Research Article
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Evaluating machine utilization times for roadheaders used in coal mines: Regression and artificial neural network analyses

Year 2023, , 141 - 151, 20.10.2023
https://doi.org/10.30797/madencilik.1310876

Abstract

Roadheaders are extensively utilized for tunnel heading rock engineering applications all over the world. To create a work plan and calculate costs, it is critical to forecast roadheader performance as precisely as possible. Machine utilization time (MUT) is required for the calculation of daily advance rate of roadheaders. This paper investigates the values of MUT for roadheaders used in underground coal mines. The performance measurements were conducted on fifty different locations for axial machines and thirty-nine different locations for transverse machines. MUT values vary from 15 % to 37.5 % with an average of 26.3 % for axial roadheaders, and vary from 6.9 % to 37.9 % with an average of 18.4 % for transvers roadheaders. The average MUT is 25.4% for all measurements. The percentage of average support time approximately equals to the average MUT. Multiple regression and artificial neural network models were also developed for estimating MUT. Concluding remark is that the determined MUT values and the derived estimation models for roadheaders will be very useful for coal miners.

Supporting Institution

TÜBİTAK

Project Number

217M740

Thanks

The authors thank TUBITAK (The Scientific and Technological Research Council of Turkey) for the support of the project (Project No. 217M740). The authors also thank Park Termik Elektrik Sanayi ve Ticaret A.Ş., Hattat Enerji ve Maden Ticaret A.Ş., Polyak Eynez Enerji Üretim Madencilik San. ve Tic. A.Ş., İmbat Madencilik Enerji Turizm San. Tic..A.Ş., Demir Export A.Ş., YS Madencilik San. ve Tic. Ltd. Ş. and Kömür İşletmeleri A.Ş. for allowing the field studies.

References

  • Abdolreza, Y.C., Yakhchali, S.H.. 2013. A new model to predict roadheader performance using rock mass properties. Journal of Coal Science and Engineering. 19 (1), 51-56.
  • Bilgin, N., Seyrek, T., Erdinc, E., Shahriar, K. 1990. Roadheaders clean valuable tips for Istanbul Metro. Tunnels and Tunnelling. 22, 29–32.
  • Bilgin, N., Dincer, T., Copur, H., Erdogan, M. 2004. Some geological and geotechnical factors affecting the performance of a roadheader in an inclined tunnel. Tunnelling and Underground Space Technology. 19, 629–636.
  • Bilgin, N., Tumac, D. Feridunoglu, C., Karakas, A.R., Akgul, M. 2005. The performance of a roadheader in high strength rock formations in Küçüksu tunnel. Proc. of the 31th ITA-AITES World Tunnel Congress. Istanbul, Turkey, pp. 815-820.
  • Bilgin, N., Copur, H., Balci, C. 2014. Mechanical Excavation in Mining and Civil Industries. CRC Press, Taylor and Francis Group.
  • Copur, H., Ozdemir, L., Rostami, J. 1998. Roadheader Applications in Mining and Tunneling Industries. Annual Meeting of American Society for Mining, Metallurgy and Exploration (SME). Orlando, Florida, March 10-12, Preprint Number: 98-185.
  • Copur, H., Tuncdemir, H., Bilgin, N., Dincer, T. 2001. Specific energy as a criterion for the use of rapid excavation systems in Turkish mines. The Institution of Mining and Metallurgy, Transactions Section-A Mining Technology. 110, A149–A157.
  • Ebrahimabadi, A., Goshtasbi, K., Shahriar, K., CheraghiSeifabad, M. 2011. A model to predict the performance of roadheadersbased on rock mass brittleness index. Journal of the Southern African Institute of Mining and Metallurgy. 111, 355-364.
  • Gehring, K.H., 1989. A cutting comparison. Tunnels and Tunnelling. 21, 27–30.
  • Göktan, R.M., Güneş, N. 2005. A comparative study of Schmidt hammer testing procedures with reference to rock cutting machine performance prediction. International Journal of Rock Mechanics & Mining Sciences. 42(3), 466-472.
  • Kahraman, E., Kahraman, S. 2016. The performance prediction of roadheaders from easy testing methods. Bulletin of Engineering Geology and the Environment. 75, 1585-1596.
  • Kahraman, S., Aloglu, A. S., Aydın B., Saygın, E. 2019. The needle penetration index to estimate the performance of an axial type roadheader used in a coal mine. Geomechanics and Geophysics for Geo-Energy and Geo-Resources. 5, 37–45.
  • Ocak, I., Bilgin, N. 2010. Comparative studies on the performance of a roadheader, impact hammer and drilling and blasting method in the excavation of metro station tunnels in Istanbul. Tunnelling and Underground Space Technology. 25, 181–187.
  • Ocak, I. 2008. Comparison of Machine Utilization Time and Performance for Roadheader and Impact Hammer in Kadikoy-Kartal Metro Tunnels (Istanbul). 8th International Multidisciplinary Scientific GeoConference SGEM 2008. 1-4 July, Bulgaria, pp.269-276.
  • Rostami, J., Ozdemir, L., Neil, D.M. 1994. Performance prediction: A key issue in mechanical hard rock mining. Mining Engineering. 11, 1263- 1267.
  • Thuro, K., Plinninger, R.J. 1999. Roadheader excavation performance - geological and geotechnical influences. The 9th ISRM Congress, Theme 3: Rock dynamics and tectonophysics / Rock cutting and drilling, Paris, pp. 1241–1244.
  • Tumac, D., Bilgin, N., Feridunoglu, C., Ergin, H., 2007. Estimation of rock cuttability from shore hardness and compressive strength properties. Rock Mechanics and Rock Engineering. 40 (5), 477–490.
Year 2023, , 141 - 151, 20.10.2023
https://doi.org/10.30797/madencilik.1310876

