Research Article
BibTex RIS Cite
Year 2022, , 499 - 521, 16.01.2023
https://doi.org/10.26650/JTL.2022.1088652

Abstract

References

  • Başak, E.E., Yılmaz, I.S., Deniz, N. (2019). A lean manufacturing implementation in an industrial product manufacturer. Journal of Industrial Engineering, 30 (3), 157–172.
  • Behnam, D., Ayough, A., Mirghaderi, S.H. (2018). Value stream mapping approach and analytical network process to identify and prioritize production system’s Mudas (case study: natural fibre clothing manufacturing company). Journal of the Textile Institute, 109 (1), 64–72.
  • Bhamu, J., Sangwan, K. (2014). Lean manufacturing: Literature review and research issues. International Journal of Operations & Production Management, 34, 876–940.
  • Birgün, S., Gülen, K.G., Özkan, K. (2006). Yalın üretime geçiş sürecinde değer akişi haritalama tekniğinin kullanilmasi: imalat sektöründe bir uygulama. İstanbul Ticaret Üniversitesi Fen Bilimleri Dergisi, 5 (9), 47–59.
  • Dogan, N.O., Kama, A. (2021). Eliminating non-value-added activities in supply chain: A value stream mapping case study in the manufacturing sector. Niğde Ömer Halisdemir University Journal of Engineering Sciences, 10 (1): 91–99.
  • Emir, S., Akyildiz, M., Eker, C., Tufekci, S., Derici, M., Ocaktan, D. (2019). Ergonomıc risk analysis of employees working in the packaging department. Ergonomics, 2 (2), 126–130.
  • Esen, H., Fığlalı, N. (2013). Çalışma duruşu analiz yöntemleri ve çalışma duruşunun kas- iskelet sistemi rahatsızlıklarına etkileri. Sakarya Üniversitesi Fen Bilimleri Dergisi, 17 (1), 41–51.
  • Gajšek, B., Šinko, S., Kramberger, T., Butlewski, M., Özceylan, E., Đukić, G. (2021). Towards productive and ergonomic order picking: a multi-objective modeling approach. Applied Sciences, 11, 4179.
  • Goren, H.G. (2017). Value stream mapping and simulation for lean manufacturing: A case study in furniture industry. Pamukkale University Journal of Engineering Sciences, 23 (4), 462–469.
  • Gunduz, F.F., Gunduz, S., Dolekoglu, C.O. (2018). Cluster analysis of the EU countries in which Turkey has
  • textile trade. International Journal of Economics and Financial Issues, 8 (5), 332–341.
  • Hita-Gutiérrez, M., Galain, M., Perez, M., Ferre A. (2020). An overview of REBA method applications in the World. International Journal of Environmental Research and Public Health, 17 (8), 2635.
  • Hignett, S., McAtamney, L. (2000). Rapid entire body assessment (REBA). Applied Ergonomics, 31 (2), 201–205.
  • Hodge, G.L., Ross, K.G., Joines, J.A., Thoney, K. (2011). Adapting lean manufacturing principles to the textile industry. Production Planning & Control, 22 (3), 237–247.
  • Kee, D. (2022). Systematic comparison of OWAS, RULA, and REBA based on a literature review. International Journal of Environmental Research and Public Health, 19, 595.
  • Korkmaz, İ.H., Alsu, E., Özceylan, E., Weber, G.W. (2020). Job analysis and time study in logistic activities: A case study in packing and loading processes. Central European Journal of Operations Research, 28, 733–760.
  • Lukodono, R.P., Ulfa, S.K. (2017). Determination of standard time in packaging processing using stopwatch time study to find output standard. Journal of Engineering and Management Industrial System, 5 (2), 87–94.
  • Rohac, T, Januska, M. (2015). Value stream mapping demonstration on a real case study. Procedia Engineering, 100, 520–529.
  • Sevimli, M., Atıcı Ulusu H., Gündüz T. (2018). Pirinç paketleme işinde çalişanlarin çalişma koşullarinin ergonomik risk analizleri ile geliştirilmesi. Balıkesir Üniversitesi Fen Bilimleri Enstitüsü Dergisi, 20 (1), 38–54.
  • Tekin, M., Arslandere, M., Etlioglu, M., Koyuncuoglu, O., Tekin, E. (2018). Application of value flow mapping to a big scale business. Engineering and Technology Management Summit, 300–311.
  • Tokel, D., Dogan, İ., Hocaoglu-Ozyigit, A., Ozyigit, I.I. (2022). Cotton agriculture in Turkey and worldwide economic impacts of Turkish cotton. Journal of Natural Fibers, doi: 10.1080/15440478.2021.2002759.
  • Uslu Divanoğlu S., Taş Ü., Pak E. (2021). Application of methodology of kaizen in assembly line in a production facility in the automotive sector. Journal of Polytechnic, 24 (4), 1533– 1541.
  • Kee D., (2021). Comparison of OWAS, RULA and REBA for assessing potential work- related musculoskeletal disorders. International Journal of Industrial Ergonomics, 83, 103140.
  • Seth, D., Gupta, V., (2005). Application of value stream mapping for lean operations and cycle time reduction: an Indian case study. Production Planning & Control, Vol. 16, No. 1, 44– 59.

