Non-Traditional Innovative Warehouse Layout Types

Year 2021, Volume: 6 Issue: 2, 197 - 216, 31.10.2021

Ayca Özceylan Mehmet Tanyaş

https://doi.org/10.26650/JTL.2021.990430

Abstract

With the increasing variety of logistics operations, suppliers, and business models, warehouses are increasingly playing an integral role in supply chains. For this reason, warehouses must provide flexibility, accessibility, and efficient functionality more than ever before. Unfortunately, most businesses still use traditional warehouse layout models and focus on warehouse costs rather than the layout. However, if warehouse operations are more effectively performed, less energy will be consumed, leading to increased flexibility in the future. It is necessary to focus on more modern, innovative, and nontraditional warehouse layouts rather than the traditional layout models. Aisle designs that provide access to products in nontraditional innovative warehouse layouts are different from traditional warehouse aisle designs. The main motivation of the nontraditional warehouse design studies is to shorten access distances to the product to reduce the travel time in the warehouse. Aiming to present the nontraditional innovative warehouse layouts focusing on the gaps for researchers and those in the sector, this study analyzes the nontraditional innovative warehouse layouts used or suggested both in the literature and in practice, namely the Flying-V, Fishbone, Inverted-V, Chevron, Leaf, and Butterfly aisle designs, and tries to explain each one in detail with reference to the literature.

Keywords

Nontraditional Warehouse, Innovative Warehouse Layouts, Warehouse Aisle Design

Geleneksel Olmayan Yenilikçi Depo Yerleşim Tipleri ve Tasarımları Üzerine Bir Araştırma

Abstract

Lojistik operasyonların, tedarikçilerin ve işletme modellerinin artan çeşitliliği ile birlikte depolar, tedarik zincirlerinde giderek daha bütünleyici bir rol oynamaya başlamıştır. Bu sebeple, depoların artık her zamankinden daha fazla esneklik, erişilebilirlik ve verimli işlevsellik sağlaması gerekmektedir. Maalesef işletmelerin çoğu halen geleneksel depo yerleşim modellerini kullanmakta ve yerleşimden ziyade depodaki maliyetlere odaklanmaktadırlar. Ancak depolardaki operasyonların daha etkin yürütülmesi, daha az enerji harcanması ve ileriye yönelik olarak daha esnek olunması isteniyor ise geleneksel yerleşim modellerinden ziyade daha modern, yenilikçi ve geleneksel olmayan depo yerleşim şekillerine odaklanılması gerekmektedir. Geleneksel olmayan yenilikçi depo yerleşimlerinde, ürünlere erişimi sağlayan koridor tasarımları geleneksel depo koridor tasarımlarından farklıdır. Geleneksel olmayan depo tasarımları çalışmalarının temel motivasyonu depo içi dolaşım süresinin azaltılması amacı ile ürüne erişim mesafelerinin kısaltılmasıdır. Bu çalışmada hem literatürde hem de pratikte kullanılan veya önerilen geleneksel olmayan yenilikçi depo yerleşimlerinden; Kanat (Flying-V), Kılçık (Fishbone), Ters-Kanat (Inverted-V), Apolet (Chevron), Yaprak (Leaf), Kelebek (Butterfly) koridor tasarımları analiz edilmiş ve her biri literatüre atıfta bulunularak detaylı bir şekilde açıklanmaya çalışılmıştır. Bu sayede araştırmacılar ve sektördekiler için literatürdeki boşluklara da değinerek geleneksel olmayan yenilikçi depo yerleşimlerinin toplu bir şekilde aktarılması amaçlanmıştır.

Keywords

Geleneksel olmayan depo, yenilikçi depo yerleşimleri, depo koridor tasarımları.

