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USING FIRED WALL TILE’S SCRAPS IN FLOOR TILE BODY

Year 2019, Volume: 3 Issue: 2, 133 - 140, 30.04.2019
https://doi.org/10.26900/jsp.3.014

Abstract

The effect of the addition of the fired wall tile’s scraps in floor tile
body was studied. The fired wall tile’s scraps were added to floor tile body
according to 1.96-5.66-10.71-17.85 wt. % ratios. The sintering behavior of the
floor tile was evaluated by measuring the water absorption, fired shrinkage,
dry shrinkage and fired strength. In addition, microstructure and phase
analysis were investigated by scanning electron microscopy (SEM), energy
dispersive x-ray (EDX) and x-ray analysis (XRD). Firing was carried out at 1189
0C for 40 min. in industrial type continuous kiln. It is seen that the addition
of 5.66 wt. % of the wall tile’s scrap to the floor tile increases the fired
strength value. In the XRD analysis, anorthite phase was observed which shows
fired strength and chemical resistance.

References

  • [1] KARAMANOV, A., KARAMANOVA, E., FERRARI, A.M., FERRANTE, F., PELINO, M.,2006, The Effects of Fired Scrap Addition on The Sintering Behaviour of Hard Porcelain. Ceramics International, 32, 727-732. [2] NODEH, A.A., 2017, Influence of Bone Porcelain Scraps on The Physical Characterictics and Phase Composition of a Hard Porcelain Body. Ceramica y Vidrio, 56. 113-118, Spain.
  • [3] TORRES, P., FERNANDES, H.R., AGATHOPOULOS, S., TULYAGANOV, D.U., FERREİRA J.M.F., 2004, Incorporation of Granite Cutting Sludge in Industrial Porcelain Tile Formulations, Journal of The European Ceramic Society, 24. 3177-3185.
  • [4] JOUNIORA, A.N., HOTZA, D., SOLER, C.V., VILCHES, E.S., 2010, Influence of Composition on Mechanical Behaviour of Porcelain Tile.Part II: Mechanical Properties and Microscopic Residual Stress, Material Science and Engineering, A 527, 1736-1743.
  • [5] MARTINI, E., FORTUNA, D., FORTUNA, A., RUBINO, G., TAGLIAFERRI, V., 2017, Sanitser, an innovative sanitary ware body, formulated with waste glass and recycled materials, Ceramica, 63, 542-548
  • [6] LUZ A.P., RİBİERO S., Use of glass waste as a raw material in porcelain stoneware tile mixtures,2007, Ceramics International 33, 761-765
  • [7] MATTEUCI, F., DONDI, M., GUARINI, G., 2002, Effects of Soda-Lime Glass on Sintering and Technogical Properties of Porcelain Stoeware Tiles, Ceramics International, 28(8) 878-880.
  • [8] GDULA, R.A., 1971, Anorthite ceramic dielectric. Am. Ceram. Soc. Bull., 50(6).555-557.
  • [9] ISMAİL, M.G.M.U., ARAI, H., 1992, Sol-gel Synthesis of B2O3-doped Anorthite and its Characteristics. J. Ceram. Soc. Jpn., 100(12) 1385-1389
  • [10] POZUTAK, M., SOLVANG, M., DINGWELL, D., 2006, Temperature independent thermal expansivities of calcium aluminosilicates melts between 1150 and 1973 K in the system anorthite- wollastonite-gehlenit: a density model., Geochim Cosmochim Acta, 70. 3059-3074.
  • [11] KURAMA, S., OZEL, E., 2008, The Influence of different CaO source in the Production of Anorthite Ceramics. Ceramics International, 35. 827-830.
  • [12] KARA, A., ÖZER, F., KAYACI, K., ÖZER, P., 2006, Development of a multipurpose tile body: Phase and microstructural development, 26. 3769-3782.
Year 2019, Volume: 3 Issue: 2, 133 - 140, 30.04.2019
https://doi.org/10.26900/jsp.3.014

Abstract

References

  • [1] KARAMANOV, A., KARAMANOVA, E., FERRARI, A.M., FERRANTE, F., PELINO, M.,2006, The Effects of Fired Scrap Addition on The Sintering Behaviour of Hard Porcelain. Ceramics International, 32, 727-732. [2] NODEH, A.A., 2017, Influence of Bone Porcelain Scraps on The Physical Characterictics and Phase Composition of a Hard Porcelain Body. Ceramica y Vidrio, 56. 113-118, Spain.
  • [3] TORRES, P., FERNANDES, H.R., AGATHOPOULOS, S., TULYAGANOV, D.U., FERREİRA J.M.F., 2004, Incorporation of Granite Cutting Sludge in Industrial Porcelain Tile Formulations, Journal of The European Ceramic Society, 24. 3177-3185.
  • [4] JOUNIORA, A.N., HOTZA, D., SOLER, C.V., VILCHES, E.S., 2010, Influence of Composition on Mechanical Behaviour of Porcelain Tile.Part II: Mechanical Properties and Microscopic Residual Stress, Material Science and Engineering, A 527, 1736-1743.
  • [5] MARTINI, E., FORTUNA, D., FORTUNA, A., RUBINO, G., TAGLIAFERRI, V., 2017, Sanitser, an innovative sanitary ware body, formulated with waste glass and recycled materials, Ceramica, 63, 542-548
  • [6] LUZ A.P., RİBİERO S., Use of glass waste as a raw material in porcelain stoneware tile mixtures,2007, Ceramics International 33, 761-765
  • [7] MATTEUCI, F., DONDI, M., GUARINI, G., 2002, Effects of Soda-Lime Glass on Sintering and Technogical Properties of Porcelain Stoeware Tiles, Ceramics International, 28(8) 878-880.
  • [8] GDULA, R.A., 1971, Anorthite ceramic dielectric. Am. Ceram. Soc. Bull., 50(6).555-557.
  • [9] ISMAİL, M.G.M.U., ARAI, H., 1992, Sol-gel Synthesis of B2O3-doped Anorthite and its Characteristics. J. Ceram. Soc. Jpn., 100(12) 1385-1389
  • [10] POZUTAK, M., SOLVANG, M., DINGWELL, D., 2006, Temperature independent thermal expansivities of calcium aluminosilicates melts between 1150 and 1973 K in the system anorthite- wollastonite-gehlenit: a density model., Geochim Cosmochim Acta, 70. 3059-3074.
  • [11] KURAMA, S., OZEL, E., 2008, The Influence of different CaO source in the Production of Anorthite Ceramics. Ceramics International, 35. 827-830.
  • [12] KARA, A., ÖZER, F., KAYACI, K., ÖZER, P., 2006, Development of a multipurpose tile body: Phase and microstructural development, 26. 3769-3782.
There are 11 citations in total.

Details

Primary Language English
Journal Section Basic Sciences and Engineering
Authors

Savaş Elmas 0000-0003-2913-0303

Publication Date April 30, 2019
Published in Issue Year 2019 Volume: 3 Issue: 2

Cite

APA Elmas, S. (2019). USING FIRED WALL TILE’S SCRAPS IN FLOOR TILE BODY. Journal of Scientific Perspectives, 3(2), 133-140. https://doi.org/10.26900/jsp.3.014