Abstract

Project Number

217M740

References

  • Abdolreza, Y.C., Yakhchali, S.H.. 2013. A new model to predict roadheader performance using rock mass properties. Journal of Coal Science and Engineering. 19 (1), 51-56.
  • Bilgin, N., Seyrek, T., Erdinc, E., Shahriar, K. 1990. Roadheaders clean valuable tips for Istanbul Metro. Tunnels and Tunnelling. 22, 29–32.
  • Bilgin, N., Dincer, T., Copur, H., Erdogan, M. 2004. Some geological and geotechnical factors affecting the performance of a roadheader in an inclined tunnel. Tunnelling and Underground Space Technology. 19, 629–636.
  • Bilgin, N., Tumac, D. Feridunoglu, C., Karakas, A.R., Akgul, M. 2005. The performance of a roadheader in high strength rock formations in Küçüksu tunnel. Proc. of the 31th ITA-AITES World Tunnel Congress. Istanbul, Turkey, pp. 815-820.
  • Bilgin, N., Copur, H., Balci, C. 2014. Mechanical Excavation in Mining and Civil Industries. CRC Press, Taylor and Francis Group.
  • Copur, H., Ozdemir, L., Rostami, J. 1998. Roadheader Applications in Mining and Tunneling Industries. Annual Meeting of American Society for Mining, Metallurgy and Exploration (SME). Orlando, Florida, March 10-12, Preprint Number: 98-185.
  • Copur, H., Tuncdemir, H., Bilgin, N., Dincer, T. 2001. Specific energy as a criterion for the use of rapid excavation systems in Turkish mines. The Institution of Mining and Metallurgy, Transactions Section-A Mining Technology. 110, A149–A157.
  • Ebrahimabadi, A., Goshtasbi, K., Shahriar, K., CheraghiSeifabad, M. 2011. A model to predict the performance of roadheadersbased on rock mass brittleness index. Journal of the Southern African Institute of Mining and Metallurgy. 111, 355-364.
  • Gehring, K.H., 1989. A cutting comparison. Tunnels and Tunnelling. 21, 27–30.
  • Göktan, R.M., Güneş, N. 2005. A comparative study of Schmidt hammer testing procedures with reference to rock cutting machine performance prediction. International Journal of Rock Mechanics & Mining Sciences. 42(3), 466-472.
  • Kahraman, E., Kahraman, S. 2016. The performance prediction of roadheaders from easy testing methods. Bulletin of Engineering Geology and the Environment. 75, 1585-1596.
  • Kahraman, S., Aloglu, A. S., Aydın B., Saygın, E. 2019. The needle penetration index to estimate the performance of an axial type roadheader used in a coal mine. Geomechanics and Geophysics for Geo-Energy and Geo-Resources. 5, 37–45.
  • Ocak, I., Bilgin, N. 2010. Comparative studies on the performance of a roadheader, impact hammer and drilling and blasting method in the excavation of metro station tunnels in Istanbul. Tunnelling and Underground Space Technology. 25, 181–187.
  • Ocak, I. 2008. Comparison of Machine Utilization Time and Performance for Roadheader and Impact Hammer in Kadikoy-Kartal Metro Tunnels (Istanbul). 8th International Multidisciplinary Scientific GeoConference SGEM 2008. 1-4 July, Bulgaria, pp.269-276.
  • Rostami, J., Ozdemir, L., Neil, D.M. 1994. Performance prediction: A key issue in mechanical hard rock mining. Mining Engineering. 11, 1263- 1267.
  • Thuro, K., Plinninger, R.J. 1999. Roadheader excavation performance - geological and geotechnical influences. The 9th ISRM Congress, Theme 3: Rock dynamics and tectonophysics / Rock cutting and drilling, Paris, pp. 1241–1244.
  • Tumac, D., Bilgin, N., Feridunoglu, C., Ergin, H., 2007. Estimation of rock cuttability from shore hardness and compressive strength properties. Rock Mechanics and Rock Engineering. 40 (5), 477–490.
There are 17 citations in total.

