Mount Isa Mines ve Netzsch GmbH şirketleri Almanya’da boya endüstrisinde kullanılan yatay Netzsch karıştırmalı değirmenlerden Isamill’i geliştirmişlerdir. Isamill mineral endüstrisinde kullanılan yüksek hızlı karıştırmalı değirmendir. Yüksek kapasiteye sahip olması (100 t/s), çok ince ürün boyutu oluşturması (d80=7 µm), düşük maliyetli doğal öğütücü ortam kullanması ve yüksek enerji etkinliği sağlaması Isamill’in önemli avantajlarıdır. Yapılan çalışmalarda Isamill’in bilyalı değirmenlere göre % 75’ten daha fazla enerji tasarrufu sağladığı görülmektedir. Isamill genellikle baz metaller (bakır, kurşun, çinko ve nikel), endüstriyel uygulamalar ve altın prosesi için kullanılmakta olup, konsantrelerin yeniden öğütülmesinde, ince/çok ince öğütmede ve primer öğütmede uygun bir seçenek olmaktadır. Bu derlemede; yatay karıştırmalı bilyalı değirmenler hakkında (ISAMILL) güncel bilgiler ve teknolojiler sunulmaktadır. Anahtar Kelimeler: Yatay karıştırmalı değirmen, Isamill, ince/çok ince öğütme, ürün boyutu
[7] SCHOLLBACH, A.E., “Influence of the Grinding Media Size on Comminution in Stirred Ball Mills with Additional Introduction of Vibrations”, Aufbereitungs-Technik, 6, 259-267, 1999.
[8] TORAMAN, Ö. Y., “Mineral Endüstrisinde, İnce ve Çok İnce Öğütmede Kullanılan Karıştırmalı Bilyalı Değirmenler”, Ç.Ü. Müh. Mim. Fak. 30. Yıl Sempozyumu, 491-496. Adana, Türkiye, 2008.
[10] ORUMWENSE, O.A., FORSSBERG, E., “Superfine and Ultrafine Grinding-a Literature Survey”, Mineral Processing and Extractive Metallurgy Review, 11, 107-127, 1992.
[11] JANKOVIC, A., “Variables Affecting the Fine Grinding of Minerals Using Stirred Mills”, Minerals Engineering, 16, 337-345, 2003.
[12] ZHENG, J., HARIS, C. C., SAMASUNDARAN, P., "A Study on Grinding and Energy Input in Stirred Media Mills", Powder Technology, 86, 171-178, 1996.
[13] GAO, M.W., FORSSBERG, E., “A Study on the Effect of Parameters in Stirred Ball Milling”, International Journal of Mineral Processing, 37, 45-59, 1993.
[14] GAO, M., HOLMES, R., “Developments in Fine and Ultrafine Grinding, Technologies for the Minerals Industry”, http://www.iom3.org/divisions/mining_technology/fine.pdf, 2008.
[15] LICHTER, J., DAVEY, G., Selection and Sizing of Ultrafine and Stirred Grinding Mills. In S. KAWATRA (ed.), Advances in Comminution, Society for Mining, Metallurgy and Exploration, Inc., 2006.
[16] YUE, J., KLEIN, B., Effects of Bead Size on Ultrafine Grinding in a Stirred Bead Mill. In S. KAWATRA (ed.), Advances in Comminution, Society for Mining, Metallurgy and Exploration, Inc., 2006.
[17] TÜZÜN, M.A., LOVEDAY, B.K., HINDLE, A.L., “Effect of Pin Tip Velocity, Ball Density and Ball Size on Grinding Kinetics in a Stirred Ball Mill”, International Journal of Mineral Processing, 43, 179-191, 1995.
[18] www.institute-of-materials.co.uk/divisions/mining-tchonology/fine.pdf (erişim tarihi 06.04.2015).
[19] BERNHARDT, C., REINSCH, E., HUSEMANN, K., “The Influence of Suspension Properties on UltraFine Grinding in Stirred Ball Mills”, Powder Technology, 105, 357-361, 1999.
