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EPOKSİ KAPLAMALI VE KAPLAMASIZ DONATILARIN MEKANİK ÖZELLİKLERİNİN KARŞILAŞTIRMALI ANALİZİ

Year 2025, Volume: 33 Issue: 3, 1997 - 2004, 19.12.2025
https://doi.org/10.31796/ogummf.1752655

Abstract

Bu çalışma, donatı çeliğinin dış etkilere karşı korunmasını sağlamak ve beton içindeki mekanik ve aderans performansını artırmak amacıyla epoksi kaplama uygulamasını incelemektedir. Bu amaçla, 10 mm çapında ve 30 cm uzunluğundaki epoksi kaplı ve kaplamasız filizler, 15×15×15 cm boyutlarındaki beton bloklara iki farklı yöntemle yerleştirilmiştir: döküm sırasında doğrudan ve kür sonrası kimyasal dübelle sonradan ekilerek. Her numunede bir adet filiz bulunmakta olup; akma dayanımı, çekme dayanımı, kopma dayanımı, kesit daralması, kopma uzaması, tokluk, elastisite modülü ve aderans dayanımı gibi mekanik testler gerçekleştirilmiştir. Sonuçlar, epoksi kaplamanın akma ve çekme dayanımı gibi mekanik özellikleri artırdığını, tokluğu iyileştirdiğini ve yeterli süneklik sağladığını ortaya koymuştur. Rijitlikte ve plastik şekil değiştirme kapasitesinde azalma gözlenmiş olsa da, kaplama akma davranışının güvenilirliğini artırmıştır. En dikkat çekici sonuç ise aderans dayanımındaki artış olmuş, özellikle sonradan ekilen filizlerde %30’un üzerinde iyileşme sağlanmıştır. Genel olarak, epoksi kaplama, kimyasal dayanım ve uzun ömürlülüğün önemli olduğu koşullarda donatıların mekanik bütünlüğünü ve aderans performansını artıran etkili bir çözüm sunmaktadır.