Improving the Packaging Process of a Textile Company with Lean Production, Time Study and REBA Analysis

Year 2022, , 499 - 521, 16.01.2023
https://doi.org/10.26650/JTL.2022.1088652

Abstract

Today, companies have to use their resources in the most effective and efficient way in order to effectively meet the increasing competition and changing demands of the customers. Among prominent methods, especially in production, are lean manufacturing techniques, time studies, and ergonomic assessments, alongside being frequently encountered methods. Within the scope of this study, value stream mapping (VSM), time study, and Rapid Entire Body Assessment (REBA) methods were used in order to reach the desired daily shipment amounts using the resources efficiently in the packaging area of the Boyar Kimya textile company, Gaziantep. Firstly, the standard time of the operations was determined by the time study method. The time study method was carried out with the ProTimeEstimation program. Afterwards, the most produced product was selected, the value-adding (VA) and non- value-adding (NVA) operations in the packaging department were determined in detail, and the future state map was created by finding methods to reduce or eliminate NVA operations. The ergonomic evaluation of the working performance of the operators in the packaging department was made with the REBA method. As a result of each method, it has been observed that with the proposed improvements the daily shipment increased dramatically, and the risk levels of the operators decreased.

References

  • Başak, E.E., Yılmaz, I.S., Deniz, N. (2019). A lean manufacturing implementation in an industrial product manufacturer. Journal of Industrial Engineering, 30 (3), 157–172.
  • Behnam, D., Ayough, A., Mirghaderi, S.H. (2018). Value stream mapping approach and analytical network process to identify and prioritize production system’s Mudas (case study: natural fibre clothing manufacturing company). Journal of the Textile Institute, 109 (1), 64–72.
  • Bhamu, J., Sangwan, K. (2014). Lean manufacturing: Literature review and research issues. International Journal of Operations & Production Management, 34, 876–940.
  • Birgün, S., Gülen, K.G., Özkan, K. (2006). Yalın üretime geçiş sürecinde değer akişi haritalama tekniğinin kullanilmasi: imalat sektöründe bir uygulama. İstanbul Ticaret Üniversitesi Fen Bilimleri Dergisi, 5 (9), 47–59.
  • Dogan, N.O., Kama, A. (2021). Eliminating non-value-added activities in supply chain: A value stream mapping case study in the manufacturing sector. Niğde Ömer Halisdemir University Journal of Engineering Sciences, 10 (1): 91–99.
  • Emir, S., Akyildiz, M., Eker, C., Tufekci, S., Derici, M., Ocaktan, D. (2019). Ergonomıc risk analysis of employees working in the packaging department. Ergonomics, 2 (2), 126–130.
  • Esen, H., Fığlalı, N. (2013). Çalışma duruşu analiz yöntemleri ve çalışma duruşunun kas- iskelet sistemi rahatsızlıklarına etkileri. Sakarya Üniversitesi Fen Bilimleri Dergisi, 17 (1), 41–51.
  • Gajšek, B., Šinko, S., Kramberger, T., Butlewski, M., Özceylan, E., Đukić, G. (2021). Towards productive and ergonomic order picking: a multi-objective modeling approach. Applied Sciences, 11, 4179.
  • Goren, H.G. (2017). Value stream mapping and simulation for lean manufacturing: A case study in furniture industry. Pamukkale University Journal of Engineering Sciences, 23 (4), 462–469.
  • Gunduz, F.F., Gunduz, S., Dolekoglu, C.O. (2018). Cluster analysis of the EU countries in which Turkey has
  • textile trade. International Journal of Economics and Financial Issues, 8 (5), 332–341.
  • Hita-Gutiérrez, M., Galain, M., Perez, M., Ferre A. (2020). An overview of REBA method applications in the World. International Journal of Environmental Research and Public Health, 17 (8), 2635.
  • Hignett, S., McAtamney, L. (2000). Rapid entire body assessment (REBA). Applied Ergonomics, 31 (2), 201–205.
  • Hodge, G.L., Ross, K.G., Joines, J.A., Thoney, K. (2011). Adapting lean manufacturing principles to the textile industry. Production Planning & Control, 22 (3), 237–247.
  • Kee, D. (2022). Systematic comparison of OWAS, RULA, and REBA based on a literature review. International Journal of Environmental Research and Public Health, 19, 595.
  • Korkmaz, İ.H., Alsu, E., Özceylan, E., Weber, G.W. (2020). Job analysis and time study in logistic activities: A case study in packing and loading processes. Central European Journal of Operations Research, 28, 733–760.
  • Lukodono, R.P., Ulfa, S.K. (2017). Determination of standard time in packaging processing using stopwatch time study to find output standard. Journal of Engineering and Management Industrial System, 5 (2), 87–94.
  • Rohac, T, Januska, M. (2015). Value stream mapping demonstration on a real case study. Procedia Engineering, 100, 520–529.
  • Sevimli, M., Atıcı Ulusu H., Gündüz T. (2018). Pirinç paketleme işinde çalişanlarin çalişma koşullarinin ergonomik risk analizleri ile geliştirilmesi. Balıkesir Üniversitesi Fen Bilimleri Enstitüsü Dergisi, 20 (1), 38–54.
  • Tekin, M., Arslandere, M., Etlioglu, M., Koyuncuoglu, O., Tekin, E. (2018). Application of value flow mapping to a big scale business. Engineering and Technology Management Summit, 300–311.
  • Tokel, D., Dogan, İ., Hocaoglu-Ozyigit, A., Ozyigit, I.I. (2022). Cotton agriculture in Turkey and worldwide economic impacts of Turkish cotton. Journal of Natural Fibers, doi: 10.1080/15440478.2021.2002759.
  • Uslu Divanoğlu S., Taş Ü., Pak E. (2021). Application of methodology of kaizen in assembly line in a production facility in the automotive sector. Journal of Polytechnic, 24 (4), 1533– 1541.
  • Kee D., (2021). Comparison of OWAS, RULA and REBA for assessing potential work- related musculoskeletal disorders. International Journal of Industrial Ergonomics, 83, 103140.
  • Seth, D., Gupta, V., (2005). Application of value stream mapping for lean operations and cycle time reduction: an Indian case study. Production Planning & Control, Vol. 16, No. 1, 44– 59.
There are 24 citations in total.

