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Investigation of Mechanical and Corrosion Properties of Different Ceramic Reinforced Al Alloy Matrix Nanocomposites

Year 2023, , 1 - 14, 15.03.2023
https://doi.org/10.31466/kfbd.1085130

Abstract

Aluminum metal matrix composites are materials used in many branches such as aircraft, space, automotive and defense industries. Researchers have investigated metal matrix composites by adding different reinforcements in micro size in many studies. In this study, nanocomposite and hybrid nanocomposite samples were produced by powder metallurgy method by adding nano-sized B4C and SiC reinforcements separately and together to aluminum metal matrix composites. The effect of B4C and SiC reinforcement type on the mechanical, physical and corrosion behavior of nanocomposites and hybrid nanocomposites was investigated. As a result of mechanical tests, hardness and bending strength values increased regardless of reinforcement type. The highest hardness (209.9 HB) and bending strength (799.2 MPa) values showed 5% by weight B4C reinforced nanocomposite sample. The lowest porosity value belongs to the unreinforced Al 2024 alloy sample. According to the corrosion test results, the sample with the lowest current density was Al 2024-B4C (0.53 A/cm2x10-6) nanocomposite, and it was approximately 87 times lower than the current density of the unreinforced Al 2024 sample (46.12 A/cm2x10-6).

References

  • Aravind, M., Yu, P., Yau, M.Y., Ng. DHL., (2004). Formation of Al2Cu and AlCu intermetallics in Al(Cu) alloy matrix composites by reaction sintering. Materials Science and Engineering: A, 380, 384-393.
  • Baradeswaran, A., Vettivel, S.C., Elaya, P. A., (2014). Experimental investigation on mechanical behaviour, modelling and optimization of wear parameters of B4C and graphite reinforced aluminium hybrid composites. Materials & Design, 63, 620-632.
  • Canakci, A., Ozsahin, S., Varol, T., (2012). Modeling the influence of a process control agent on the properties of metal matrix composite powders using artificial neural networks. Powder Technology, 228, 26-35.
  • Ceschini, L., Boromei, I., Minak, G., Morri, A., Tarterini, F., (2007). Effect of friction stir welding on microstructure, tensile and fatigue properties of the AA7005/ 10 vol.%Al2O3p composite. Composites Science and Technology, 67, 605-615.
  • Chen, J., Lai, Y.S., Wang, Y.W., Kao, C.R., (2011). Investigation of growth behavior of Al-Cu intermetallic compounds in Cu wire bonding. Microelectronics Reliability, 51, 125-129.
  • Çevik, Z.A., Karabacak, A.H., Kök, M., Çanakçı, A., Kumar, S.S., Varol, T., (2021). The effect of machining precesses on the physical and surface characteristics of AA2024-B4C-SiC hybrid nanocomposites fabricated by hot pressing method. Journal of Composites Materials, 55, 2657-2671.
  • Dinaharan, I., Balakrishnan, M., David, R. S. J., Akinlabi, E.T., (2019). Microstructural characterization and tensile behavior of friction stir processed AA6061/Al2Cu cast aluminum matrix composites. Journal of Alloys and Compounds, 781, 270-279.
  • Dutkiewicz, J., Litynska, L., Maziarz, W., Haberko, K., Pyda, W., Kanciruk, A., (2005). Structure and properties of nanocomposites prepared from ball milled 6061aluminium alloy with ZrO2 nanoparticles. Crystal Research and Technology, 44, 1163-9.
  • Karakoç, H., Ovalı, İ., Dündar, S., Çıtak, R., (2019). Wear and mechanical properties of Al6061/SiC/B4C hybrid composites produced with powder metallurgy. Journal of Materials Research and Technology, 8, 5348-5361.
  • Mishra, A.K., Balasubramaniam, R., Tiwari, S., (2007). Corrosion inhibition of 6061‐SiC by rare earth chlorides. Anti-Corrosion Methods and Materials, 54, 37-46.
  • Mula, S., Padhi, P., Panigrahi, S. C., Pabi, S. K., Ghosh, S., (2009). On structure and mechanical properties of ultrasonically cast Al–2% Al2O3 nanocomposite. Materials Research Bulletin, 44, 1154-60.
  • Onoro, J., Salvador, M. D., Cambronero, L. E. G., (2009). High-temperature mechanical properties of aluminum alloys reinforced with boron carbide particles. Materials Science Engineering A, 499, 421-426.
  • Rahimiana, M., Ehsania, N., Parvin, N., Baharvandi, H. R., (2009). The effect of particle size, sintering temperature and sintering time on the properties of Al–Al2O3 composites made by powder metallurgy. Journal of Materials Processing Technology, 209, 5387-5393.
  • Sahin, Y., Murphy, S., (1996). The effect of fiber orientation of the dry sliding wear of borsic-reinforced 2014 aluminum alloy. Journal of Materials Science, 34, 5399-5407.
  • Tang, F., Anderson, E. I., Herold, T.G., Prask, H., (2004). Pure Al matrix composites produced by vacuum hot pressing: tensile properties and strengthhening mechanisms. Materials Science Engineering A, 383, 362-373.
  • Torralba, J. M., Costa, C. E., Velasco, F., (2003). P/M aluminum matrix composites: an overview. Journal of Materials Processing Technology, 133, 203-206.
  • Torres, B. H., Ibanez, L., Garcia-Escorial, J. A., (2002). Mechanical properties of some PM aluminize and silicate reinforced 2124 aluminum matrix composites. Scripta Materialia, 47, 45-49.
  • Varol, T., Canakci, A., Ozsahin, S., (2013). Artificial neural network modeling to effect of reinforcement properties on the physical and mechanical properties of Al2024–B4C composites produced by powder metallurgy. Composites Part B: Engineering, 54, 224-233.
  • Wu, S., Nakae, H., (1999). Nucleation effect of alumina in Al-Si/Al2O3 composites. Journal of Materials Science Letters, 18, 321-323.
  • Zhang, W., Yamashita, S., Kita, H., (2021). A study of B4C-SiC composite for self-lubrication. Journal of the American Ceramic Society, 104, 2325-2336.