References

  • Aljibori, H. S., Alamiery, A., & Kadhum, A. A. H. (2023). Advances in corrosion protection coatings: A comprehensive review. Int. J. Corros. Scale Inhib, 12(4), 1476-1520. http://doi.org/ 10.17675/2305-6894-2023-12-4-6
  • Amirtharaj, J., & Rose, A. L. (2025). A state-of-the-art review on the Structural Behavior of concrete structures reinforced with various rebars as alternative to steel rebars. Journal of Building Engineering, 113387. http://doi.org/10.1016/j.jobe.2025.113387
  • Chen, G., Volz, J. S., Brow, R. K., Yan, D., Reis, S. T. D., Wu, C., & Tao, X. (2010). Coated steel rebar for enhanced concrete-steel bond strength and corrosion resistance.
  • Fuhaid, A. F. A., & Niaz, A. (2022). Carbonation and corrosion problems in reinforced concrete structures. Buildings, 12(5), 586. http://doi.org/10.3390/buildings12050586
  • Liu, J., and Vipulanandan, C. (2005). Tensile bonding strength of epoxy coatings to concrete substrate. Cement and concrete Research, 35(7), 1412-1419. http://doi.org/10.1016/j.cemconres.2004.06.035
  • Mast, R. F., Dawood, M., Rizkalla, S. H., and Zia, P. (2008). Flexural strength design of concrete beams reinforced with high-strength steel bars. ACI Structural Journal, 105(5), 570. http://doi.org/10.14359/19940
  • Mujalli, M. A., Dirar, S., Mushtaha, E., Hussien, A., and Maksoud, A. (2022). Evaluation of the tensile characteristics and bond behaviour of steel fibre-reinforced concrete: An overview. Fibers, 10(12), 104. http://doi.org/10.3390/fib10120104
  • Natino, M. R. L., Yang, Y., Nakamura, H., & Miura, T. (2021). Experimental study on the effect of anti-corrosive coatings on bond behavior of corroded rebar. Construction and Building Materials, 274, 121716.
  • Okokpujie, I. P., Tartibu, L. K., Musa-Basheer, H. O., & Adeoye, A. O. M. (2024). Effect of coatings on mechanical, corrosion and tribological properties of industrial materials: a comprehensive review. Journal of Bio-and Tribo-Corrosion, 10(1), 2. http://doi.org/10.1007/s40735-023-00805-1
  • Ou, B., Wang, Y., & Lu, Y. (2021). A review on fundamentals and strategy of epoxy-resin-based anticorrosive coating materials. Polymer-Plastics Technology and Materials, 60(6),601-625. http: //doi.org/10.1080/25740881.2020.1819317
  • Rauf, F. L., Whaib, M. S., & Elwi, M. (2025). Improving the Behavior of Damaged Reinforced Concrete Beams. Mathematical Modelling of Engineering Problems, 12(1). http://doi.org/10.18280/mmep.120128
  • Singh, D. D. N., & Ghosh, R. (2005). Unexpected deterioration of fusion-bonded epoxy-coated rebars embedded in chloride-contaminated concrete environments. Corrosion, 61(8), 815-829.
  • Sørensen, P. A., Kiil, S., Dam-Johansen, K., and Weinell, C. E. (2009). Anticorrosive coatings: a review. Journal of coatings technology and research, 6(2), 135-176. http://doi.org/10.1007/s11998-008-9144-2
  • Tang, Y., Wang, Y., Hillman, M. C., Chen, J. S., and Du, J. (2025). Fracture experiments of coated and non-coated epoxy-alumina composites coupled with micro-CT. Composites Part A: Applied Science and Manufacturing, 192, 108762. http://doi.org/ 10.1016/j.compositesa.2025.108762
  • Wang, X., Cao, Q., Tang, F., Pan, H., Chen, X., & Lin, Z. (2023). Mechanical properties and corrosion behavior of dual-filler-epoxy-coated steel rebar under a corrosive environment. Coatings, 13(3), 604.
  • Yadeta, K. F., Siriwardane, S. C., Mohammed, T. A., & Lemu, H. G. (2024). Influence of pre-existing cracks and concrete cover on service life of reinforced concrete and mechanical behaviour of corroded rebars. International Journal of Structural Integrity, 15(2), 283-297. http://doi.org/10.1108/IJSI-12-2023-0139
  • Yan, L., Deng, W., Wang, N., Xue, X., Hua, J. and Chen, Z. (2022). Anti-corrosion reinforcements using coating technologies—A review. Polymers, 14(21), 4782. http://doi.org/10.3390/polym14214782
  • Zhou, Z., and Qiao, P. (2018). Bond behavior of epoxy-coated rebar in ultra-high performance concrete. Construction and Building Materials, 182,406-417. http://doi.org/10.1016/j.conbuildmat.2018.06.113

COMPARATIVE ANALYSIS OF MECHANICAL PROPERTIES OF EPOXY COATED AND UNCOATED REINFORCEMENT BAR

Year 2025, Volume: 33 Issue: 3, 1997 - 2004, 19.12.2025
https://doi.org/10.31796/ogummf.1752655

Abstract

This study aims to enhance the mechanical and bond performance of reinforcing bars embedded in concrete by applying epoxy coatings as a protective layer against external effects. For this purpose, epoxy-coated and uncoated rebars with a diameter of 10 mm and length of 30 cm were embedded into 15×15×15 cm concrete blocks using two different methods: cast-in-place and post-installed with chemical anchoring after curing. Each specimen contained a single rebar, and mechanical tests including yield strength, tensile strength, fracture strength, reduction of area, elongation at break, toughness, modulus of elasticity, and adherence strength were conducted. The results showed that epoxy coating slightly improved mechanical properties such as yield and tensile strength, while enhancing toughness and maintaining sufficient ductility. Although a slight decrease in stiffness and plastic strain capacity was observed, the coating increased the reliability of yield behavior. Most notably, adherence strength was significantly improved by epoxy coating, particularly in post-installed specimens, where an increase of over 30% was recorded. Overall, epoxy coating proved to be an effective solution for improving both mechanical integrity and adhesion performance of reinforcing bars, especially in conditions where chemical durability and long-term performance are critical.

