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VAKUMLU İNFİLTRASYONYA ÜRETİLEN AA 1050 ESASLI GNP+TiB2 TAKVİYELİ HİBRİT KOMPOZİTLERİN ABRASİF AŞINMA DAVRANIŞLARININ İNCELENMESİ

Year 2020, Volume: 9 Issue: 2, 1100 - 1107, 07.08.2020
https://doi.org/10.28948/ngumuh.669072

Abstract

Bu çalışmada vakumlu infiltrasyon yöntemi kullanılarak alüminyum matrisli, % 0.5 GNP (Nano Grafen Plaka) tozları ile %5-%10 - %20 TiB2 (Titanyum diborid) tozları birlikte takviye edilerek hibrit kompozit malzemeler üretilmiştir. Daha sonra, kompozit malzemelerin SEM ile mikroyapıları incelemeleri yapılmış ve porozite oranları belirlenmiştir. Son aşamada sertlik ölçümleri yapılarak abrasif aşınma deneylerine geçilmiştir. Aşınma deneyleri; 600 mesh zımpara üzerinde, 0.5 m/s kayma hızında, 10-20 ve 40 N yükler uygulanarak, 60-90 ve 120 saniye deney sürelerinde yapılmıştır. Deney sonuçlarına göre, TiB2 takviye oranının artmasıyla, kompozitlerin porozite miktarı artmıştır. Sertlik değerlerinin ise %10 TiB2 oranına kadar arttığı, daha sonra azaldığı görülmüştür. Aşınma kayıpları ise, %10 TiB2 takviye oranına kadar azalırken, %20 takviye oranında tekrar artış göstermiştir. Hibrit kompozitler içerisindeki GNP, deney yükü ve süresinin artmasıyla, aşınma kayıplarının azalmasına sebep olmuştur. Bu durum grafenin yağlayıcı ve kaydırıcı özelliğiyle ilişkilendirilmiştir.

References

  • Ronald G. Munro, “Material properties of Titanium Diboride,” Journal of Research of the National Institute of Standards and Technology, vol. 105, no. 5, pp. 709-720, 2000.
  • K. Dharsan and S. Santhosh Kumar, “An exploration of the ınfluence in aluminium metal matrix composite reinforced with graphene,” 5thNational Conference on Trends in Automotive Parts Systems and Applications (TAPSA-2017), International Journal of Innovative Research in Science, Engineering and Technology, vol. 6, Special Issue 7, pp.141-142, 2017.
  • N.Subramani, K.Vijayaraghavan, V.V.Arunsankar and K.Sudha, “Analysis and investigation on A2024 metal matrix composites with B4C and Graphite,” International Journal of Innovative Research in Science, Engineering and Technology, vol. 2, no. 9, pp. 4636-4642, 2013
  • L. Gomez, D. Busquets-Mataix, V. Amigo and M.D. Salvador, “Analysis of boron carbide aluminium matrix composites”, Journal of Composite Materials, vol.43, no. 9, pp. 987-995, 2009.
  • H. Hasırcı ve F. Gül, “B4C /Al kompozitlerin takviye hacim oranına bağlı olarak abrasif aşınma davranışlarının incelenmesi,” SDU International Journal of Technologic Sciences, vol. 2, no. 1, pp. 15-21, 2010.
  • K. Gündoğan ve A. R. B. Özsarı, “Basınçlı infiltrasyon yöntemiyle üretilen AA2024 ve AA6061 matrisli, B4C ve SiC takviyeli kompozit malzemelerin mikroyapı, mekanik ve ısıl iletkenlik özelliklerine basıncın etkisi,” Uluslararası Mühendislik Araştırma ve Geliştirme Dergisi, cilt. 11, sayı. 2, ss. 657-669, 2019.
  • C. Xiaozhou, W. Chao, X. Xiangxin and C. Gongjin, “Effect of Ti addition on the residual aluminium content and mechanical properties of the B4C-Al composites produced by vacuum infiltration,” Archives of Metallurgy and Materials, vol. 60, no. 4, pp. 2493-2497, 2015.
  • P. Kulkarni, “Evaluation of mechanical properties of AL 2024 based hybrid metal composites,” IOSR Journal of Mechanical and Civil Engineering (IOSR-JMCE), vol. 12, no. 5, ver. IV, pp. 108-122, 2015.
  • M. C. Şenel ve M. Gürbüz, “Fabrication and mechanical behavior of aluminum matrix composites reinforced with nano alumina particles,” Düzce University Journal of Science & Technology, vol. 7, pp. 1341-1350, 2019.
  • Sheng-ming Zhou, Xiao-bin Zhang, Zhi-peng Ding, Chun-yan Min, Guo-liang Xu and Wen-ming Zhu, “Fabrication and tribological properties of carbon nanotubes reinforced Al composites prepared by pressureless infiltration technique,” Composites: Part A, vol.38, pp. 301–306, 2007.
  • Y. Sahin ve M. Acılar, “Production and properties of SiCp-reinforced aluminium alloy composites”, Composites: Part A, vol.34, pp. 709–718, 2003.
  • S. Korucu ve G. Soy, “Alüminyum matrisli kompozitlerde tungsten karbür ve grafen takviyelerinin mekanik özelliklere etkileri üzerine bir araştırma,” Düzce Üniversitesi Bilim ve Teknoloji Dergisi, cilt.7, sayı 3, ss.1466-1487, 2019.
  • A. M, Rajesh and M. Kaleemulla, “Experimental investigations on mechanical behavior of aluminium metal matrix composites,” IOP Conf. Series: Materials Science and Engineering, vol.149, no.012121, 2016.
  • C. S. Ravindra Sagar and T. K Chandrashekar, “Effect of heat treatment on mechanical properties of aluminum LM13-MgOp metal matrix composites,” International Journal of Scientific and Research Publications, vol. 8, no. 2, pp. 284-288, 2018.
  • D. Özyürek and İ. Çiftçi, “An investigation into the wear behaviour of TiB2 particle reinforced aluminium composites produced by mechanical alloying,” Sci. Eng. Compos. Mater., vol. 18, pp. 5-12, 2011.
  • T. Raviteja, N. Radhika and R. Raghu, “Fabrication and mechanical properties of stir cast Al-Si12Cu/B4C composites,” International Journal of Research in Engineering and Technology, vol. 03 no 7, pp 343-346, 2014.
  • D.P. Mondal and S. Das, “High stress abrasive wear behaviour of aluminium hard particle composites: Effect of experimental parameters, particle size and volume fraction,” Tribology International, vol. 39, pp. 470–478, 2006.
  • S. Gargatte, R. R. Upadhye, V. S. Dandagi, S. R. Desai and B. S. Waghamode, “Preparation & characterization of Al-5083 alloy composites,” Journal of Minerals and Materials Characterization and Engineering, vol.1, pp. 8-14, 2013.
  • M. Uthayakumar, S. Aravindan and K. Rajkumar, “Wear performance of Al–SiC–B4C hybrid composites under dry sliding conditions”, Materials and Design, vol. 47, pp. 456–464, 2013.