Farklı Seramik Takviyeli Al Alaşım Matrisli Nanokompozitlerin Mekanik ve Korozyon Özelliklerinin İncelenmesi

Year 2023, , 1 - 14, 15.03.2023
https://doi.org/10.31466/kfbd.1085130

Abstract

Alüminyum metal matrisli kompozitler uçak, uzay, otomotiv ve savunma sanayi gibi birçok dalda kullanılan malzemelerdir. Araştırmacılar birçok çalışmada metal matrisli kompozitlere farklı takviyeleri mikro boyutta ekleyerek araştırmışlardır. Bu çalışmada ise, nano boyutta B4C ve SiC takviyeleri ayrı ayrı ve birlikte alüminyum metal matrisli kompozitlere ilave edilerek nanokompozit ve hibrit nanokompozit numuneler toz metalurjisi yöntemi ile üretilmiştir. B4C ve SiC takviye türünün nanokompozitlerin ve hibrit nanokompozitin mekanik ve korozyon davranışı üzerindeki etkisi incelenmiştir. Mekanik testler sonucu takviye türü ne olursa olsun sertlik ve eğme mukavemeti değerleri artmıştır. En yüksek sertlik (209.9 HB) ve eğme mukavemeti (799.2 MPa) değerleri ağırlıkça %5 B4C takviyeli nanokompozit numune göstermiştir. En düşük porozite değeri ise takviyesiz Al 2024 alaşım numunesine aittir. Korozyon testi sonuçlarına göre ise en düşük akım yoğunluğuna sahip numune Al 2024-B4C (0.53 A/cm2x10-6) nanokompozitidir ve ayrıca takviyesiz Al 2024 numunesinin (46.12 A/cm2x10-6) akım yoğunluğundan yaklaşık 87 kat daha düşüktür.

