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ATH, APP, Çinko Borat ve Antimon Oksitin Cam Elyaf Takviyeli Polyester Kompozitlerin Mekanik ve Alev Geciktirici Özellikleri Üzerindeki Sinerjik Etkileri

Year 2025, Volume: 8 Issue: 4, 1845 - 1862, 16.09.2025
https://doi.org/10.47495/okufbed.1645435

Abstract

Kompozit malzemeler, olağanüstü mekanik özellikleri ve çok yönlülükleri nedeniyle çeşitli endüstrilerde yaygın olarak kullanılmaktadır. Ancak, doğal yanıcılıkları özellikle sıkı yangın güvenliği standartları gerektiren uygulamalarda önemli bir zorluk teşkil etmektedir. Bu çalışma, alüminyum trihidroksit (ATH) ile amonyum polifosfat (APP), çinko borat ve antimon oksitin sinerjik etkilerini cam elyaf takviyeli polyester kompozitlerin mekanik ve alev geciktirici özellikleri üzerindeki etkisini araştırmaktadır. Kompozitler, tekli ve ikili dolgu formülasyonları kullanılarak elle yatırma yöntemiyle üretilmiştir. Viskozite, çekme mukavemeti, eğilme mukavemeti ve alev geciktiricilik değerlendirilmiştir. Sonuçlar, ATH'nin özellikle APP ve antimon oksit ile birleştirilmesinin, mekanik performanstan tamamen ödün vermeden alev geciktiriciliği önemli ölçüde artırdığını ortaya koymuştur. Özellikle, %40 ağırlık oranında APP veya antimon oksit içeren kompozitler, ASTM D635 testinde kendiliğinden sönme davranışı sergilemiş, ikili dolgu kombinasyonları ise alev geciktirici performansı artıran sinerjik etkiler göstermiştir. Bu çalışma, mekanik bütünlük ve alev direnci arasında bir denge gerektiren uygulamalar için dolgu formülasyonlarının optimize edilmesine yönelik değerli bilgiler sağlamaktadır.