[20] GAO, M., HOLMES, R., PEASE, J., “The Latest Developments in Fine and Ultrafine Grinding Technologies”, XXIII International Mineral Processing Congress, 30-37. İstanbul, Turkey, 2006.
[21] ZHENG, J., HARIS, C. C., SAMASUNDARAN, P., "The Effect of Additives of Stirred Media Milling of Limestone", Powder Technology, 91, 173-179, 1997.
[22] RULE, C. M., “Stirred Milling-New Comminution Technology in the PGM Industry”, the Journal of the Southern African Institute of Mining and Metallurgy, 111, 101-107, 2011.
[23] www.xt-t.com/EN/Publications/Publications/IsaMillBrochureTR.pdf (erişim tarihi 08.06.2015).
HORIZONTAL STIRRED BALL MILL: ISAMILL
Year 2015,
Volume: 4 Issue: 2, 99 - 106, 11.07.2016
Mount Isa Mines and Netzsch GmbH companies have developed Isamill from Netzsch horizontal stirred mills which are used in the paint industry in Germany. Isamill is a high-speed stirred mill used in mineral industry. The significant advantages of the Isamill include: high capacity (100 t/h), creating a very fine product size (d80=7 µm), the ability to use low-cost natural grinding media and high energy efficiency. According to the studies carried out, Isamill offers more than 75% energy saving compared to conventional ball mills. It is usually used for base metals (copper, lead, zinc and nickel), industrial applications and gold process and a suitable choice for, fine/ultra-fine grinding, re-grinding of concentrates and primary grinding. In this review, recent information and technologies about horizontal stirred ball mills is presented. Keywords: Horizontal stirred mill, Isamill, fine/ultra-fine grinding, product size
[7] SCHOLLBACH, A.E., “Influence of the Grinding Media Size on Comminution in Stirred Ball Mills with Additional Introduction of Vibrations”, Aufbereitungs-Technik, 6, 259-267, 1999.
[8] TORAMAN, Ö. Y., “Mineral Endüstrisinde, İnce ve Çok İnce Öğütmede Kullanılan Karıştırmalı Bilyalı Değirmenler”, Ç.Ü. Müh. Mim. Fak. 30. Yıl Sempozyumu, 491-496. Adana, Türkiye, 2008.
[10] ORUMWENSE, O.A., FORSSBERG, E., “Superfine and Ultrafine Grinding-a Literature Survey”, Mineral Processing and Extractive Metallurgy Review, 11, 107-127, 1992.
[11] JANKOVIC, A., “Variables Affecting the Fine Grinding of Minerals Using Stirred Mills”, Minerals Engineering, 16, 337-345, 2003.
[12] ZHENG, J., HARIS, C. C., SAMASUNDARAN, P., "A Study on Grinding and Energy Input in Stirred Media Mills", Powder Technology, 86, 171-178, 1996.
[13] GAO, M.W., FORSSBERG, E., “A Study on the Effect of Parameters in Stirred Ball Milling”, International Journal of Mineral Processing, 37, 45-59, 1993.
[14] GAO, M., HOLMES, R., “Developments in Fine and Ultrafine Grinding, Technologies for the Minerals Industry”, http://www.iom3.org/divisions/mining_technology/fine.pdf, 2008.
[15] LICHTER, J., DAVEY, G., Selection and Sizing of Ultrafine and Stirred Grinding Mills. In S. KAWATRA (ed.), Advances in Comminution, Society for Mining, Metallurgy and Exploration, Inc., 2006.
[16] YUE, J., KLEIN, B., Effects of Bead Size on Ultrafine Grinding in a Stirred Bead Mill. In S. KAWATRA (ed.), Advances in Comminution, Society for Mining, Metallurgy and Exploration, Inc., 2006.
[17] TÜZÜN, M.A., LOVEDAY, B.K., HINDLE, A.L., “Effect of Pin Tip Velocity, Ball Density and Ball Size on Grinding Kinetics in a Stirred Ball Mill”, International Journal of Mineral Processing, 43, 179-191, 1995.