INVESTIGATION OF ABRASIVE WEAR BEHAVIOR OF AA 1050 BASED GNP + TiB2 REINFORCED HYBRID COMPOSITES PRODUCED FOR VACUUM INFILTRATION

Year 2020, Volume: 9 Issue: 2, 1100 - 1107, 07.08.2020
https://doi.org/10.28948/ngumuh.669072

Abstract

In this study, hybrid composite materials were produced by reinforcing aluminum matrix, 0.5% GNP (Nano Graphene Plate) powders together with 5-10% - 20% TiB2 (Titanium diboride) powders together using vacuum infiltration method. Afterwards, microstructures of composite materials were examined by SEM and porosity ratios were determined. In the last stage, hardness measurements were made and abrasive wear tests were started. Wear tests; 600 mesh sanding, 0.5 m / s shear rate, 10-20 and 40 N loads were applied, 60-90 and 120 seconds were performed in the test period. According to the test results, the porosity of the composites increased with increasing TiB2 reinforcement ratio. Hardness values increased up to 10% TiB2 and then decreased. Wear losses decreased by up to 10% TiB2 reinforcement ratio and increased again by 20% reinforcement ratio. GNP in the hybrid composites resulted in a decrease in wear losses with increasing test load and time. This is related to the lubricant and lubricant properties of graphene.