Details

Primary Language English
Subjects Industrial Engineering
Journal Section Research Article
Authors

Dilara Muhacır This is me 0000-0003-4923-4652

Muhammed İdris Aktaş This is me 0000-0002-7141-7984

Eren Özceylan 0000-0002-5213-6335

Publication Date January 16, 2023
Submission Date March 16, 2022
Acceptance Date July 7, 2022
Published in Issue Year 2022

Cite

APA Muhacır, D., Aktaş, M. İ., & Özceylan, E. (2023). Improving the Packaging Process of a Textile Company with Lean Production, Time Study and REBA Analysis. Journal of Transportation and Logistics, 7(2), 499-521. https://doi.org/10.26650/JTL.2022.1088652
AMA Muhacır D, Aktaş Mİ, Özceylan E. Improving the Packaging Process of a Textile Company with Lean Production, Time Study and REBA Analysis. JTL. January 2023;7(2):499-521. doi:10.26650/JTL.2022.1088652
Chicago Muhacır, Dilara, Muhammed İdris Aktaş, and Eren Özceylan. “Improving the Packaging Process of a Textile Company With Lean Production, Time Study and REBA Analysis”. Journal of Transportation and Logistics 7, no. 2 (January 2023): 499-521. https://doi.org/10.26650/JTL.2022.1088652.
EndNote Muhacır D, Aktaş Mİ, Özceylan E (January 1, 2023) Improving the Packaging Process of a Textile Company with Lean Production, Time Study and REBA Analysis. Journal of Transportation and Logistics 7 2 499–521.
IEEE D. Muhacır, M. İ. Aktaş, and E. Özceylan, “Improving the Packaging Process of a Textile Company with Lean Production, Time Study and REBA Analysis”, JTL, vol. 7, no. 2, pp. 499–521, 2023, doi: 10.26650/JTL.2022.1088652.
ISNAD Muhacır, Dilara et al. “Improving the Packaging Process of a Textile Company With Lean Production, Time Study and REBA Analysis”. Journal of Transportation and Logistics 7/2 (January 2023), 499-521. https://doi.org/10.26650/JTL.2022.1088652.
JAMA Muhacır D, Aktaş Mİ, Özceylan E. Improving the Packaging Process of a Textile Company with Lean Production, Time Study and REBA Analysis. JTL. 2023;7:499–521.
MLA Muhacır, Dilara et al. “Improving the Packaging Process of a Textile Company With Lean Production, Time Study and REBA Analysis”. Journal of Transportation and Logistics, vol. 7, no. 2, 2023, pp. 499-21, doi:10.26650/JTL.2022.1088652.
Vancouver Muhacır D, Aktaş Mİ, Özceylan E. Improving the Packaging Process of a Textile Company with Lean Production, Time Study and REBA Analysis. JTL. 2023;7(2):499-521.



The JTL is being published twice (in April and October of) a year, as an official international peer-reviewed journal of the School of Transportation and Logistics at Istanbul University.