References

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  • Amariei G., Henriksen ML., Klarskov P., Hinge M. Quantification of aluminium trihydrate flame retardant in polyolefins via in-line hyperspectral imaging and machine learning for safe sorting. Spectrochimica Acta Part A: Molecular and Biomolecular Spectroscopy 2024; 311: 123984.
  • Bajpai P. Chapter 9—The carbon fiber/carbon fiber-reinforced plastic/recycled carbon fiber-reinforced polymer market. In P. Bajpai (Ed.), Carbon Fiber (Second Edition) Elsevier 2021.
  • Basnayake AP., Hidalgo JP., Heitzmann MT. A flammability study of aluminium hydroxide (ATH) and ammonium polyphosphate (APP) used with hemp/epoxy composites. Construction and Building Materials 2021; 304: 124540.
  • Beycioğlu A., Doğan E., Çetin S., Gökçe N., Aruntaş HY. Usage of antimony trioxide, aluminum hydroxide and zinc borate in GRP composite production as fire-retardant additives: An experimental research. International Journal of Engineering Research and Development 2021; 13(1): 265–277.
  • Castrovinci A., Camino G., Drevelle C., Duquesne S., Magniez C., Vouters M. Ammonium polyphosphatealuminum trihydroxide antagonism in fire retarded butadiene-styrene block copolymer, European Polymer Journal 2005; 41: 2023-2033.
  • Cusack PA., Heer MS., Monk AW. Zinc hydroxystannate as an alternative synergist to antimony trioxide in polyester resins containing halogenated flame retardants, Polymer Degradation and Stability 1997; 58: 229-237.
  • Feng C., Zhang Y., Liang D., Liu S., Chi Z., Xu J. Influence of zinc borate on the flame retardancy and thermal stability of intumescent flame retardant polypropylene composites. Journal of Analytical and Applied Pyrolysis 2015; 115: 224–232.
  • Göktaş S., Duru E., Aslan S. Çinko borat katkılı CTP kompozit malzemelerin üretimi, mekanik ve kimyasal özelliklerinin incelenmesi. Avrupa Bilim ve Teknoloji Dergisi 2022; 40: 111–116.
  • Gupta R., Singh MK., Rangappa SM., Siengchin S., Dhakal HN., Zafar S. Recent progress in additive inorganic flame retardants polymer composites: Degradation mechanisms, modeling and applications. Heliyon 2024; 10(21): e39662.
  • Halim ZAA., Yajid MAM., Nurhadi FA., Ahmad N., Hamdan H. Effect of silica aerogel – Aluminium trihydroxide hybrid filler on the physio-mechanical and thermal decomposition behaviour of unsaturated polyester resin composite, Polymer Degradation and Stability 2020; 182: 109377.
  • Huzaifa M., Zahoor S., Akhtar N., Abdullah MH., Haider S., Khan SU., Alam K. Exploring mechanical properties of eco-friendly hybrid epoxy composites reinforced with sisal, hemp, and glass fibers. Journal of Materials Research and Technology 2024; 33: 2785–2793.
  • Hörold S. Phosphorus flame retardants in thermoset resins. Polymer Degradation and Stability 1999; 64: 427-431.
  • Kandola BK., Ebdon JR. Flammability and thermal stability of unsaturated polyester resin-based blends and composites. Unsaturated Polyester Resins 2019; 435–469.
  • Khalili P., Tshai KY., Hui D., Kong I. Synergistic of ammonium polyphosphate and alumina trihydrate as fire retardants for natural fiber reinforced epoxy composite. Composites Part B: Engineering 2017; 114: 101–110.
  • Khalili P., Tshai KY., Kong I., Lee JH., Mostafa FA. The synergistic effect of flame retardants on flammability, thermal and mechanical properties of natural fiber reinforced epoxy composite. Key Engineering Materials 2016; 701: 281–285.
  • Kim YO., Cho J., Kim YN., Kim KW., Lee BW., Kim JW., Kim M., Jung YC. Recyclable, flame-retardant and smoke-suppressing tannic acid-based carbon-fiber-reinforced plastic. Composites Part B: Engineering 2020; 197: 108173.
  • Köksal Öztürk D., Levent M., Gündoğan K. A study on combustion behaviour and reaction kinetics mechanism of some Egean region Turkish lignites. Chemical Papers 2024; 78(16): 8877–8888.
  • Lee H., Choi MK., Kim BJ. Structural and functional properties of fiber reinforced concrete composites for construction applications. Journal of Industrial and Engineering Chemistry 2023; 125: 38–49.
  • Li N., Xia Y., Mao Z., Wang L., Guan Y., Zheng A. Influence of antimony oxide on flammability of polypropylene/intumescent flame retardant system. Polymer Degradation and Stability 2012; 97(9): 1737–1744.
  • Lu SY., Hamerton I. Recent developments in the chemistry of halogen-free flame retardant polymers, Progress in Polymer Science 2002; 27: 1661-1712.
  • Mu X. 14—Flame retardant fiber-reinforced epoxy composites for aviation and automotive applications. In Y. Hu and X. Wang (Eds.), Non-halogenated Flame-Retardant Technology for Epoxy Thermosets and Composites, Woodhead Publishing. 2024.
  • Naresh K., Shankar K., Velmurugan R., Gupta NK. Statistical analysis of the tensile strength of GFRP, CFRP and hybrid composites. Special Issue on Plasticity and Impact Mechanics (IMPLAST 2016) 2018; 126: 150–161.
  • Parida MR., Mohanty S., Biswal M., Nayak SK., Rai S. Influence of aluminum trihydrate (ATH) particle size on mechanical, thermal, flame retardancy and combustion behavior of polypropylene composites. Journal of Thermal Analysis and Calorimetry 2023; 148(3): 807–819.
  • Patri M., Samui AB. Chapter 29—Glass fibre composites for aerospace and other applications. In Md. I. H. Mondal (Ed.), Technical Organic and Inorganic Fibres from Natural Resources, Elsevier Science Ltd. 2025.
  • Petsom A., Roengsumran S., Ariyaphattanakul A., Sangvanich P. An oxygen index evaluation of flammability for zinc hydroxystannate and zinc stannate as synergistic flame retardants for acrylonitrile-butadiene-styrene copolymer. Polymer Degradation and Stability 2003; 80: 17-22.
  • Riyazuddin Nageswara Rao T., Hussain I., Heun Koo B. Effect of aluminum tri-hydroxide/zinc borate and aluminium tri-hydroxide/melamine flame retardant systems synergies on epoxy resin. International Conference on Materials and Manufacturing Methods – 2019 2020; 27: 2269–2272.
  • Sabapathy YK., Gokhul VS., Aadithiya D., Damani M. A study on use of fibre reinforced plastic (FRP) connecting rod in IC engines. International Conference on Processing and Characterization of Materials (ICPCM 2022) 2023; 72: 2423–2427.
  • Shah AR., Lee D., Wang Y., Wasy A., Ham KC., Jayaraman K., Kim BS., Song JI. Effect of concentration of ATH on mechanical properties of polypropylene/aluminium trihydrate (PP/ATH) composite. Transactions of Nonferrous Metals Society of China 2014; 24: 81–89.
  • Singh SB., Vummadisetti S., Chawla H. Influence of curing on the mechanical performance of FRP laminates. Journal of Building Engineering 2018; 16: 1–19.
  • Vo DK., Do TD., Nguyen BT., Tran CK., Nguyen TA., Nguyen DM., Pham LH., Nguyen TD., Nguyen TD., Hoang D. Effect of metal oxide nanoparticles and aluminum hydroxide on the physicochemical properties and flame-retardant behavior of rigid polyurethane foam. Construction and Building Materials 2022; 356: 129268.
  • Yang JX., Sun Y., Song WM., Liu Y. A novel phosphorus/boron-containing flame retardant for improving the flame retardancy of ramie fiber reinforced epoxy composites. Construction and Building Materials 2024; 451: 138814.