[18] www.institute-of-materials.co.uk/divisions/mining-tchonology/fine.pdf (erişim tarihi 06.04.2015).
[19] BERNHARDT, C., REINSCH, E., HUSEMANN, K., “The Influence of Suspension Properties on UltraFine Grinding in Stirred Ball Mills”, Powder Technology, 105, 357-361, 1999.
[20] GAO, M., HOLMES, R., PEASE, J., “The Latest Developments in Fine and Ultrafine Grinding Technologies”, XXIII International Mineral Processing Congress, 30-37. İstanbul, Turkey, 2006.
[21] ZHENG, J., HARIS, C. C., SAMASUNDARAN, P., "The Effect of Additives of Stirred Media Milling of Limestone", Powder Technology, 91, 173-179, 1997.
[22] RULE, C. M., “Stirred Milling-New Comminution Technology in the PGM Industry”, the Journal of the Southern African Institute of Mining and Metallurgy, 111, 101-107, 2011.
[23] www.xt-t.com/EN/Publications/Publications/IsaMillBrochureTR.pdf (erişim tarihi 08.06.2015).
Toraman, Ö. Y., Çayırlı, S., & Öksüzoğlu, B. (2016). YATAY KARIŞTIRMALI BİLYALI DEĞİRMEN: ISAMILL. Niğde Ömer Halisdemir Üniversitesi Mühendislik Bilimleri Dergisi, 4(2), 99-106. https://doi.org/10.28948/ngumuh.239355
AMA
Toraman ÖY, Çayırlı S, Öksüzoğlu B. YATAY KARIŞTIRMALI BİLYALI DEĞİRMEN: ISAMILL. NOHU J. Eng. Sci. July 2016;4(2):99-106. doi:10.28948/ngumuh.239355
Chicago
Toraman, Öner Yusuf, Serkan Çayırlı, and Bilge Öksüzoğlu. “YATAY KARIŞTIRMALI BİLYALI DEĞİRMEN: ISAMILL”. Niğde Ömer Halisdemir Üniversitesi Mühendislik Bilimleri Dergisi 4, no. 2 (July 2016): 99-106. https://doi.org/10.28948/ngumuh.239355.
EndNote
Toraman ÖY, Çayırlı S, Öksüzoğlu B (July 1, 2016) YATAY KARIŞTIRMALI BİLYALI DEĞİRMEN: ISAMILL. Niğde Ömer Halisdemir Üniversitesi Mühendislik Bilimleri Dergisi 4 2 99–106.
IEEE
Ö. Y. Toraman, S. Çayırlı, and B. Öksüzoğlu, “YATAY KARIŞTIRMALI BİLYALI DEĞİRMEN: ISAMILL”, NOHU J. Eng. Sci., vol. 4, no. 2, pp. 99–106, 2016, doi: 10.28948/ngumuh.239355.
ISNAD
Toraman, Öner Yusuf et al. “YATAY KARIŞTIRMALI BİLYALI DEĞİRMEN: ISAMILL”. Niğde Ömer Halisdemir Üniversitesi Mühendislik Bilimleri Dergisi 4/2 (July 2016), 99-106. https://doi.org/10.28948/ngumuh.239355.
JAMA
Toraman ÖY, Çayırlı S, Öksüzoğlu B. YATAY KARIŞTIRMALI BİLYALI DEĞİRMEN: ISAMILL. NOHU J. Eng. Sci. 2016;4:99–106.
MLA
Toraman, Öner Yusuf et al. “YATAY KARIŞTIRMALI BİLYALI DEĞİRMEN: ISAMILL”. Niğde Ömer Halisdemir Üniversitesi Mühendislik Bilimleri Dergisi, vol. 4, no. 2, 2016, pp. 99-106, doi:10.28948/ngumuh.239355.
Vancouver
Toraman ÖY, Çayırlı S, Öksüzoğlu B. YATAY KARIŞTIRMALI BİLYALI DEĞİRMEN: ISAMILL. NOHU J. Eng. Sci. 2016;4(2):99-106.