Research Article
BibTex RIS Cite

ABRASIVE WEAR BEHAVIOR OF FUNCTIONALLY GRADED AIB2/AI COMPOSITE

Year 2023, , 45 - 52, 31.12.2023
https://doi.org/10.47512/meujmaf.1403065

Abstract

Functionally graded composites (FGM) can combine high surface wear resistance and high toughness. For this reason, it has been seen to be preferred in many regions, especially in the defense and maritime sectors, in recent years. This study is an experimental study on the investigation of the wear properties of functionally graded AlB2 boride reinforced composite materials, which can be an alternative in the manufacturing of ship machinery parts exposed to repeated loads and wear. This study aims to increase the industrial usability of the boron element, which has strategic importance for our country. Pin-On-Disk technique and abrasive wear method were used to determine the wear properties of composites. In the wear tests, a total of 5 factors consisting of wear factors such as the region of the composite (% reinforcement ratio), abrasive particle diameter, application load, sliding distance and sliding speed were selected as test parameters with 3 levels. In wear tests, the "Taguchi Experimental Design" method was used. As a result of the study, it was seen that the hardness and wear resistance of aluminum increased with the addition of AlB2 into the aluminum matrix. It was observed that the load had an effect of 33.98%, the abrasive particle diameter had an effect of 31.68% and the AlB2 reinforcement ratio had a 10.73% effect on the wear resistance of the composites. As a result of the study, linear equations predicting 'wear resistance in different conditions' were obtained.

