Research Article
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Impact of Steam Traps On Energy Efficiency and Energy Cost Analysis: The Case of a Textile Factory

Year 2022, Volume: 63 Issue: 709, 651 - 671, 30.12.2022
https://doi.org/10.46399/muhendismakina.1128047

Abstract

Steam traps are critical to energy efficiency in many industrial facilities. The types of steam traps, their uses, and application problems (such as installation, sizing, material compatibility, working conditions) have been explained in this study. The most common causes of steam trap problems and methods for maintenance and repair are explained in detail. Steam leakage measurements in an industrial plant were used to demonstrate the economic significance of steam traps. Based on the analyses, the one-year energy loss cost for the plant with 105 steam traps was determined to be $561,384, and was reduced to $93,287 after the maintenance period.

References

  • Kaya D., Kılıç F.Ç., Öztürk H.H. Energy Management and Energy Efficiency in Industry, Practical Examples, Springer, 2021 (Sayfa 285).
  • Dünya Enerji Konseyi Türk Milli Komitesi, BP 2021 Dünya Enerji İstatistikleri Raporu. https://www.dunyaenerji.org.tr/bp-2021-dunya-enerji-istatistikleri-raporu-ozeti/
  • Merritt C., Process Steam Systems - A Practical Guide for Operators, Maintainers and Designers, JohnWiley & Sons, Inc., New York, USA, 2016 (Sayfa 136).
  • Balzamov D.S., Balzamova E.Yu., Bronskaya V.V., Oykina G.I., Kharitonova O.S., Shaikhetdinova R.S., Khairullina L.E., Increasing efficiency of technological steam consumption at oil and gas enterprise, IOP Conf. Series: Materials Science and Engineering862 (2020) 062043.
  • Kıyılmaz M.B., Keçebaş A., Ertürk M., Sanayide Enerji Yönetimi Sistemi için Bir Gıda Tesisinin Enerji Verimliliğinin İyileştirilmesi, Int. J. Pure Appl. Sci. 7(1):51-62 (2021).
  • Filkoski R.V., Lazarevska A.M., Mladenovska D., Kitanovski D., Steam System Optimization of an Industrial Heat and Power Plant, Thermal Science, 24(6A) (2020) 3649-3662.
  • Permatasari R., Nur Nawaksa A.C., Comparison of Steam Losses among Mechanical, Thermostatic and Thermodynamic Steam Trap with Condensate Removal Device Brand XYZ, AIP Conference Proceedings 2001, 070001 (2018); DOI: 10.1063/1.5050009.
  • Heidari M., Ngheim L.X., Simulation of dynamic steam-trap control technique-formulation, Implementation, and performance analysis, Society of Petroleum Engineers, SPE-182611-MS, 2017.
  • Kanyarusoke K.E., Noble-Jack I., Failed Steam Traps: First Steps to Replacement, International Journal of Advances in Engineering & Technology, 3(1) 606-617 (2012).
  • Singh R.P., Sorte M.B., Jagtap M.M., Capturing Steam Energy Leaks in the Steam Distribution Network Using an Integrated Method: A Case Study of a Petroleum Refinery, J. Inst. Eng. India Ser. C (2022).https://doi.org/10.1007/s40032-021-00793-6
  • UNFCCC/CCNUCC. Steam System Efficiency Improvements by Replacing Steam Traps and Returning Condensate. CDM – Executive Board. 2005.
  • Marmer D., Water Conservation Equals Energy Conservation, Energy Engineering, 115:5 48-63, 2018.
  • Einstein D., Worrell E., Khrushch M. (2001). Steam systems in industry: Energy use and energy efficiency improvement potentials. Lawrence Berkeley National Laboratory. Retrieved from https://escholarship.org/uc/item/3m1781f1.
  • https://www.unox.com.tr/urun/termodinamik-kondenstop-flansli/
  • Ayvaz Kondenstop. https://www.ayvaz.com/Kondenstop/
  • Walter J.P., Implement a sustainable steam-trap management program. Chemical Engineering Progress, 110(1) 43–49 2014.
  • Walter J.P., Risko J.R., Successful implementation of a sustainable steam trap management program, Energy Management and Efficiency for The Process Industries, Edited by: Rossiter A.P., Jones B.P., John Wiley & Sons, Inc., Hoboken, New Jersey, 2015. (ISBN: 978-1-118-83825-9).
  • Ünlü C., Kondenstoplar ve Seçimi, Termodinamik Dergisi, Eylül 1993. https://www.termodinamik.info/makale/kondenstoplar-ve-secimi
  • Chikezie, N. (2008). Energy conservation: Successful management of steam traps. Filtration & Separation, 45(7), 27–29. doi:10.1016/s0015-1882(08)70259-3.
  • Yandri E., Ariati R., Uyun A.S., Setyobudi R.H., Susanto H., Abdullah K., Wahono S.K., Nugroho Y.A., Yaro A., Burlakovs J., Potential Energy Efficiency and Solar Energy Applications in a Small Industrial Laundry: A Practical Study of Energy Audit, E3S Web of Conferences 190, 00008 (2020). https://doi.org/10.1051/e3sconf/202019000008.
  • Incropera F.P., DeWitt D.P., Fundamentals of heat and mass transfer. 4th Edition, New Jersey, NJ: Wiley, 2001.