References

  • Ronald G. Munro, “Material properties of Titanium Diboride,” Journal of Research of the National Institute of Standards and Technology, vol. 105, no. 5, pp. 709-720, 2000.
  • K. Dharsan and S. Santhosh Kumar, “An exploration of the ınfluence in aluminium metal matrix composite reinforced with graphene,” 5thNational Conference on Trends in Automotive Parts Systems and Applications (TAPSA-2017), International Journal of Innovative Research in Science, Engineering and Technology, vol. 6, Special Issue 7, pp.141-142, 2017.
  • N.Subramani, K.Vijayaraghavan, V.V.Arunsankar and K.Sudha, “Analysis and investigation on A2024 metal matrix composites with B4C and Graphite,” International Journal of Innovative Research in Science, Engineering and Technology, vol. 2, no. 9, pp. 4636-4642, 2013
  • L. Gomez, D. Busquets-Mataix, V. Amigo and M.D. Salvador, “Analysis of boron carbide aluminium matrix composites”, Journal of Composite Materials, vol.43, no. 9, pp. 987-995, 2009.
  • H. Hasırcı ve F. Gül, “B4C /Al kompozitlerin takviye hacim oranına bağlı olarak abrasif aşınma davranışlarının incelenmesi,” SDU International Journal of Technologic Sciences, vol. 2, no. 1, pp. 15-21, 2010.
  • K. Gündoğan ve A. R. B. Özsarı, “Basınçlı infiltrasyon yöntemiyle üretilen AA2024 ve AA6061 matrisli, B4C ve SiC takviyeli kompozit malzemelerin mikroyapı, mekanik ve ısıl iletkenlik özelliklerine basıncın etkisi,” Uluslararası Mühendislik Araştırma ve Geliştirme Dergisi, cilt. 11, sayı. 2, ss. 657-669, 2019.
  • C. Xiaozhou, W. Chao, X. Xiangxin and C. Gongjin, “Effect of Ti addition on the residual aluminium content and mechanical properties of the B4C-Al composites produced by vacuum infiltration,” Archives of Metallurgy and Materials, vol. 60, no. 4, pp. 2493-2497, 2015.
  • P. Kulkarni, “Evaluation of mechanical properties of AL 2024 based hybrid metal composites,” IOSR Journal of Mechanical and Civil Engineering (IOSR-JMCE), vol. 12, no. 5, ver. IV, pp. 108-122, 2015.
  • M. C. Şenel ve M. Gürbüz, “Fabrication and mechanical behavior of aluminum matrix composites reinforced with nano alumina particles,” Düzce University Journal of Science & Technology, vol. 7, pp. 1341-1350, 2019.
  • Sheng-ming Zhou, Xiao-bin Zhang, Zhi-peng Ding, Chun-yan Min, Guo-liang Xu and Wen-ming Zhu, “Fabrication and tribological properties of carbon nanotubes reinforced Al composites prepared by pressureless infiltration technique,” Composites: Part A, vol.38, pp. 301–306, 2007.
  • Y. Sahin ve M. Acılar, “Production and properties of SiCp-reinforced aluminium alloy composites”, Composites: Part A, vol.34, pp. 709–718, 2003.
  • S. Korucu ve G. Soy, “Alüminyum matrisli kompozitlerde tungsten karbür ve grafen takviyelerinin mekanik özelliklere etkileri üzerine bir araştırma,” Düzce Üniversitesi Bilim ve Teknoloji Dergisi, cilt.7, sayı 3, ss.1466-1487, 2019.
  • A. M, Rajesh and M. Kaleemulla, “Experimental investigations on mechanical behavior of aluminium metal matrix composites,” IOP Conf. Series: Materials Science and Engineering, vol.149, no.012121, 2016.
  • C. S. Ravindra Sagar and T. K Chandrashekar, “Effect of heat treatment on mechanical properties of aluminum LM13-MgOp metal matrix composites,” International Journal of Scientific and Research Publications, vol. 8, no. 2, pp. 284-288, 2018.
  • D. Özyürek and İ. Çiftçi, “An investigation into the wear behaviour of TiB2 particle reinforced aluminium composites produced by mechanical alloying,” Sci. Eng. Compos. Mater., vol. 18, pp. 5-12, 2011.
  • T. Raviteja, N. Radhika and R. Raghu, “Fabrication and mechanical properties of stir cast Al-Si12Cu/B4C composites,” International Journal of Research in Engineering and Technology, vol. 03 no 7, pp 343-346, 2014.
  • D.P. Mondal and S. Das, “High stress abrasive wear behaviour of aluminium hard particle composites: Effect of experimental parameters, particle size and volume fraction,” Tribology International, vol. 39, pp. 470–478, 2006.
  • S. Gargatte, R. R. Upadhye, V. S. Dandagi, S. R. Desai and B. S. Waghamode, “Preparation & characterization of Al-5083 alloy composites,” Journal of Minerals and Materials Characterization and Engineering, vol.1, pp. 8-14, 2013.
  • M. Uthayakumar, S. Aravindan and K. Rajkumar, “Wear performance of Al–SiC–B4C hybrid composites under dry sliding conditions”, Materials and Design, vol. 47, pp. 456–464, 2013.
There are 19 citations in total.

