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Year 2025, Volume: 13 Issue: 4, 1193 - 1210, 01.12.2025
https://doi.org/10.36306/konjes.1622701

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References

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  • M. Dirauf, I. Muljajew, C. Weber, and U. S. Schubert, “Recent advances in degradable synthetic polymers for biomedical applications ‐ Beyond polyesters”, Progress in Polymer Science, vol. 129, pp. 101547, Haz. 2022, doi: 10.1016/j.progpolymsci.2022.101547.
  • E. Dhanumalayan and G. M. Joshi, “Performance properties and applications of polytetrafluoroethylene (PTFE)—a review”, Advanced Composites and Hybrid Materials, vol. 1, no 2, pp. 247-268, Haz. 2018, doi: 10.1007/s42114-018-0023-8.
  • D.-Y. Chang, C.-H. Lin, X.-Y. Wu, C.-C. Yang, and S.-C. Chou, “Cutting force, Vibration, and Temperature in Drilling on a Thermoplastic Material of PEEK”, Journal of Thermoplastic Composite Materials, vol. 36, no 3, pp. 1088-1112, Mar. 2023, doi: 10.1177/08927057211052325.
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  • M. Thiruchitrambalam, D. B. Kumar, D. Shanmugam, and M. Jawaid, “A review on PEEK composites–Manufacturing methods, properties and applications”, Materials Today: Proceedings, vol. 33, pp. 1085-1092, 2020.
  • A. S. Pouzada, Design and Manufacturing of Plastics Products: Integrating Traditional Methods with Additive Manufacturing. William Andrew, 2021.
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INVESTIGATION OF THE MACHINABILITY OF PEEK, PP AND PTFE HIGH PERFORMANCE ENGINEERING THERMOPLASTICS FOLLOWING HEAT TREATMENT

Year 2025, Volume: 13 Issue: 4, 1193 - 1210, 01.12.2025
https://doi.org/10.36306/konjes.1622701

Abstract

This study investigates the machinability of heat-treated engineering thermoplastics, focusing on Polyetheretherketone (PEEK), Polypropylene (PP), and PolyTetraFluoroEthylene (PTFE), widely used in industry. The materials were annealed at various temperatures, holding times, and cooling rates in an industrial furnace. Heat-treated and non-heat-treated specimens were compared for dimensional accuracy and hardness. Machining, including both milling and drilling operations, was performed on a 5-axis HAAS UMC 750 CNC machine using different cutting tools and machining parameters. Results showed that heat treatment improved dimensional accuracy, especially in PEEK and PTFE, and increased hardness by 7%, 6%, and 11% for PEEK, PP, and PTFE, respectively. Surface roughness decreased, enhancing the surface quality of machined parts. Significant changes in chip morphology, including thickness, color, and length, were observed in heat-treated specimens. These findings demonstrate the beneficial effects of heat treatment on the machinability and mechanical properties of thermoplastics, offering valuable insights for industrial applications.

Ethical Statement

The authors declares that the study complies with all applicable laws and regulations and meets ethical standards.

Supporting Institution

Not applicable.

Project Number

No

Thanks

Not applicable.

