Case Report
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Year 2021, , 1 - 19, 30.04.2021
https://doi.org/10.31796/ogummf.758678

Abstract

References

  • Belay, A. M., Welo, T., & Helo, P. (2014). Approaching lean product development using system dynamics: investigating front-load effects. Advances in Manufacturing, 2(2), 130-140. doi: https://doi.org/10.1007/s40436-014-0079-9
  • Chan, C. O., & Tay, H. L. (2018). Combining lean tools application in kaizen: a field study on the printing industry. International Journal of Productivity and Performance Management, 67(1), 45-65. doi: https://doi.org/10.1108/IJPPM-09-2016-0197
  • Chanda, M. D. (2017). The study of the relationship between Kaizen practices and operations’ performance improvement in Zambian manufacturing companies. The International Journal of Multi-Disciplinary Research Conference ID: CFP/119/2017.
  • Heragu, S. S. (2008). Facilities design. CRC Press, Taylor and Francis Group, Boca Ratpn, FL, USA.
  • Hossain, M. R., Rasel, M. K., & Talapatra, S. (2014). Increasing productivity through facility layout improvement using systematic layout planning pattern theory. Global Journal of Research In Engineering. 14 (7), 71-76. Erişim adresi: https://engineeringresearch.org/index.php/GJRE/article/view/1269/1201
  • Hosseini-Nasab, H., Fereidouni, S., Ghomi, S. M. T. F., & Fakhrzad, M. B. (2018). Classification of facility layout problems: a review study. The International Journal of Advanced Manufacturing Technology, 94(1-4), 957-977. doi: https://doi.org/10.1007/s00170-017-0895-8
  • Kovács, G., & Kot, S. (2017). Facility layout redesign for efficiency improvement and cost reduction. Journal of Applied Mathematics and Computational Mechanics, 16(1), 63-74. doi: https://doi.org/10.17512/jamcm.2017.1.06
  • Kovács, G. (2020). Combination of Lean value-oriented conception and facility layout design for even more significant efficiency improvement and cost reduction. International Journal of Production Research, 58(10), 2916-2936. doi: https://doi.org/10.1080/00207543.2020.1712490
  • Kumar, S., Dhingra, A. K., & Singh, B. (2018). Process improvement through Lean-Kaizen using value stream map: a case study in India. The International Journal of Advanced Manufacturing Technology, 96(5-8), 2687-2698. doi: https://doi.org/10.1007/s00170-018-1684-8
  • Li, J., Tan, X., & Li, J. (2018). Research on dynamic facility layout problem of manufacturing unit considering human factors. Mathematical Problems in Engineering, 2018, 1-13. doi: https://doi.org/10.1155/2018/6040561
  • Mahmood, O. K., Kareem, J. A. H., Rashid, W. N., & Abdulla, D. F. (2017). Facility Layout Design and its Impact on the Healthcare Service Quality in Teaching Hospital and Pediatric Teaching Hospital in Sulaymaniyah City. International Review of Management and Marketing, 7(2), 174-179. Erişim adresi: http: www.econjournals.com
  • Mazzocato, P., Stenfors-Hayes, T., Von Thiele Schwarz, U., Hasson, H., & Nyström, M. E. (2016). Kaizen practice in healthcare: a qualitative analysis of hospital employees' suggestions for improvement. BMJ open, 6(7). doi: https://doi.org/10.1136/bmjopen-2016-012256
  • Naik, S. B., & Kallurkar, S. (2016). A literature review on efficient plant layout design. International Journal of Industrial Engineering Research and Development, 7(2), 43-51. doi: https://doi.org/10.34218/IJIERD.7.2.2016.005
  • Naqvi, S. A. A., Fahad, M., Atir, M., Zubair, M., & Shehzad, M. M. (2016). Productivity improvement of a manufacturing facility using systematic layout planning. Cogent Engineering, 3(1), 1207296. doi: http://dx.doi.org/10.1080/23311916.2016.1207296
  • Sooncharoen, S., Vitayasak, S., & Pongcharoen, P. (2015). Application of biogeography-based optimisation for machine layout design problem. International Journal of Mechanical Engineering and Robotics Research, 4(3), 251. Erişim adresi: http://www.ijmerr.com/uploadfile/2015/0707/20150707031544439.pdf
  • Suhardi, B., Juwita, E., & Astuti, R. D. (2019). Facility layout improvement in sewing department with Systematic Layout planning and ergonomics approach. Cogent Engineering, 6(1), 1597412. doi: https://doi.org/10.1080/23311916.2019.1597412
  • Uluskan, M. (2019). Süreç Yeterlilik Analizinin Genişletilmiş Kaizen Yöntemine Entegrasyonu: Otomotiv Sektöründe Bir Uygulama. Eskişehir Osmangazi Üniversitesi Mühendislik ve Mimarlık Fakültesi Dergisi, 27(3), 165-183. doi: https://doi.org/10.31796/ogummf.581278