Details

Primary Language Turkish
Subjects Mechanical Engineering
Journal Section Mechanical Engineering
Authors

Muharrem Pul 0000-0002-0629-3516

Publication Date August 7, 2020
Submission Date January 1, 2020
Acceptance Date June 16, 2020
Published in Issue Year 2020 Volume: 9 Issue: 2

Cite

APA Pul, M. (2020). VAKUMLU İNFİLTRASYONYA ÜRETİLEN AA 1050 ESASLI GNP+TiB2 TAKVİYELİ HİBRİT KOMPOZİTLERİN ABRASİF AŞINMA DAVRANIŞLARININ İNCELENMESİ. Niğde Ömer Halisdemir Üniversitesi Mühendislik Bilimleri Dergisi, 9(2), 1100-1107. https://doi.org/10.28948/ngumuh.669072
AMA Pul M. VAKUMLU İNFİLTRASYONYA ÜRETİLEN AA 1050 ESASLI GNP+TiB2 TAKVİYELİ HİBRİT KOMPOZİTLERİN ABRASİF AŞINMA DAVRANIŞLARININ İNCELENMESİ. NOHU J. Eng. Sci. August 2020;9(2):1100-1107. doi:10.28948/ngumuh.669072
Chicago Pul, Muharrem. “VAKUMLU İNFİLTRASYONYA ÜRETİLEN AA 1050 ESASLI GNP+TiB2 TAKVİYELİ HİBRİT KOMPOZİTLERİN ABRASİF AŞINMA DAVRANIŞLARININ İNCELENMESİ”. Niğde Ömer Halisdemir Üniversitesi Mühendislik Bilimleri Dergisi 9, no. 2 (August 2020): 1100-1107. https://doi.org/10.28948/ngumuh.669072.
EndNote Pul M (August 1, 2020) VAKUMLU İNFİLTRASYONYA ÜRETİLEN AA 1050 ESASLI GNP+TiB2 TAKVİYELİ HİBRİT KOMPOZİTLERİN ABRASİF AŞINMA DAVRANIŞLARININ İNCELENMESİ. Niğde Ömer Halisdemir Üniversitesi Mühendislik Bilimleri Dergisi 9 2 1100–1107.
IEEE M. Pul, “VAKUMLU İNFİLTRASYONYA ÜRETİLEN AA 1050 ESASLI GNP+TiB2 TAKVİYELİ HİBRİT KOMPOZİTLERİN ABRASİF AŞINMA DAVRANIŞLARININ İNCELENMESİ”, NOHU J. Eng. Sci., vol. 9, no. 2, pp. 1100–1107, 2020, doi: 10.28948/ngumuh.669072.
ISNAD Pul, Muharrem. “VAKUMLU İNFİLTRASYONYA ÜRETİLEN AA 1050 ESASLI GNP+TiB2 TAKVİYELİ HİBRİT KOMPOZİTLERİN ABRASİF AŞINMA DAVRANIŞLARININ İNCELENMESİ”. Niğde Ömer Halisdemir Üniversitesi Mühendislik Bilimleri Dergisi 9/2 (August 2020), 1100-1107. https://doi.org/10.28948/ngumuh.669072.
JAMA Pul M. VAKUMLU İNFİLTRASYONYA ÜRETİLEN AA 1050 ESASLI GNP+TiB2 TAKVİYELİ HİBRİT KOMPOZİTLERİN ABRASİF AŞINMA DAVRANIŞLARININ İNCELENMESİ. NOHU J. Eng. Sci. 2020;9:1100–1107.
MLA Pul, Muharrem. “VAKUMLU İNFİLTRASYONYA ÜRETİLEN AA 1050 ESASLI GNP+TiB2 TAKVİYELİ HİBRİT KOMPOZİTLERİN ABRASİF AŞINMA DAVRANIŞLARININ İNCELENMESİ”. Niğde Ömer Halisdemir Üniversitesi Mühendislik Bilimleri Dergisi, vol. 9, no. 2, 2020, pp. 1100-7, doi:10.28948/ngumuh.669072.
Vancouver Pul M. VAKUMLU İNFİLTRASYONYA ÜRETİLEN AA 1050 ESASLI GNP+TiB2 TAKVİYELİ HİBRİT KOMPOZİTLERİN ABRASİF AŞINMA DAVRANIŞLARININ İNCELENMESİ. NOHU J. Eng. Sci. 2020;9(2):1100-7.

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