References

  • Aljibori, H. S., Alamiery, A., & Kadhum, A. A. H. (2023). Advances in corrosion protection coatings: A comprehensive review. Int. J. Corros. Scale Inhib, 12(4), 1476-1520. http://doi.org/ 10.17675/2305-6894-2023-12-4-6
  • Amirtharaj, J., & Rose, A. L. (2025). A state-of-the-art review on the Structural Behavior of concrete structures reinforced with various rebars as alternative to steel rebars. Journal of Building Engineering, 113387. http://doi.org/10.1016/j.jobe.2025.113387
  • Chen, G., Volz, J. S., Brow, R. K., Yan, D., Reis, S. T. D., Wu, C., & Tao, X. (2010). Coated steel rebar for enhanced concrete-steel bond strength and corrosion resistance.
  • Fuhaid, A. F. A., & Niaz, A. (2022). Carbonation and corrosion problems in reinforced concrete structures. Buildings, 12(5), 586. http://doi.org/10.3390/buildings12050586
  • Liu, J., and Vipulanandan, C. (2005). Tensile bonding strength of epoxy coatings to concrete substrate. Cement and concrete Research, 35(7), 1412-1419. http://doi.org/10.1016/j.cemconres.2004.06.035
  • Mast, R. F., Dawood, M., Rizkalla, S. H., and Zia, P. (2008). Flexural strength design of concrete beams reinforced with high-strength steel bars. ACI Structural Journal, 105(5), 570. http://doi.org/10.14359/19940
  • Mujalli, M. A., Dirar, S., Mushtaha, E., Hussien, A., and Maksoud, A. (2022). Evaluation of the tensile characteristics and bond behaviour of steel fibre-reinforced concrete: An overview. Fibers, 10(12), 104. http://doi.org/10.3390/fib10120104
  • Natino, M. R. L., Yang, Y., Nakamura, H., & Miura, T. (2021). Experimental study on the effect of anti-corrosive coatings on bond behavior of corroded rebar. Construction and Building Materials, 274, 121716.
  • Okokpujie, I. P., Tartibu, L. K., Musa-Basheer, H. O., & Adeoye, A. O. M. (2024). Effect of coatings on mechanical, corrosion and tribological properties of industrial materials: a comprehensive review. Journal of Bio-and Tribo-Corrosion, 10(1), 2. http://doi.org/10.1007/s40735-023-00805-1
  • Ou, B., Wang, Y., & Lu, Y. (2021). A review on fundamentals and strategy of epoxy-resin-based anticorrosive coating materials. Polymer-Plastics Technology and Materials, 60(6),601-625. http: //doi.org/10.1080/25740881.2020.1819317
  • Rauf, F. L., Whaib, M. S., & Elwi, M. (2025). Improving the Behavior of Damaged Reinforced Concrete Beams. Mathematical Modelling of Engineering Problems, 12(1). http://doi.org/10.18280/mmep.120128
  • Singh, D. D. N., & Ghosh, R. (2005). Unexpected deterioration of fusion-bonded epoxy-coated rebars embedded in chloride-contaminated concrete environments. Corrosion, 61(8), 815-829.
  • Sørensen, P. A., Kiil, S., Dam-Johansen, K., and Weinell, C. E. (2009). Anticorrosive coatings: a review. Journal of coatings technology and research, 6(2), 135-176. http://doi.org/10.1007/s11998-008-9144-2
  • Tang, Y., Wang, Y., Hillman, M. C., Chen, J. S., and Du, J. (2025). Fracture experiments of coated and non-coated epoxy-alumina composites coupled with micro-CT. Composites Part A: Applied Science and Manufacturing, 192, 108762. http://doi.org/ 10.1016/j.compositesa.2025.108762
  • Wang, X., Cao, Q., Tang, F., Pan, H., Chen, X., & Lin, Z. (2023). Mechanical properties and corrosion behavior of dual-filler-epoxy-coated steel rebar under a corrosive environment. Coatings, 13(3), 604.
  • Yadeta, K. F., Siriwardane, S. C., Mohammed, T. A., & Lemu, H. G. (2024). Influence of pre-existing cracks and concrete cover on service life of reinforced concrete and mechanical behaviour of corroded rebars. International Journal of Structural Integrity, 15(2), 283-297. http://doi.org/10.1108/IJSI-12-2023-0139
  • Yan, L., Deng, W., Wang, N., Xue, X., Hua, J. and Chen, Z. (2022). Anti-corrosion reinforcements using coating technologies—A review. Polymers, 14(21), 4782. http://doi.org/10.3390/polym14214782
  • Zhou, Z., and Qiao, P. (2018). Bond behavior of epoxy-coated rebar in ultra-high performance concrete. Construction and Building Materials, 182,406-417. http://doi.org/10.1016/j.conbuildmat.2018.06.113
There are 18 citations in total.