References

• Acar, Z., Çakmak, E. (2013). Depolama ve Depo Yönetimi. Nobel Akademik Yayıncılık, Ankara. google scholar
• Bortolini, M., Faccio, M., Gamberi, M., Manzini, R. (2015). Diagonal cross-aisles in unit load warehouses to increase handling performance. International Journal of Production
• Economics, 170 (Part C), 838-849. google scholar
• Bortolini, M., Faccio, M., Ferrari, E., Gamberi, M., Pilati, F. (2019), Design of diagonal cross-aisle warehouses with class-based storage assignment strategy. The International Journal of Advanced Manufacturing Technology, 100, 2521-2536. google scholar
• Bortolini, M., Galizia, F.G., Gamberi, M., Gualano, F., Naldi, L.D. (2021). Non-conventional warehouses: Comparison of the handling performances. SmartInnovation, Systems and Technologies, 200, 193-203. google scholar
• Cardona, L.F., Rivera, L., Martmez, H.J. (2012). Analytical study of the fishbone warehouse layout. International Journal of Logistics Research and Applications, 15 (6), 365-388. google scholar
• Cardona, L.F., Soto, D.F., Rivera, L., Martmez, H.J. (2015). Detailed design of fishbone warehouse layouts with vertical travel. International Journal of Production Economics, 170, 825-837. google scholar
• Clark, K.A., Meller, R.D. (2013). Incorporating vertical travel into non-traditional cross aisles for unit-load warehouse designs. IIE Transactions (Institute of Industrial Engineers), 45 (12), 1322-1331. google scholar
• Custodio, L., Machado, R. (2020). Flexible automated warehouse: A literature review and an innovative framework. The International Journal of Advanced Manufacturing Technology, 106, 533-558. google scholar
• Çelik, M., Süral, H. (2014). Order picking under random and turnover-based storage policies in fishbone aisle warehouses. IIE Transactions (Institute of Industrial Engineers), 46 (3), 283-300. google scholar
• Çolak, M., Aydın Keskin, G., Günel, G., Akkaya, D. (2016). Bir cam işletmesinde kimyasal hammadde deposunun etkin yerleşimi için bir model önerisi. Beykent Üniversitesi Fen ve Mühendislik Bilimleri Dergisi, 9 (2), 55-76. google scholar
• De Koster, R., Le-Duc, T., Roodbergen, K.J. (2017). Design and control of warehouse order picking: A literature review. European Journal of Operational Research, 182, 481-501. google scholar
• Diefenbach, H., Glock, C.H. (2019). Ergonomic and economic optimization of layout and item assignment of a U-shaped order picking zone. Computers and Industrial Engineering, 138, 106094. google scholar
• Esmero, A.T., Branzuela, Q.R.S., Paypa, J.T., Rojo, S.M.S., Sacay, E.S., Selerio, E.F., Ocampo, L.A. (2021). Heuristic comparative assessment of non-conventional warehouse designs. Engineering Management in Production and Services, 13 (1), 89-103. google scholar
• Feng, L., Qi, M., Hua, S., Zhou, Q. (2019). Picking station location in traditional and flying-V aisle warehouses for robotic mobile fulfillment system. IEEE International Conference on Industrial Engineering and Engineering Management, 1436-1440. google scholar
• Glock, C.H., Grosse, E.H. (2012). Storage policies and order picking strategies in U-shaped order-picking systems with a movable base. International Journal of Production Research, 50 (16), 4344-4357. google scholar
• Gue, K. (2008). Generac Power Systems fishbone yerleşimi. https://kevingue.wordpress.com/research/aisle-design-for- warehouses/implementations/generac-power- systems/, Erişim tarihi: 20.06.2021. google scholar
• Gue K.R., Meller R. D. (2009). Aisle configurations for unitload warehouses. IIE Transactions, 41 (3), 171-182. google scholar
• Gue, K.R., Ivanovic, G., Meller, R.D. (2012). A unit-load warehouse with multiple pickup and deposit points and non-traditional aisles. Transportation Research Part E: Logistics and Transportation Review, 48 (4), 795-806. google scholar