References

  • I. M. Alarifi, “A review on factors affecting machinability and properties of fiber-reinforced polymer composites”, Journal of Natural Fibers, vol. 20, no 1, pp. 2154304, 2023.
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  • A. Cüreoğlu, E. Şap, and M. Uzun, “PVD Yöntemi Kullanılarak Kaplanan PEEK Numunelerin Mekanik Özelliklerinin İncelenmesi”, Iğdır Üniversitesi Fen Bilimleri Enstitüsü Dergisi, vol. 13, no 2, pp. 1189-1198, Haz. 2023, doi: 10.21597/jist.1208747.
  • A. Gurses, Introduction to polymer-clay nanocomposites. CRC Press, 2015.
  • S. Jeet, A. Barua, and S. Kar, “An Overwiew on Machining of Engineering Polymers”, International Journal of Scientific and Engineering Research, vol. 9, no 4, pp. 46-50, 2018.
  • L. W. McKeen, The effect of long term thermal exposure on plastics and elastomers. William Andrew, 2021.
  • A. Shrivastava, Introduction to plastics engineering. William Andrew, 2018.
  • A. Aytaç, M. S. Işik, B. Çanakçi, T. Özdemi̇r, K. Azteki̇n, and H. İpek, “AISI 1008 1040 ve 4140 çeliklerinde ısıl işlem, karbon oranı ve alaşım elementlerinin mikroyapı ve mekanik özelliklere etkisinin incelenmesi”, Savunma Bilimleri Dergisi, vol. 17, no 2, Art. pp. 2, Kas. 2018, doi: 10.17134/khosbd.477252.
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  • Y. Yan, Y. Mao, B. Li, and P. Zhou, “Machinability of the Thermoplastic Polymers: PEEK, PI, and PMMA”, Polymers, vol. 13, no 1, Art. pp. 1, Oca. 2021, doi: 10.3390/polym13010069.
  • J. Butt and R. Bhaskar, “Investigating the effects of annealing on the mechanical properties of FFF-printed thermoplastics”, Journal of Manufacturing and Materials Processing, vol. 4, no 2, pp. 38, 2020.
  • A. Gnatowski, R. Gołębski, and P. Sikora, “Analysis of the Impact of Changes in Thermomechanical Properties of Polymer Materials on the Machining Process of Gears”, Polymers, vol. 13, no 1, Art. pp 1, Oca. 2021, doi: 10.3390/polym13010028.
  • N. Yi, R. Davies, A. Chaplin, P. McCutchion, and O. Ghita, “Slow and fast crystallising poly aryl ether ketones (PAEKs) in 3D printing: Crystallisation kinetics, morphology, and mechanical properties”, Additive Manufacturing, vol. 39, pp. 101843, 2021.
  • J.-N. Park and G.-J. Cho, “A study on the cutting characteristics of the glass fiber reinforced plastics by drill tools”, Journal of Precision Engineering and Manufacturing, vol. 8, no 1, pp. 11-15, 2007.
  • C. Al Christopher, Í. G. da Silva, K. D. Pangilinan, Q. Chen, E. B. Caldona, and R. C. Advincula, “High performance polymers for oil and gas applications”, Reactive and Functional Polymers, vol. 162, pp. 104878, 2021.
  • G. Fu, D. Huo, I. Shyha, F. Sun, ve Q. Gao, “Machinability investigation of polymer/GNP nanocomposites in micro-milling”, The International Journal of Advanced Manufacturing Technology, c. 119, sy 3, ss. 2341-2353, Mar. 2022, doi: 10.1007/s00170-021-08471-8.
  • W. Wang, G. Zhao, X. Wu, and Z. Zhai, “The effect of high temperature annealing process on crystallization process of polypropylene, mechanical properties, and surface quality of plastic parts”, Journal of Applied Polymer Science, vol. 132, no 46, pp. n/a-n/a, Ara. 2015, doi: 10.1002/app.42773.
  • O. Coban, M. Ozgur Bora, E. Avcu, and T. Sinmazcelik, “The influence of annealing on the crystallization and tribological behavior of MWNT/PEEK nanocomposites”, Polymer Composites, vol. 32, no 11, pp. 1766-1771, 2011, doi: 10.1002/pc.21208.