Synergistic Effects of ATH, APP, Zinc Borate, and Antimony Oxide on the Mechanical and Flame-Retardant Properties of Glass Fiber-Reinforced Polyester Composites

Year 2025, Volume: 8 Issue: 4, 1845 - 1862, 16.09.2025
https://doi.org/10.47495/okufbed.1645435

Abstract

Composite materials are widely utilized across various industries due to their exceptional mechanical properties and versatility. However, their inherent flammability poses a critical challenge, especially in applications requiring stringent fire safety standards. This study investigates the synergistic effects of aluminum trihydroxide (ATH) combined with ammonium polyphosphate (APP), zinc borate, and antimony oxide on the mechanical and flame-retardant properties of glass fiber-reinforced polyester composites. Composites were fabricated using a hand lay-up process with single and dual filler formulations. Viscosity, tensile strength, flexural strength, and flame retardancy were assessed. Results revealed that combining ATH with secondary fillers, particularly APP and antimony oxide, significantly improved flame retardancy without entirely compromising mechanical performance. Notably, composites with 40 wt% APP or antimony oxide exhibited self-extinguishing behavior in ASTM D635 testing, while dual filler combinations showed synergistic effects that enhanced flame retardant performance. This work provides valuable insights into optimizing filler formulations for applications requiring a balance between mechanical integrity and flame resistance.