OTOMOTİV SEKTÖRÜNDE KAİZEN YÖNTEMİ İLE TESİS YERLEŞİM TASARIMI VE REBA ANALİZİ

Year 2021, , 1 - 19, 30.04.2021
https://doi.org/10.31796/ogummf.758678

Abstract

Bu çalışmada süreç iyileştirme tekniklerinden Kaizen ve tesis yerleşim tasarımı yöntemleri entegre bir şekilde kullanılarak otomotiv yan sanayiinde üretimi yapılan bir parça ele alınmış ve süreçte gerçekleşen hatalar incelenmiştir. Bu çalışma sonucunda, müşteri memnuniyetini önemli derecede etkileyen bir hataya yönelik önleme ve iyileştirme faaliyetleri sunularak bu faaliyetlerin beklenen getirileri belirlenmiştir. Süreç kalitesinin Kaizen yöntemi ile iyileştirilmesi sağlanırken ergonomik yönler göz önüne alınarak tesis yerleşimi önerileri sunulmuş ve bu önerilerin uygulanabilirlik açısından maliyet analizleri gerçekleştirilmiştir. İş sağlığı ve güvenliği açısından, bu çalışmada önerilen tasarım iyileştirmesi sonrasında, iş kazası riski %20 oranında azaltılacak ve çalışanlara daha güvenli bir atölye ortamı sağlanacaktır. Ayrıca, yine bu çalışmada sunulan tasarım ve iyileştirme önerileri ile parçaların hatalı kasalanmasından kaynaklı hatalar azalarak finansal kayıplar önlenecek, çevrim süresinden yaklaşık %75’lik bir kazanç sağlanacak ve kullanılan alandan yaklaşık %22’lik bir verim artışı sağlanarak maliyet azaltılacaktır.

References

  • Belay, A. M., Welo, T., & Helo, P. (2014). Approaching lean product development using system dynamics: investigating front-load effects. Advances in Manufacturing, 2(2), 130-140. doi: https://doi.org/10.1007/s40436-014-0079-9
  • Chan, C. O., & Tay, H. L. (2018). Combining lean tools application in kaizen: a field study on the printing industry. International Journal of Productivity and Performance Management, 67(1), 45-65. doi: https://doi.org/10.1108/IJPPM-09-2016-0197
  • Chanda, M. D. (2017). The study of the relationship between Kaizen practices and operations’ performance improvement in Zambian manufacturing companies. The International Journal of Multi-Disciplinary Research Conference ID: CFP/119/2017.
  • Heragu, S. S. (2008). Facilities design. CRC Press, Taylor and Francis Group, Boca Ratpn, FL, USA.
  • Hossain, M. R., Rasel, M. K., & Talapatra, S. (2014). Increasing productivity through facility layout improvement using systematic layout planning pattern theory. Global Journal of Research In Engineering. 14 (7), 71-76. Erişim adresi: https://engineeringresearch.org/index.php/GJRE/article/view/1269/1201
  • Hosseini-Nasab, H., Fereidouni, S., Ghomi, S. M. T. F., & Fakhrzad, M. B. (2018). Classification of facility layout problems: a review study. The International Journal of Advanced Manufacturing Technology, 94(1-4), 957-977. doi: https://doi.org/10.1007/s00170-017-0895-8
  • Kovács, G., & Kot, S. (2017). Facility layout redesign for efficiency improvement and cost reduction. Journal of Applied Mathematics and Computational Mechanics, 16(1), 63-74. doi: https://doi.org/10.17512/jamcm.2017.1.06
  • Kovács, G. (2020). Combination of Lean value-oriented conception and facility layout design for even more significant efficiency improvement and cost reduction. International Journal of Production Research, 58(10), 2916-2936. doi: https://doi.org/10.1080/00207543.2020.1712490
  • Kumar, S., Dhingra, A. K., & Singh, B. (2018). Process improvement through Lean-Kaizen using value stream map: a case study in India. The International Journal of Advanced Manufacturing Technology, 96(5-8), 2687-2698. doi: https://doi.org/10.1007/s00170-018-1684-8
  • Li, J., Tan, X., & Li, J. (2018). Research on dynamic facility layout problem of manufacturing unit considering human factors. Mathematical Problems in Engineering, 2018, 1-13. doi: https://doi.org/10.1155/2018/6040561
  • Mahmood, O. K., Kareem, J. A. H., Rashid, W. N., & Abdulla, D. F. (2017). Facility Layout Design and its Impact on the Healthcare Service Quality in Teaching Hospital and Pediatric Teaching Hospital in Sulaymaniyah City. International Review of Management and Marketing, 7(2), 174-179. Erişim adresi: http: www.econjournals.com
  • Mazzocato, P., Stenfors-Hayes, T., Von Thiele Schwarz, U., Hasson, H., & Nyström, M. E. (2016). Kaizen practice in healthcare: a qualitative analysis of hospital employees' suggestions for improvement. BMJ open, 6(7). doi: https://doi.org/10.1136/bmjopen-2016-012256
  • Naik, S. B., & Kallurkar, S. (2016). A literature review on efficient plant layout design. International Journal of Industrial Engineering Research and Development, 7(2), 43-51. doi: https://doi.org/10.34218/IJIERD.7.2.2016.005
  • Naqvi, S. A. A., Fahad, M., Atir, M., Zubair, M., & Shehzad, M. M. (2016). Productivity improvement of a manufacturing facility using systematic layout planning. Cogent Engineering, 3(1), 1207296. doi: http://dx.doi.org/10.1080/23311916.2016.1207296
  • Sooncharoen, S., Vitayasak, S., & Pongcharoen, P. (2015). Application of biogeography-based optimisation for machine layout design problem. International Journal of Mechanical Engineering and Robotics Research, 4(3), 251. Erişim adresi: http://www.ijmerr.com/uploadfile/2015/0707/20150707031544439.pdf
  • Suhardi, B., Juwita, E., & Astuti, R. D. (2019). Facility layout improvement in sewing department with Systematic Layout planning and ergonomics approach. Cogent Engineering, 6(1), 1597412. doi: https://doi.org/10.1080/23311916.2019.1597412
  • Uluskan, M. (2019). Süreç Yeterlilik Analizinin Genişletilmiş Kaizen Yöntemine Entegrasyonu: Otomotiv Sektöründe Bir Uygulama. Eskişehir Osmangazi Üniversitesi Mühendislik ve Mimarlık Fakültesi Dergisi, 27(3), 165-183. doi: https://doi.org/10.31796/ogummf.581278
There are 17 citations in total.