Kondenstopların Enerji Verimliliğine Etkileri ve Enerji Maliyet Analizi: Bir Tekstil Firması Örneği

Year 2022, Volume: 63 Issue: 709, 651 - 671, 30.12.2022
https://doi.org/10.46399/muhendismakina.1128047

Abstract

Buharı kullanan ve buhar hatlarının yoğun olduğu çeşitli endüstriyel tesislerde, kondenstoplar enerji verimliliği için oldukça önemli ekipmanlardır. Çalışmamızda kondestopların çeşitleri, kullanım özellikleri ve uygulamada karşılaşılan aksaklıklar (montaj, ebatları, malzeme uygunluğu, çalışma şartları) bakımından en çok görülen kondenstop problemleri anlatılmaktadır. Genel kondenstop problemlerinin oluşum nedenleri, bakım ve onarım için yapılması ve dikkat edilmesi gerekenler ayrıntılı açıklanmaktadır. Bir endüstriyel tesisin buhar hatlarının kayıp ölçümü ve kondenstopların enerji kayıp maliyetleri hesaplanarak, ekonomik önemleri de gösterilmektedir. Analizler sonucunda, 105 kondenstop olan fabrikanın kondenstoplardan bir yıllık enerji kayıp maliyetinin 561,384 USD olduğu, bakım ve tamir işlemlerinden sonra 93,287 USD düştüğü tespit edilmiştir.