References

  • Deppisch, C., Liu, G., Shang, J. K., & Economy, J. (1997). “Processing and mechanical r, properties of A1B2 flake reinforced Al-alloy composites,” vol. 225, no. 96, pp. 153–161.
  • Ficici, F. & Koksal, S. (2016). “Microstructural characterization and wear properties of in situ AlB2-reinforced Al-4Cu metal matrix composite,” Journal of Composite Materials, vol. 50, no. 12, pp. 1685–1696.
  • Ficici, F. (2016). “The experimental optimization of abrasive wear resistance model for an in-situ AlB2/Al-4Cu metal matrix composite,” Industrial Lubrication and Tribology, vol. 68, no. 6, pp. 632–639.
  • Ficici, F., Koksal, S., Kayikci, R., & Savas, O. (2011). “Investigation of unlubricated sliding wear behaviours of in-situ AlB 2/Al metal matrix composite,” Advanced Composites Letters, vol. 20, no. 4, pp. 109–116.
  • Hall, A. C., & Economy, J. (2000). “Preparing High- and Low-Aspect Ratio AlB 2 Flakes from Borax or Boron Oxide,” no. February, pp. 42–44.
  • Hall, A., & Economy, J. (2000). The Al (L)+ AlB12↔ AlB2 peritectic transformation and its role in the formation of high aspect ratio AlB2 flakes. Journal of phase equilibria, 21(1), 63-69.
  • Kane, S. N., Mishra, A., & Dutta, A. K. (2016). “Preface: International Conference on Recent Trends in Physics (ICRTP 2016),” Journal of Physics: Conference Series, vol. 755, no. 1.
  • Karun, A. S. (2017). Fabrication and Characterization of Functionally Graded Metal and Polymer Composites by Sequential and Centrifugal Casting Techniques, PhD Thesis, Materials Science and Technology Division CSIR-National Institute for Interdisciplinary Science and Technology (NIIST) (Formerly, Regional Research Laboratory) Council of Scientific & Industrial Research (CSIR), Govt. of India Thiruvananthapuram – 695 019 India.
  • Kayikci, R., & Savaş, Ö. (2015). “Fabrication and properties of functionally graded Al/AlB<inf>2</inf> composites,” Journal of Composite Materials, vol. 49, no. 16, pp. 2029–2037.
  • Kayikci, R., & Savaş, Ö. (2015). “Fabrication and properties of in-situ Al/AlB2 composite reinforced with high aspect ratio borides,” Steel and Composite Structures, vol. 19, no. 3, pp. 777–787.
  • Keskin Öner, İ., & Savaş, Ö. (2022). "Savurma Döküm Yöntemi ile Üretilmiş AlB2/Al Kompozit Malzemelerin Aşınma Davranışlarının İncelenmesi," Journal of Marine and Engineering Technology (JOINMET), vol.2, no.1, pp.40-49.
  • Kök, M., & Özdin, K. (2007). “Wear resistance of aluminium alloy and its composites reinforced by Al 2 O 3 particles,” vol. 183, pp. 301–309.
  • Koksal, S., Ficici, F., Kayikci, R., & Savas, O. (2014). “Experimental optimization in turning of in-situ AlB2 reinforced AlMg3 matrix composites produced by centrifugal casting method,” Journal of Composite Materials, vol. 48, no. 15, pp. 1801–1812.
  • Kumar, S., Chakraborty, M., Sarma, V. S., & Murty, B. S. (2008). “Tensile and wear behaviour of in situ Al-7Si/TiB2 particulate composites,” Wear, vol. 265, no. 1–2, pp. 134–142.
  • Melgarejo, Z. H., Suárez, O. M., & Sridharan, K. (2008). “Composites: Part A Microstructure and properties of functionally graded Al – Mg – B composites fabricated by centrifugal casting,” vol. 39, pp. 1150–1158.
  • Miracle, D. B. (2006). “Metal Matrix Composites for Space Systems: Current Uses and Future Opportunities.” vol. 175, no. 1–3, pp. 364–375.
  • Naebe, M., & Shirvanimoghaddam, K. (2016). “Functionally graded materials: A review of fabrication and properties,” Applied Materials Today, vol. 5, pp. 223–245.
  • Rohatgi, P. (2001). Cast metal matrix composites: Past, present and future. In Transactions of the American Foundry Society and the One Hundred Fifth Annual Castings Congress (pp. 1-25).
  • Pramod, S. L., Bakshi, S. R., & Murty, B. S. (2015). “Aluminum-Based Cast in Situ Composites: A Review,” Journal of Materials Engineering and Performance, vol. 24, no. 6, pp. 2185–2207.
  • Radhika, N., & Raghu, R. (2016). “Effect of Abrasive Medium on Wear Behavior of Al/AlB2 Functionally Graded Metal Matrix Composite,” Tribology Online, vol. 11, no. 3, pp. 487–493.
  • Radhika, N., & Raghu, R. (2018). “Effect of Centrifugal Speed in Abrasive Wear Behavior of Al-Si5Cu3/SiC Functionally Graded Composite Fabricated by Centrifugal Casting,” Transactions of the Indian Institute of Metals, vol. 71, no. 3, pp. 715–726.
  • Rosso, M. (2006). “Ceramic and metal matrix composites: Routes and properties,” Journal of Materials Processing Technology, vol. 175, no. 1–3, pp. 364–375.
  • Savaş, Ö. (2020). “Application of Taguchi’s method to evaluate abrasive wear behavior of functionally graded aluminum-based composite,” Materials Today Communications, vol. 23, no. October 2019.
  • Savaş, Ö., & Keskin, İ. (2022). Savurma döküm yöntemi ile üretilmiş AlB2/Al kompozit malzemelerin aşınma davranışlarının incelenmesi. Journal of Marine and Engineering Technology, 2(1), 40-49.
  • Nadu, T. (2016). “Review of Centrigufal Casting of Aluminium Composites,” pp. 933–935.
  • Tjong, S. C., & Ma, Z. Y. (2000). “Microstructural and mechanical characteristics of in situ metal matrix composites,” Materials Science and Engineering R: Reports, vol. 29, no. 3, pp. 49–113.
  • Tjong, S. C., & Mai, Y. W. (2008). “Science and Processing-Structure-Property Aspects of Particulate- and whisker-reinforced titanium matrix composites,” vol. 68, pp. 583–601.
  • Unal, H., Ficici, F., Mimaroglu, A., Demirkol, A., & Kırdar, A (2016). “Prediction and optimization of tribological behavior of nylon composites using Taguchi analysis method,” Journal of the Brazilian Society of Mechanical Sciences and Engineering, vol. 38, no. 7, pp. 2097–2104.
Year 2023, , 45 - 52, 31.12.2023
https://doi.org/10.47512/meujmaf.1403065

