically conductive materials with very complex geometry that are difficult to manufacture, less physical deformation due to no contact between the tool and the workpiece, and fewer areas affected by heat treatment. Shape memory alloys (SMAs) have been the subject of many researchers from the past to present. Many studies have been done in this field. The studies that are carried out and will be carried out in the future will help us to have more information about SMAs and will enable the discovery of new technological products that will benefit humanity. In this study, the applications of unconventional manufacturing methods on innovative and high-performance smart materials are explained and the results of previous research on this subject are tried to be summarized. It is thought that this study will be a guide for future studies.

Keywords

• Smart Materials
• Shape Memory Alloys
• Abrasive Water Jet Method
• Electro Erosion Method
• Laser Method
• Wire Electrical Discharge Machining

Ethical Statement

The author acknowledge that there is no known conflict of interest or common interest with any institution/organization or person.

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