References

  • Kaya D., Kılıç F.Ç., Öztürk H.H. Energy Management and Energy Efficiency in Industry, Practical Examples, Springer, 2021 (Sayfa 285).
  • Dünya Enerji Konseyi Türk Milli Komitesi, BP 2021 Dünya Enerji İstatistikleri Raporu. https://www.dunyaenerji.org.tr/bp-2021-dunya-enerji-istatistikleri-raporu-ozeti/
  • Merritt C., Process Steam Systems - A Practical Guide for Operators, Maintainers and Designers, JohnWiley & Sons, Inc., New York, USA, 2016 (Sayfa 136).
  • Balzamov D.S., Balzamova E.Yu., Bronskaya V.V., Oykina G.I., Kharitonova O.S., Shaikhetdinova R.S., Khairullina L.E., Increasing efficiency of technological steam consumption at oil and gas enterprise, IOP Conf. Series: Materials Science and Engineering862 (2020) 062043.
  • Kıyılmaz M.B., Keçebaş A., Ertürk M., Sanayide Enerji Yönetimi Sistemi için Bir Gıda Tesisinin Enerji Verimliliğinin İyileştirilmesi, Int. J. Pure Appl. Sci. 7(1):51-62 (2021).
  • Filkoski R.V., Lazarevska A.M., Mladenovska D., Kitanovski D., Steam System Optimization of an Industrial Heat and Power Plant, Thermal Science, 24(6A) (2020) 3649-3662.
  • Permatasari R., Nur Nawaksa A.C., Comparison of Steam Losses among Mechanical, Thermostatic and Thermodynamic Steam Trap with Condensate Removal Device Brand XYZ, AIP Conference Proceedings 2001, 070001 (2018); DOI: 10.1063/1.5050009.
  • Heidari M., Ngheim L.X., Simulation of dynamic steam-trap control technique-formulation, Implementation, and performance analysis, Society of Petroleum Engineers, SPE-182611-MS, 2017.
  • Kanyarusoke K.E., Noble-Jack I., Failed Steam Traps: First Steps to Replacement, International Journal of Advances in Engineering & Technology, 3(1) 606-617 (2012).
  • Singh R.P., Sorte M.B., Jagtap M.M., Capturing Steam Energy Leaks in the Steam Distribution Network Using an Integrated Method: A Case Study of a Petroleum Refinery, J. Inst. Eng. India Ser. C (2022).https://doi.org/10.1007/s40032-021-00793-6
  • UNFCCC/CCNUCC. Steam System Efficiency Improvements by Replacing Steam Traps and Returning Condensate. CDM – Executive Board. 2005.
  • Marmer D., Water Conservation Equals Energy Conservation, Energy Engineering, 115:5 48-63, 2018.
  • Einstein D., Worrell E., Khrushch M. (2001). Steam systems in industry: Energy use and energy efficiency improvement potentials. Lawrence Berkeley National Laboratory. Retrieved from https://escholarship.org/uc/item/3m1781f1.
  • https://www.unox.com.tr/urun/termodinamik-kondenstop-flansli/
  • Ayvaz Kondenstop. https://www.ayvaz.com/Kondenstop/
  • Walter J.P., Implement a sustainable steam-trap management program. Chemical Engineering Progress, 110(1) 43–49 2014.
  • Walter J.P., Risko J.R., Successful implementation of a sustainable steam trap management program, Energy Management and Efficiency for The Process Industries, Edited by: Rossiter A.P., Jones B.P., John Wiley & Sons, Inc., Hoboken, New Jersey, 2015. (ISBN: 978-1-118-83825-9).
  • Ünlü C., Kondenstoplar ve Seçimi, Termodinamik Dergisi, Eylül 1993. https://www.termodinamik.info/makale/kondenstoplar-ve-secimi
  • Chikezie, N. (2008). Energy conservation: Successful management of steam traps. Filtration & Separation, 45(7), 27–29. doi:10.1016/s0015-1882(08)70259-3.
  • Yandri E., Ariati R., Uyun A.S., Setyobudi R.H., Susanto H., Abdullah K., Wahono S.K., Nugroho Y.A., Yaro A., Burlakovs J., Potential Energy Efficiency and Solar Energy Applications in a Small Industrial Laundry: A Practical Study of Energy Audit, E3S Web of Conferences 190, 00008 (2020). https://doi.org/10.1051/e3sconf/202019000008.
  • Incropera F.P., DeWitt D.P., Fundamentals of heat and mass transfer. 4th Edition, New Jersey, NJ: Wiley, 2001.
There are 21 citations in total.

Details

Primary Language Turkish
Subjects Engineering
Journal Section Research Article
Authors

Hakan Kavak This is me 0000-0001-9370-8072

Nimeti Döner 0000-0001-8963-2829

Publication Date December 30, 2022
Submission Date June 8, 2022
Acceptance Date September 8, 2022
Published in Issue Year 2022 Volume: 63 Issue: 709

Cite

APA Kavak, H., & Döner, N. (2022). Kondenstopların Enerji Verimliliğine Etkileri ve Enerji Maliyet Analizi: Bir Tekstil Firması Örneği. Mühendis Ve Makina, 63(709), 651-671. https://doi.org/10.46399/muhendismakina.1128047

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ISSN : 1300-3402

E-ISSN : 2667-7520