Details

Primary Language English
Subjects Materials Engineering (Other)
Journal Section Research Article
Authors

Kerem Aybar 0000-0001-6347-843X

Serdal Ünal 0000-0002-5200-9969

Ömer Karagöz 0000-0002-3755-8345

Mehmet Canbaz 0000-0002-0175-6155

Submission Date July 28, 2025
Acceptance Date September 29, 2025
Publication Date December 19, 2025
Published in Issue Year 2025 Volume: 33 Issue: 3

Cite

APA Aybar, K., Ünal, S., Karagöz, Ö., Canbaz, M. (2025). COMPARATIVE ANALYSIS OF MECHANICAL PROPERTIES OF EPOXY COATED AND UNCOATED REINFORCEMENT BAR. Eskişehir Osmangazi Üniversitesi Mühendislik Ve Mimarlık Fakültesi Dergisi, 33(3), 1997-2004. https://doi.org/10.31796/ogummf.1752655
AMA Aybar K, Ünal S, Karagöz Ö, Canbaz M. COMPARATIVE ANALYSIS OF MECHANICAL PROPERTIES OF EPOXY COATED AND UNCOATED REINFORCEMENT BAR. Eskişehir Osmangazi Üniversitesi Mühendislik ve Mimarlık Fakültesi Dergisi. December 2025;33(3):1997-2004. doi:10.31796/ogummf.1752655
Chicago Aybar, Kerem, Serdal Ünal, Ömer Karagöz, and Mehmet Canbaz. “COMPARATIVE ANALYSIS OF MECHANICAL PROPERTIES OF EPOXY COATED AND UNCOATED REINFORCEMENT BAR”. Eskişehir Osmangazi Üniversitesi Mühendislik Ve Mimarlık Fakültesi Dergisi 33, no. 3 (December 2025): 1997-2004. https://doi.org/10.31796/ogummf.1752655.
EndNote Aybar K, Ünal S, Karagöz Ö, Canbaz M (December 1, 2025) COMPARATIVE ANALYSIS OF MECHANICAL PROPERTIES OF EPOXY COATED AND UNCOATED REINFORCEMENT BAR. Eskişehir Osmangazi Üniversitesi Mühendislik ve Mimarlık Fakültesi Dergisi 33 3 1997–2004.
IEEE K. Aybar, S. Ünal, Ö. Karagöz, and M. Canbaz, “COMPARATIVE ANALYSIS OF MECHANICAL PROPERTIES OF EPOXY COATED AND UNCOATED REINFORCEMENT BAR”, Eskişehir Osmangazi Üniversitesi Mühendislik ve Mimarlık Fakültesi Dergisi, vol. 33, no. 3, pp. 1997–2004, 2025, doi: 10.31796/ogummf.1752655.
ISNAD Aybar, Kerem et al. “COMPARATIVE ANALYSIS OF MECHANICAL PROPERTIES OF EPOXY COATED AND UNCOATED REINFORCEMENT BAR”. Eskişehir Osmangazi Üniversitesi Mühendislik ve Mimarlık Fakültesi Dergisi 33/3 (December2025), 1997-2004. https://doi.org/10.31796/ogummf.1752655.
JAMA Aybar K, Ünal S, Karagöz Ö, Canbaz M. COMPARATIVE ANALYSIS OF MECHANICAL PROPERTIES OF EPOXY COATED AND UNCOATED REINFORCEMENT BAR. Eskişehir Osmangazi Üniversitesi Mühendislik ve Mimarlık Fakültesi Dergisi. 2025;33:1997–2004.
MLA Aybar, Kerem et al. “COMPARATIVE ANALYSIS OF MECHANICAL PROPERTIES OF EPOXY COATED AND UNCOATED REINFORCEMENT BAR”. Eskişehir Osmangazi Üniversitesi Mühendislik Ve Mimarlık Fakültesi Dergisi, vol. 33, no. 3, 2025, pp. 1997-04, doi:10.31796/ogummf.1752655.
Vancouver Aybar K, Ünal S, Karagöz Ö, Canbaz M. COMPARATIVE ANALYSIS OF MECHANICAL PROPERTIES OF EPOXY COATED AND UNCOATED REINFORCEMENT BAR. Eskişehir Osmangazi Üniversitesi Mühendislik ve Mimarlık Fakültesi Dergisi. 2025;33(3):1997-2004.

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