Abstract

References

  • Deppisch, C., Liu, G., Shang, J. K., & Economy, J. (1997). “Processing and mechanical r, properties of A1B2 flake reinforced Al-alloy composites,” vol. 225, no. 96, pp. 153–161.
  • Ficici, F. & Koksal, S. (2016). “Microstructural characterization and wear properties of in situ AlB2-reinforced Al-4Cu metal matrix composite,” Journal of Composite Materials, vol. 50, no. 12, pp. 1685–1696.
  • Ficici, F. (2016). “The experimental optimization of abrasive wear resistance model for an in-situ AlB2/Al-4Cu metal matrix composite,” Industrial Lubrication and Tribology, vol. 68, no. 6, pp. 632–639.
  • Ficici, F., Koksal, S., Kayikci, R., & Savas, O. (2011). “Investigation of unlubricated sliding wear behaviours of in-situ AlB 2/Al metal matrix composite,” Advanced Composites Letters, vol. 20, no. 4, pp. 109–116.
  • Hall, A. C., & Economy, J. (2000). “Preparing High- and Low-Aspect Ratio AlB 2 Flakes from Borax or Boron Oxide,” no. February, pp. 42–44.
  • Hall, A., & Economy, J. (2000). The Al (L)+ AlB12↔ AlB2 peritectic transformation and its role in the formation of high aspect ratio AlB2 flakes. Journal of phase equilibria, 21(1), 63-69.
  • Kane, S. N., Mishra, A., & Dutta, A. K. (2016). “Preface: International Conference on Recent Trends in Physics (ICRTP 2016),” Journal of Physics: Conference Series, vol. 755, no. 1.
  • Karun, A. S. (2017). Fabrication and Characterization of Functionally Graded Metal and Polymer Composites by Sequential and Centrifugal Casting Techniques, PhD Thesis, Materials Science and Technology Division CSIR-National Institute for Interdisciplinary Science and Technology (NIIST) (Formerly, Regional Research Laboratory) Council of Scientific & Industrial Research (CSIR), Govt. of India Thiruvananthapuram – 695 019 India.
  • Kayikci, R., & Savaş, Ö. (2015). “Fabrication and properties of functionally graded Al/AlB<inf>2</inf> composites,” Journal of Composite Materials, vol. 49, no. 16, pp. 2029–2037.
  • Kayikci, R., & Savaş, Ö. (2015). “Fabrication and properties of in-situ Al/AlB2 composite reinforced with high aspect ratio borides,” Steel and Composite Structures, vol. 19, no. 3, pp. 777–787.
  • Keskin Öner, İ., & Savaş, Ö. (2022). "Savurma Döküm Yöntemi ile Üretilmiş AlB2/Al Kompozit Malzemelerin Aşınma Davranışlarının İncelenmesi," Journal of Marine and Engineering Technology (JOINMET), vol.2, no.1, pp.40-49.
  • Kök, M., & Özdin, K. (2007). “Wear resistance of aluminium alloy and its composites reinforced by Al 2 O 3 particles,” vol. 183, pp. 301–309.
  • Koksal, S., Ficici, F., Kayikci, R., & Savas, O. (2014). “Experimental optimization in turning of in-situ AlB2 reinforced AlMg3 matrix composites produced by centrifugal casting method,” Journal of Composite Materials, vol. 48, no. 15, pp. 1801–1812.
  • Kumar, S., Chakraborty, M., Sarma, V. S., & Murty, B. S. (2008). “Tensile and wear behaviour of in situ Al-7Si/TiB2 particulate composites,” Wear, vol. 265, no. 1–2, pp. 134–142.
  • Melgarejo, Z. H., Suárez, O. M., & Sridharan, K. (2008). “Composites: Part A Microstructure and properties of functionally graded Al – Mg – B composites fabricated by centrifugal casting,” vol. 39, pp. 1150–1158.
  • Miracle, D. B. (2006). “Metal Matrix Composites for Space Systems: Current Uses and Future Opportunities.” vol. 175, no. 1–3, pp. 364–375.
  • Naebe, M., & Shirvanimoghaddam, K. (2016). “Functionally graded materials: A review of fabrication and properties,” Applied Materials Today, vol. 5, pp. 223–245.
  • Rohatgi, P. (2001). Cast metal matrix composites: Past, present and future. In Transactions of the American Foundry Society and the One Hundred Fifth Annual Castings Congress (pp. 1-25).
  • Pramod, S. L., Bakshi, S. R., & Murty, B. S. (2015). “Aluminum-Based Cast in Situ Composites: A Review,” Journal of Materials Engineering and Performance, vol. 24, no. 6, pp. 2185–2207.
  • Radhika, N., & Raghu, R. (2016). “Effect of Abrasive Medium on Wear Behavior of Al/AlB2 Functionally Graded Metal Matrix Composite,” Tribology Online, vol. 11, no. 3, pp. 487–493.
  • Radhika, N., & Raghu, R. (2018). “Effect of Centrifugal Speed in Abrasive Wear Behavior of Al-Si5Cu3/SiC Functionally Graded Composite Fabricated by Centrifugal Casting,” Transactions of the Indian Institute of Metals, vol. 71, no. 3, pp. 715–726.
  • Rosso, M. (2006). “Ceramic and metal matrix composites: Routes and properties,” Journal of Materials Processing Technology, vol. 175, no. 1–3, pp. 364–375.
  • Savaş, Ö. (2020). “Application of Taguchi’s method to evaluate abrasive wear behavior of functionally graded aluminum-based composite,” Materials Today Communications, vol. 23, no. October 2019.
  • Savaş, Ö., & Keskin, İ. (2022). Savurma döküm yöntemi ile üretilmiş AlB2/Al kompozit malzemelerin aşınma davranışlarının incelenmesi. Journal of Marine and Engineering Technology, 2(1), 40-49.
  • Nadu, T. (2016). “Review of Centrigufal Casting of Aluminium Composites,” pp. 933–935.
  • Tjong, S. C., & Ma, Z. Y. (2000). “Microstructural and mechanical characteristics of in situ metal matrix composites,” Materials Science and Engineering R: Reports, vol. 29, no. 3, pp. 49–113.
  • Tjong, S. C., & Mai, Y. W. (2008). “Science and Processing-Structure-Property Aspects of Particulate- and whisker-reinforced titanium matrix composites,” vol. 68, pp. 583–601.
  • Unal, H., Ficici, F., Mimaroglu, A., Demirkol, A., & Kırdar, A (2016). “Prediction and optimization of tribological behavior of nylon composites using Taguchi analysis method,” Journal of the Brazilian Society of Mechanical Sciences and Engineering, vol. 38, no. 7, pp. 2097–2104.
There are 28 citations in total.