Details

Primary Language English
Subjects Excavation Mechanics, Coal
Journal Section Research Article
Authors

Sair Kahraman 0000-0001-7903-143X

Masoud Rostami 0000-0001-5411-6939

Behnaz Dibavar 0000-0002-2680-4192

Project Number 217M740
Publication Date October 20, 2023
Submission Date June 7, 2023
Published in Issue Year 2023

Cite

APA Kahraman, S., Rostami, M., & Dibavar, B. (2023). Evaluating machine utilization times for roadheaders used in coal mines: Regression and artificial neural network analyses. Bilimsel Madencilik Dergisi, 62(3), 141-151. https://doi.org/10.30797/madencilik.1310876
AMA Kahraman S, Rostami M, Dibavar B. Evaluating machine utilization times for roadheaders used in coal mines: Regression and artificial neural network analyses. Madencilik. October 2023;62(3):141-151. doi:10.30797/madencilik.1310876
Chicago Kahraman, Sair, Masoud Rostami, and Behnaz Dibavar. “Evaluating Machine Utilization Times for Roadheaders Used in Coal Mines: Regression and Artificial Neural Network Analyses”. Bilimsel Madencilik Dergisi 62, no. 3 (October 2023): 141-51. https://doi.org/10.30797/madencilik.1310876.
EndNote Kahraman S, Rostami M, Dibavar B (October 1, 2023) Evaluating machine utilization times for roadheaders used in coal mines: Regression and artificial neural network analyses. Bilimsel Madencilik Dergisi 62 3 141–151.
IEEE S. Kahraman, M. Rostami, and B. Dibavar, “Evaluating machine utilization times for roadheaders used in coal mines: Regression and artificial neural network analyses”, Madencilik, vol. 62, no. 3, pp. 141–151, 2023, doi: 10.30797/madencilik.1310876.
ISNAD Kahraman, Sair et al. “Evaluating Machine Utilization Times for Roadheaders Used in Coal Mines: Regression and Artificial Neural Network Analyses”. Bilimsel Madencilik Dergisi 62/3 (October 2023), 141-151. https://doi.org/10.30797/madencilik.1310876.
JAMA Kahraman S, Rostami M, Dibavar B. Evaluating machine utilization times for roadheaders used in coal mines: Regression and artificial neural network analyses. Madencilik. 2023;62:141–151.
MLA Kahraman, Sair et al. “Evaluating Machine Utilization Times for Roadheaders Used in Coal Mines: Regression and Artificial Neural Network Analyses”. Bilimsel Madencilik Dergisi, vol. 62, no. 3, 2023, pp. 141-5, doi:10.30797/madencilik.1310876.
Vancouver Kahraman S, Rostami M, Dibavar B. Evaluating machine utilization times for roadheaders used in coal mines: Regression and artificial neural network analyses. Madencilik. 2023;62(3):141-5.

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