AN EXPERIMENTAL EVALUATION OF INTELLIGENT FAULT DETECTION AND CLASSIFICATION FOR INDUCTION MOTORS UTILIZING MACHINE LEARNING APPROACHES

Mahmut Kasap; Eyüp Çinar; Ahmet Yazici; Kemal Özkan

doi:10.31796/ogummf.853090

TR EN

MAKİNE ÖĞRENMESİ YAKLAŞIMLARI İLE İNDÜKSİYON MOTORLARI İÇİN AKILLI HATA TESPİTİ VE SINIFLANDIRMADA DENEYSEL BİR DEĞERLENDİRME

Öz

Endüstri 4.0 kavramı tamamen dijital ve otonom üretimi hedefliyor. İmalat sistemlerinin düzgün çalışması için bakımlarının doğru yapılması gerekir. Ancak, gereksiz bakım, para ve zaman israfına neden olurken, gerekli bakımın atlanması da üretimde beklenmedik duruş sürelerine neden olabilir. Kestirimci bakım (PdM), arızaları erken aşamada tahmin ve teşhis etmenin yanında geleneksel bakım yaklaşımlarına kıyasla önemli maliyet tasarrufu sağlayabilecek gelecekteki ekipman arızaları için kalan faydalı ömrü belirlemeyi de amaçlamaktadır. Günümüz sensör ve veri toplama teknolojileri daha erişilebilir ve güvenilir hale geldi, bu, üreticilerin ekipmanlarını sürekli olarak izlemelerine, üretim sistemlerinde büyük hacimli veri toplamalarına ve depolamalarına yol açtı. Bu verileri makine öğrenimi (ML) algoritmalarıyla kullanmak ve ekipman arızalarının yapılarını analiz etmek, üretim kalitesini ve kapasitesini artırmaya yardımcı olabilecek üretimde bakıma ilişkin daha bilinçli kararlar alınmasını sağlayabilir. Çalışmamızda fabrikalarda farklı amaçlarla yaygın olarak kullanılan indüksiyon motorları (IM) ve arıza senaryoları hedeflenmiştir. Farklı çalışma koşulları altında iki benzer indüksiyon motorundan toplanan üç eksenli titreşim verileri incelenmiştir. Titreşim verilerinin çeşitli öznitelikleri çıkarılarak, ölçeklenmiş ve çalışma durumuna ilişkin bir durum bilgisi ile etiketlenmiştir. Elde edilen veri seti altı farklı ML algoritması ile analiz edilmekte ve performansları birbirleriyle karşılaştırılmaktadır. Bu çalışmada, umut verici deneysel sonuçlarımızı sunuyoruz ve deneysel olarak, indüksiyon motorlarında anormal çalışma koşullarının Kestirimci Bakım uygulaması için makine öğrenimi algoritmaları kullanılarak başarıyla tespit edilebileceğini gösteriyoruz.

Anahtar Kelimeler

Kestirimci bakım , Makine öğrenmesi , Titreşim analizi

AN EXPERIMENTAL EVALUATION OF INTELLIGENT FAULT DETECTION AND CLASSIFICATION FOR INDUCTION MOTORS UTILIZING MACHINE LEARNING APPROACHES

Abstract

The concept of Industry 4.0 aims fully digital and autonomous production. For manufacturing systems to work properly, their maintenance must be done correctly. However, while unnecessary maintenance causes waste of money and time, skipping necessary maintenance can also cause unexpected down times in production. Predictive maintenance (PdM) aims to predict and diagnose faults at an early stage and also the time remaining for future failures of equipment which might provide significant cost savings compared to traditional maintenance approaches. Today's sensor and data collection technologies have become more accessible and reliable which paved the way for manufacturers to continuously monitor their equipment, collect and store large volume of data in their production systems. Using this data with machine learning (ML) algorithms and analyzing the fingerprints of equipment faults can help making more informed decision regarding maintenance in manufacturing which might help increasing production quality and capacity. In our study, induction motors (IM) which are widely used in factories for different purposes and their failure scenarios are targeted. Triaxial vibration data collected from two similar induction motors under different operating conditions are examined. Various features of vibration data are extracted, scaled and labeled with a status information of the operation state. The obtained dataset is analyzed with six different ML algorithms. Performances are examined and compared against each other. In this study, we present our promising experimental results and experimentally show that the abnormal operating conditions of IMs can be successfully detected utilizing ML algorithms for a PdM application.