Details

Primary Language Turkish
Subjects Industrial Engineering
Journal Section Research Articles
Authors

Meryem Uluskan 0000-0003-1287-8286

Mehtap Tutku Özyalıner 0000-0001-8029-1482

Publication Date April 30, 2021
Acceptance Date December 1, 2020
Published in Issue Year 2021

Cite

APA Uluskan, M., & Özyalıner, M. T. (2021). OTOMOTİV SEKTÖRÜNDE KAİZEN YÖNTEMİ İLE TESİS YERLEŞİM TASARIMI VE REBA ANALİZİ. Eskişehir Osmangazi Üniversitesi Mühendislik Ve Mimarlık Fakültesi Dergisi, 29(1), 1-19. https://doi.org/10.31796/ogummf.758678
AMA Uluskan M, Özyalıner MT. OTOMOTİV SEKTÖRÜNDE KAİZEN YÖNTEMİ İLE TESİS YERLEŞİM TASARIMI VE REBA ANALİZİ. ESOGÜ Müh Mim Fak Derg. April 2021;29(1):1-19. doi:10.31796/ogummf.758678
Chicago Uluskan, Meryem, and Mehtap Tutku Özyalıner. “OTOMOTİV SEKTÖRÜNDE KAİZEN YÖNTEMİ İLE TESİS YERLEŞİM TASARIMI VE REBA ANALİZİ”. Eskişehir Osmangazi Üniversitesi Mühendislik Ve Mimarlık Fakültesi Dergisi 29, no. 1 (April 2021): 1-19. https://doi.org/10.31796/ogummf.758678.
EndNote Uluskan M, Özyalıner MT (April 1, 2021) OTOMOTİV SEKTÖRÜNDE KAİZEN YÖNTEMİ İLE TESİS YERLEŞİM TASARIMI VE REBA ANALİZİ. Eskişehir Osmangazi Üniversitesi Mühendislik ve Mimarlık Fakültesi Dergisi 29 1 1–19.
IEEE M. Uluskan and M. T. Özyalıner, “OTOMOTİV SEKTÖRÜNDE KAİZEN YÖNTEMİ İLE TESİS YERLEŞİM TASARIMI VE REBA ANALİZİ”, ESOGÜ Müh Mim Fak Derg, vol. 29, no. 1, pp. 1–19, 2021, doi: 10.31796/ogummf.758678.
ISNAD Uluskan, Meryem - Özyalıner, Mehtap Tutku. “OTOMOTİV SEKTÖRÜNDE KAİZEN YÖNTEMİ İLE TESİS YERLEŞİM TASARIMI VE REBA ANALİZİ”. Eskişehir Osmangazi Üniversitesi Mühendislik ve Mimarlık Fakültesi Dergisi 29/1 (April 2021), 1-19. https://doi.org/10.31796/ogummf.758678.
JAMA Uluskan M, Özyalıner MT. OTOMOTİV SEKTÖRÜNDE KAİZEN YÖNTEMİ İLE TESİS YERLEŞİM TASARIMI VE REBA ANALİZİ. ESOGÜ Müh Mim Fak Derg. 2021;29:1–19.
MLA Uluskan, Meryem and Mehtap Tutku Özyalıner. “OTOMOTİV SEKTÖRÜNDE KAİZEN YÖNTEMİ İLE TESİS YERLEŞİM TASARIMI VE REBA ANALİZİ”. Eskişehir Osmangazi Üniversitesi Mühendislik Ve Mimarlık Fakültesi Dergisi, vol. 29, no. 1, 2021, pp. 1-19, doi:10.31796/ogummf.758678.
Vancouver Uluskan M, Özyalıner MT. OTOMOTİV SEKTÖRÜNDE KAİZEN YÖNTEMİ İLE TESİS YERLEŞİM TASARIMI VE REBA ANALİZİ. ESOGÜ Müh Mim Fak Derg. 2021;29(1):1-19.

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