• Jiang, M.-X., Feng, D.-Z., Zhao, Y.-L., Yu, M.-F. (2013). Optimization of logistics warehouse layout based on the improved Fishbone layout. System Engineering Theory and Practice, 33 (11), 2920-2929. google scholar
• Masae, M., Glock, C.H., Vichitkunakorn, P. (2020a). Optimal order picker routing in the chevron warehouse. IISE Transactions, 52 (6), 665-687. google scholar
• Masae, M., Glock, C.H., Grosse, E.H. (2020b). Order picker routing in warehouses: A systematic literature review. International Journal of Production Economics, 224, 107564. google scholar
• Masae, M., Glock, C.H., Vichitkunakorn, P. (2021). A method for efficiently routing order pickers in the leaf warehouse. International Journal of Production Economics, 234, 108069. google scholar
• Öztürkoğlu, Ö., Gue, K.R., Meller, R.D. (2012). Optimal unitload warehouse designs for single-command operations. IIE Transactions, 44 (6), 459-475. google scholar
• Öztürkoğlu, Ö., Gue, K.R., Meller, R.D. (2014). A constructive aisle design model for unit- load warehouses with multiple pickup and deposit points. European Journal of Operational Research, 236 (1), 382-394. google scholar
• Öztürkoğlu, Ö. (2016). Effects of varying input and output points on new aisle designs in warehouses. In 2016 IEEE Congress on Evolutionary Computation (CEC), 3925-3932. google scholar
• Öztürkoğlu, Ö., Hoşer, D. (2018a). Yeni bir depo tasarım problemi ve polinomsal zamanlı optimal sipariş toplama algoritması önerisi. Gazi Üniversitesi Mühendislik Mimarlık Fakültesi Dergisi, 33 (4), 15691588. google scholar
• Öztürkoğlu, Ö., Kocaman, Y., Gümüşoğlu, Ş. (2018b). Çok kapılı birim yük depolarda Chevron koridor tasarımının değerlendirilmesi. Gazi Üniversitesi Mühendislik Mimarlık Fakültesi Dergisi, 33 (3), 793-808. google scholar
• Öztürkoğlu, Ö., Hoşer, D. (2019). A discrete cross aisle design model for order-picking warehouses. European Journal of Operational Research, 275 (2), 411-430. google scholar
• Pohl, L.M., Meller, R.D., Gue, K.R. (2009). Optimizing fishbone aisles for dual-command operations in a warehouse. Naval Research Logistics, 56 (5), 389-403. google scholar
• Pohl, L.M., Meller, R.D., Gue, K.R. (2011). Turnover-based storage in non-traditional unit- load warehouse designs. IIE Transactions (Institute of Industrial Engineers), 43 (10), 703- 720. google scholar
• Tanyaş, M., Baskak, M. (2012). Farklı açılardan depoların sınıflandırılması. Ulusal Lojistik ve Tedarik Zinciri Kongresi, Konya. google scholar
• Tanyaş, M., Düzgün, M. (2014). Depo yönetimi: Depo sistemlerinin otomasyonu ve organizasyonu. Nobel Akademik Yayıncılık, Ankara. google scholar
• Toktaş Palut, P., Okçuoğlu, F. (2019). Depo tasarımı ve yerleşimi: Bir gerçek hayat uygulaması. Beykent Üniversitesi Fen ve Mühendislik Bilimleri Dergisi, 12 (2), 14-22. google scholar
• Venkitasubramony, R., Adil, G.K. (2016). Analytical models for pick distances in fishbone warehouse based on exact distance contour. International Journal of Production Research, 54 (14), 4305-4326. google scholar
• Yang, X., Liu, X., Feng, L., Zhang, J., Qi, M. (2021). Non-traditional layout design for robotic mobile fulfillment system with multiple workstations. Algorithms, 14 (7), 203. google scholar
• Zhou, L., Li, Z., Shi, N., Liu, S., Xiong, K. (2019a). Performance analysis of three intelligent algorithms on route selection of fishbone layout. Sustainability (Switzerland), 11 (4), 1148. google scholar
• Zhou, L., Liu, J., Fan, X., Zhu, D., Wu, P., Cao, N. (2019b). Design of V-type warehouse layout and picking path model based on internet of things. IEEE Access, 7, 58419-58428. google scholar
• Zhou, L., Fan, X., Wang, J., Wang, S., Cao, N., Wu, M. (2020). A random classified-storage picking path model for V-type storage layout. Complexity, 2020, 8784910. google scholar