Keywords

Predictive maintenance , Machine learning , Vibration analysis

References

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Details

Primary Language

English

Subjects

Computer Software

Journal Section

Research Article

Authors

Mahmut Kasap ^*
0000-0002-7213-1363
Türkiye

Eyüp Çinar
0000-0003-3189-7247
Türkiye

Ahmet Yazici
0000-0001-5589-2032
Türkiye

Kemal Özkan
0000-0003-2252-2128
Türkiye

Publication Date

August 31, 2021

Submission Date

January 3, 2021

Acceptance Date

April 29, 2021

Published in Issue

Year 1970 Volume: 29 Number: 2

DOI

https://doi.org/10.31796/ogummf.853090

IZ

https://izlik.org/JA66AG84WF

APA

Kasap, M., Çinar, E., Yazici, A., & Özkan, K. (2021). AN EXPERIMENTAL EVALUATION OF INTELLIGENT FAULT DETECTION AND CLASSIFICATION FOR INDUCTION MOTORS UTILIZING MACHINE LEARNING APPROACHES. Eskişehir Osmangazi Üniversitesi Mühendislik Ve Mimarlık Fakültesi Dergisi, 29(2), 126-136. https://doi.org/10.31796/ogummf.853090

AMA

1.Kasap M, Çinar E, Yazici A, Özkan K. AN EXPERIMENTAL EVALUATION OF INTELLIGENT FAULT DETECTION AND CLASSIFICATION FOR INDUCTION MOTORS UTILIZING MACHINE LEARNING APPROACHES. Eskişehir Osmangazi Üniversitesi Mühendislik ve Mimarlık Fakültesi Dergisi. 2021;29(2):126-136. doi:10.31796/ogummf.853090

Chicago

Kasap, Mahmut, Eyüp Çinar, Ahmet Yazici, and Kemal Özkan. 2021. “AN EXPERIMENTAL EVALUATION OF INTELLIGENT FAULT DETECTION AND CLASSIFICATION FOR INDUCTION MOTORS UTILIZING MACHINE LEARNING APPROACHES”. Eskişehir Osmangazi Üniversitesi Mühendislik Ve Mimarlık Fakültesi Dergisi 29 (2): 126-36. https://doi.org/10.31796/ogummf.853090.

EndNote

Kasap M, Çinar E, Yazici A, Özkan K (August 1, 2021) AN EXPERIMENTAL EVALUATION OF INTELLIGENT FAULT DETECTION AND CLASSIFICATION FOR INDUCTION MOTORS UTILIZING MACHINE LEARNING APPROACHES. Eskişehir Osmangazi Üniversitesi Mühendislik ve Mimarlık Fakültesi Dergisi 29 2 126–136.

IEEE

[1]M. Kasap, E. Çinar, A. Yazici, and K. Özkan, “AN EXPERIMENTAL EVALUATION OF INTELLIGENT FAULT DETECTION AND CLASSIFICATION FOR INDUCTION MOTORS UTILIZING MACHINE LEARNING APPROACHES”, Eskişehir Osmangazi Üniversitesi Mühendislik ve Mimarlık Fakültesi Dergisi, vol. 29, no. 2, pp. 126–136, Aug. 2021, doi: 10.31796/ogummf.853090.

ISNAD

Kasap, Mahmut - Çinar, Eyüp - Yazici, Ahmet - Özkan, Kemal. “AN EXPERIMENTAL EVALUATION OF INTELLIGENT FAULT DETECTION AND CLASSIFICATION FOR INDUCTION MOTORS UTILIZING MACHINE LEARNING APPROACHES”. Eskişehir Osmangazi Üniversitesi Mühendislik ve Mimarlık Fakültesi Dergisi 29/2 (August 1, 2021): 126-136. https://doi.org/10.31796/ogummf.853090.

JAMA

1.Kasap M, Çinar E, Yazici A, Özkan K. AN EXPERIMENTAL EVALUATION OF INTELLIGENT FAULT DETECTION AND CLASSIFICATION FOR INDUCTION MOTORS UTILIZING MACHINE LEARNING APPROACHES. Eskişehir Osmangazi Üniversitesi Mühendislik ve Mimarlık Fakültesi Dergisi. 2021;29:126–136.

MLA

Kasap, Mahmut, et al. “AN EXPERIMENTAL EVALUATION OF INTELLIGENT FAULT DETECTION AND CLASSIFICATION FOR INDUCTION MOTORS UTILIZING MACHINE LEARNING APPROACHES”. Eskişehir Osmangazi Üniversitesi Mühendislik Ve Mimarlık Fakültesi Dergisi, vol. 29, no. 2, Aug. 2021, pp. 126-3, doi:10.31796/ogummf.853090.

Vancouver

1.Mahmut Kasap, Eyüp Çinar, Ahmet Yazici, Kemal Özkan. AN EXPERIMENTAL EVALUATION OF INTELLIGENT FAULT DETECTION AND CLASSIFICATION FOR INDUCTION MOTORS UTILIZING MACHINE LEARNING APPROACHES. Eskişehir Osmangazi Üniversitesi Mühendislik ve Mimarlık Fakültesi Dergisi. 2021 Aug. 1;29(2):126-3. doi:10.31796/ogummf.853090

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