  • S. Najeeb, M. S. Zafar, Z. Khurshid, and F. Siddiqui, “Applications of polyetheretherketone (PEEK) in oral implantology and prosthodontics”, Journal of Prosthodontic Research, vol. 60, no 1, pp. 12-19, Oca. 2016, doi: 10.1016/j.jpor.2015.10.001.
  • S. Tekin, S. Cangül, Ö. Adıgüzel, and Y. Değer, “Areas for use of PEEK material in dentistry”, International Dental Research, vol. 8, no 2, Art. pp. 2, Ağu. 2018, doi: 10.5577/intdentres.2018.vol8.no2.6.
  • M. Dirauf, I. Muljajew, C. Weber, and U. S. Schubert, “Recent advances in degradable synthetic polymers for biomedical applications ‐ Beyond polyesters”, Progress in Polymer Science, vol. 129, pp. 101547, Haz. 2022, doi: 10.1016/j.progpolymsci.2022.101547.
  • E. Dhanumalayan and G. M. Joshi, “Performance properties and applications of polytetrafluoroethylene (PTFE)—a review”, Advanced Composites and Hybrid Materials, vol. 1, no 2, pp. 247-268, Haz. 2018, doi: 10.1007/s42114-018-0023-8.
  • D.-Y. Chang, C.-H. Lin, X.-Y. Wu, C.-C. Yang, and S.-C. Chou, “Cutting force, Vibration, and Temperature in Drilling on a Thermoplastic Material of PEEK”, Journal of Thermoplastic Composite Materials, vol. 36, no 3, pp. 1088-1112, Mar. 2023, doi: 10.1177/08927057211052325.
  • J. C. Campos Rubio, T. H. Panzera, and F. Scarpa, “Machining behaviour of three high-performance engineering plastics”, Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, vol. 229, no 1, pp. 28-37, Oca. 2015, doi: 10.1177/0954405414525142.
  • M. Thiruchitrambalam, D. B. Kumar, D. Shanmugam, and M. Jawaid, “A review on PEEK composites–Manufacturing methods, properties and applications”, Materials Today: Proceedings, vol. 33, pp. 1085-1092, 2020.
  • A. S. Pouzada, Design and Manufacturing of Plastics Products: Integrating Traditional Methods with Additive Manufacturing. William Andrew, 2021.
  • U. Bozan, E. Altuncu, and F. Üstel, “Nano partikül takviyeli teflon kaplamaların üretilmesi ve karakterizasyonu”, Sakarya University Journal of Science, vol. 18, no 1, pp. 21-30, 2014.
  • O. Taş, A. Hayırkuş, A. Onat, and M. Yazıcı, “Farklı mühendislik yaklaşımlarıyla kompozit malzemeler III”, pp. 15-40. Türkiye: Özgür Yayınları, 2023.
  • Aksan yüzey teknolojileri, “Polietereterketon ( PEEK ) teknik özellikleri”, 08 Haziran 2024. Erişim: 21 Mart 2025. [Çevrimiçi]. Erişim adresi: https://www.aksanyuzeyteknolojileri.com.tr/polietereterketon-peek-teknik-ozellikleri/
  • “Annealing guidelines for plastic stock shapes | Boedeker”. Erişim: 20 Mart 2025. [Çevrimiçi]. Erişim adresi: https://www.boedeker.com/Technical-Resources/Technical-Library/Plastic-Annealing-Guidelines?utm_source=kiteboarder.com.au&srsltid=AfmBOoqLiteT26dBjaDigk-Faa4651msScZOE1deM405jYCnzljeqwP_
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There are 61 citations in total.

Details

Primary Language English
Subjects Mechanical Engineering (Other)
Journal Section Research Article
Authors

Muhammet Faruk Toprak 0000-0001-9066-0886

Şakir Altınsoy 0000-0002-1893-2266

Nuray Beköz Üllen 0000-0003-2705-2559

M. Hüsnü Dirikolu 0000-0001-6279-2283

Project Number No
Publication Date December 1, 2025
Submission Date January 18, 2025
Acceptance Date August 5, 2025
Published in Issue Year 2025 Volume: 13 Issue: 4

Cite

IEEE M. F. Toprak, Ş. Altınsoy, N. Beköz Üllen, and M. H. Dirikolu, “INVESTIGATION OF THE MACHINABILITY OF PEEK, PP AND PTFE HIGH PERFORMANCE ENGINEERING THERMOPLASTICS FOLLOWING HEAT TREATMENT”, KONJES, vol. 13, no. 4, pp. 1193–1210, 2025, doi: 10.36306/konjes.1622701.