Details

Primary Language English
Subjects Naval Architecture
Journal Section Research Articles
Authors

Ömer Savaş 0000-0001-7454-1457

İlknur Keskin 0000-0003-1584-4479

Early Pub Date December 29, 2023
Publication Date December 31, 2023
Submission Date December 11, 2023
Acceptance Date December 26, 2023
Published in Issue Year 2023

Cite

APA Savaş, Ö., & Keskin, İ. (2023). ABRASIVE WEAR BEHAVIOR OF FUNCTIONALLY GRADED AIB2/AI COMPOSITE. Mersin University Journal of Maritime Faculty, 5(2), 45-52. https://doi.org/10.47512/meujmaf.1403065
AMA Savaş Ö, Keskin İ. ABRASIVE WEAR BEHAVIOR OF FUNCTIONALLY GRADED AIB2/AI COMPOSITE. MEUJMAF. December 2023;5(2):45-52. doi:10.47512/meujmaf.1403065
Chicago Savaş, Ömer, and İlknur Keskin. “ABRASIVE WEAR BEHAVIOR OF FUNCTIONALLY GRADED AIB2/AI COMPOSITE”. Mersin University Journal of Maritime Faculty 5, no. 2 (December 2023): 45-52. https://doi.org/10.47512/meujmaf.1403065.
EndNote Savaş Ö, Keskin İ (December 1, 2023) ABRASIVE WEAR BEHAVIOR OF FUNCTIONALLY GRADED AIB2/AI COMPOSITE. Mersin University Journal of Maritime Faculty 5 2 45–52.
IEEE Ö. Savaş and İ. Keskin, “ABRASIVE WEAR BEHAVIOR OF FUNCTIONALLY GRADED AIB2/AI COMPOSITE”, MEUJMAF, vol. 5, no. 2, pp. 45–52, 2023, doi: 10.47512/meujmaf.1403065.
ISNAD Savaş, Ömer - Keskin, İlknur. “ABRASIVE WEAR BEHAVIOR OF FUNCTIONALLY GRADED AIB2/AI COMPOSITE”. Mersin University Journal of Maritime Faculty 5/2 (December 2023), 45-52. https://doi.org/10.47512/meujmaf.1403065.
JAMA Savaş Ö, Keskin İ. ABRASIVE WEAR BEHAVIOR OF FUNCTIONALLY GRADED AIB2/AI COMPOSITE. MEUJMAF. 2023;5:45–52.
MLA Savaş, Ömer and İlknur Keskin. “ABRASIVE WEAR BEHAVIOR OF FUNCTIONALLY GRADED AIB2/AI COMPOSITE”. Mersin University Journal of Maritime Faculty, vol. 5, no. 2, 2023, pp. 45-52, doi:10.47512/meujmaf.1403065.
Vancouver Savaş Ö, Keskin İ. ABRASIVE WEAR BEHAVIOR OF FUNCTIONALLY GRADED AIB2/AI COMPOSITE. MEUJMAF. 2023;5(2):45-52.

download

Mersin University Journal of Maritime Faculty is licenced under a Creative Commons Attribution-ShareAlike 4.0 International License.