References

  • Aravind, M., Yu, P., Yau, M.Y., Ng. DHL., (2004). Formation of Al2Cu and AlCu intermetallics in Al(Cu) alloy matrix composites by reaction sintering. Materials Science and Engineering: A, 380, 384-393.
  • Baradeswaran, A., Vettivel, S.C., Elaya, P. A., (2014). Experimental investigation on mechanical behaviour, modelling and optimization of wear parameters of B4C and graphite reinforced aluminium hybrid composites. Materials & Design, 63, 620-632.
  • Canakci, A., Ozsahin, S., Varol, T., (2012). Modeling the influence of a process control agent on the properties of metal matrix composite powders using artificial neural networks. Powder Technology, 228, 26-35.
  • Ceschini, L., Boromei, I., Minak, G., Morri, A., Tarterini, F., (2007). Effect of friction stir welding on microstructure, tensile and fatigue properties of the AA7005/ 10 vol.%Al2O3p composite. Composites Science and Technology, 67, 605-615.
  • Chen, J., Lai, Y.S., Wang, Y.W., Kao, C.R., (2011). Investigation of growth behavior of Al-Cu intermetallic compounds in Cu wire bonding. Microelectronics Reliability, 51, 125-129.
  • Çevik, Z.A., Karabacak, A.H., Kök, M., Çanakçı, A., Kumar, S.S., Varol, T., (2021). The effect of machining precesses on the physical and surface characteristics of AA2024-B4C-SiC hybrid nanocomposites fabricated by hot pressing method. Journal of Composites Materials, 55, 2657-2671.
  • Dinaharan, I., Balakrishnan, M., David, R. S. J., Akinlabi, E.T., (2019). Microstructural characterization and tensile behavior of friction stir processed AA6061/Al2Cu cast aluminum matrix composites. Journal of Alloys and Compounds, 781, 270-279.
  • Dutkiewicz, J., Litynska, L., Maziarz, W., Haberko, K., Pyda, W., Kanciruk, A., (2005). Structure and properties of nanocomposites prepared from ball milled 6061aluminium alloy with ZrO2 nanoparticles. Crystal Research and Technology, 44, 1163-9.
  • Karakoç, H., Ovalı, İ., Dündar, S., Çıtak, R., (2019). Wear and mechanical properties of Al6061/SiC/B4C hybrid composites produced with powder metallurgy. Journal of Materials Research and Technology, 8, 5348-5361.
  • Mishra, A.K., Balasubramaniam, R., Tiwari, S., (2007). Corrosion inhibition of 6061‐SiC by rare earth chlorides. Anti-Corrosion Methods and Materials, 54, 37-46.
  • Mula, S., Padhi, P., Panigrahi, S. C., Pabi, S. K., Ghosh, S., (2009). On structure and mechanical properties of ultrasonically cast Al–2% Al2O3 nanocomposite. Materials Research Bulletin, 44, 1154-60.
  • Onoro, J., Salvador, M. D., Cambronero, L. E. G., (2009). High-temperature mechanical properties of aluminum alloys reinforced with boron carbide particles. Materials Science Engineering A, 499, 421-426.
  • Rahimiana, M., Ehsania, N., Parvin, N., Baharvandi, H. R., (2009). The effect of particle size, sintering temperature and sintering time on the properties of Al–Al2O3 composites made by powder metallurgy. Journal of Materials Processing Technology, 209, 5387-5393.
  • Sahin, Y., Murphy, S., (1996). The effect of fiber orientation of the dry sliding wear of borsic-reinforced 2014 aluminum alloy. Journal of Materials Science, 34, 5399-5407.
  • Tang, F., Anderson, E. I., Herold, T.G., Prask, H., (2004). Pure Al matrix composites produced by vacuum hot pressing: tensile properties and strengthhening mechanisms. Materials Science Engineering A, 383, 362-373.
  • Torralba, J. M., Costa, C. E., Velasco, F., (2003). P/M aluminum matrix composites: an overview. Journal of Materials Processing Technology, 133, 203-206.
  • Torres, B. H., Ibanez, L., Garcia-Escorial, J. A., (2002). Mechanical properties of some PM aluminize and silicate reinforced 2124 aluminum matrix composites. Scripta Materialia, 47, 45-49.
  • Varol, T., Canakci, A., Ozsahin, S., (2013). Artificial neural network modeling to effect of reinforcement properties on the physical and mechanical properties of Al2024–B4C composites produced by powder metallurgy. Composites Part B: Engineering, 54, 224-233.
  • Wu, S., Nakae, H., (1999). Nucleation effect of alumina in Al-Si/Al2O3 composites. Journal of Materials Science Letters, 18, 321-323.
  • Zhang, W., Yamashita, S., Kita, H., (2021). A study of B4C-SiC composite for self-lubrication. Journal of the American Ceramic Society, 104, 2325-2336.
There are 20 citations in total.

Details

Primary Language Turkish
Subjects Engineering
Journal Section Articles
Authors

Abdullah Hasan Karabacak 0000-0003-4551-5254

Aykut Çanakçı 0000-0001-5244-6467

Publication Date March 15, 2023
Published in Issue Year 2023

Cite

APA Karabacak, A. H., & Çanakçı, A. (2023). Farklı Seramik Takviyeli Al Alaşım Matrisli Nanokompozitlerin Mekanik ve Korozyon Özelliklerinin İncelenmesi. Karadeniz Fen Bilimleri Dergisi, 13(1), 1-14. https://doi.org/10.31466/kfbd.1085130