References

  • Ajithkumar S., Arulmurugan B., Rajeshkumar L. 14—prospects of natural fiber-reinforced polymer composites in engineering and commercial applications. In M. Puttegowda, Y. Gowda T.G., B. J.S., S. M. Rangappa, and S. Siengchin (Eds.), Applications of Composite Materials in Engineering, Elsevier Science Ltd. 2025.
  • Amariei G., Henriksen ML., Klarskov P., Hinge M. Quantification of aluminium trihydrate flame retardant in polyolefins via in-line hyperspectral imaging and machine learning for safe sorting. Spectrochimica Acta Part A: Molecular and Biomolecular Spectroscopy 2024; 311: 123984.
  • Bajpai P. Chapter 9—The carbon fiber/carbon fiber-reinforced plastic/recycled carbon fiber-reinforced polymer market. In P. Bajpai (Ed.), Carbon Fiber (Second Edition) Elsevier 2021.
  • Basnayake AP., Hidalgo JP., Heitzmann MT. A flammability study of aluminium hydroxide (ATH) and ammonium polyphosphate (APP) used with hemp/epoxy composites. Construction and Building Materials 2021; 304: 124540.
  • Beycioğlu A., Doğan E., Çetin S., Gökçe N., Aruntaş HY. Usage of antimony trioxide, aluminum hydroxide and zinc borate in GRP composite production as fire-retardant additives: An experimental research. International Journal of Engineering Research and Development 2021; 13(1): 265–277.
  • Castrovinci A., Camino G., Drevelle C., Duquesne S., Magniez C., Vouters M. Ammonium polyphosphatealuminum trihydroxide antagonism in fire retarded butadiene-styrene block copolymer, European Polymer Journal 2005; 41: 2023-2033.
  • Cusack PA., Heer MS., Monk AW. Zinc hydroxystannate as an alternative synergist to antimony trioxide in polyester resins containing halogenated flame retardants, Polymer Degradation and Stability 1997; 58: 229-237.
  • Feng C., Zhang Y., Liang D., Liu S., Chi Z., Xu J. Influence of zinc borate on the flame retardancy and thermal stability of intumescent flame retardant polypropylene composites. Journal of Analytical and Applied Pyrolysis 2015; 115: 224–232.
  • Göktaş S., Duru E., Aslan S. Çinko borat katkılı CTP kompozit malzemelerin üretimi, mekanik ve kimyasal özelliklerinin incelenmesi. Avrupa Bilim ve Teknoloji Dergisi 2022; 40: 111–116.
  • Gupta R., Singh MK., Rangappa SM., Siengchin S., Dhakal HN., Zafar S. Recent progress in additive inorganic flame retardants polymer composites: Degradation mechanisms, modeling and applications. Heliyon 2024; 10(21): e39662.
  • Halim ZAA., Yajid MAM., Nurhadi FA., Ahmad N., Hamdan H. Effect of silica aerogel – Aluminium trihydroxide hybrid filler on the physio-mechanical and thermal decomposition behaviour of unsaturated polyester resin composite, Polymer Degradation and Stability 2020; 182: 109377.
  • Huzaifa M., Zahoor S., Akhtar N., Abdullah MH., Haider S., Khan SU., Alam K. Exploring mechanical properties of eco-friendly hybrid epoxy composites reinforced with sisal, hemp, and glass fibers. Journal of Materials Research and Technology 2024; 33: 2785–2793.
  • Hörold S. Phosphorus flame retardants in thermoset resins. Polymer Degradation and Stability 1999; 64: 427-431.
  • Kandola BK., Ebdon JR. Flammability and thermal stability of unsaturated polyester resin-based blends and composites. Unsaturated Polyester Resins 2019; 435–469.
  • Khalili P., Tshai KY., Hui D., Kong I. Synergistic of ammonium polyphosphate and alumina trihydrate as fire retardants for natural fiber reinforced epoxy composite. Composites Part B: Engineering 2017; 114: 101–110.
  • Khalili P., Tshai KY., Kong I., Lee JH., Mostafa FA. The synergistic effect of flame retardants on flammability, thermal and mechanical properties of natural fiber reinforced epoxy composite. Key Engineering Materials 2016; 701: 281–285.
  • Kim YO., Cho J., Kim YN., Kim KW., Lee BW., Kim JW., Kim M., Jung YC. Recyclable, flame-retardant and smoke-suppressing tannic acid-based carbon-fiber-reinforced plastic. Composites Part B: Engineering 2020; 197: 108173.
  • Köksal Öztürk D., Levent M., Gündoğan K. A study on combustion behaviour and reaction kinetics mechanism of some Egean region Turkish lignites. Chemical Papers 2024; 78(16): 8877–8888.
  • Lee H., Choi MK., Kim BJ. Structural and functional properties of fiber reinforced concrete composites for construction applications. Journal of Industrial and Engineering Chemistry 2023; 125: 38–49.
  • Li N., Xia Y., Mao Z., Wang L., Guan Y., Zheng A. Influence of antimony oxide on flammability of polypropylene/intumescent flame retardant system. Polymer Degradation and Stability 2012; 97(9): 1737–1744.
  • Lu SY., Hamerton I. Recent developments in the chemistry of halogen-free flame retardant polymers, Progress in Polymer Science 2002; 27: 1661-1712.
  • Mu X. 14—Flame retardant fiber-reinforced epoxy composites for aviation and automotive applications. In Y. Hu and X. Wang (Eds.), Non-halogenated Flame-Retardant Technology for Epoxy Thermosets and Composites, Woodhead Publishing. 2024.
  • Naresh K., Shankar K., Velmurugan R., Gupta NK. Statistical analysis of the tensile strength of GFRP, CFRP and hybrid composites. Special Issue on Plasticity and Impact Mechanics (IMPLAST 2016) 2018; 126: 150–161.
  • Parida MR., Mohanty S., Biswal M., Nayak SK., Rai S. Influence of aluminum trihydrate (ATH) particle size on mechanical, thermal, flame retardancy and combustion behavior of polypropylene composites. Journal of Thermal Analysis and Calorimetry 2023; 148(3): 807–819.
  • Patri M., Samui AB. Chapter 29—Glass fibre composites for aerospace and other applications. In Md. I. H. Mondal (Ed.), Technical Organic and Inorganic Fibres from Natural Resources, Elsevier Science Ltd. 2025.
  • Petsom A., Roengsumran S., Ariyaphattanakul A., Sangvanich P. An oxygen index evaluation of flammability for zinc hydroxystannate and zinc stannate as synergistic flame retardants for acrylonitrile-butadiene-styrene copolymer. Polymer Degradation and Stability 2003; 80: 17-22.
  • Riyazuddin Nageswara Rao T., Hussain I., Heun Koo B. Effect of aluminum tri-hydroxide/zinc borate and aluminium tri-hydroxide/melamine flame retardant systems synergies on epoxy resin. International Conference on Materials and Manufacturing Methods – 2019 2020; 27: 2269–2272.
  • Sabapathy YK., Gokhul VS., Aadithiya D., Damani M. A study on use of fibre reinforced plastic (FRP) connecting rod in IC engines. International Conference on Processing and Characterization of Materials (ICPCM 2022) 2023; 72: 2423–2427.
  • Shah AR., Lee D., Wang Y., Wasy A., Ham KC., Jayaraman K., Kim BS., Song JI. Effect of concentration of ATH on mechanical properties of polypropylene/aluminium trihydrate (PP/ATH) composite. Transactions of Nonferrous Metals Society of China 2014; 24: 81–89.
  • Singh SB., Vummadisetti S., Chawla H. Influence of curing on the mechanical performance of FRP laminates. Journal of Building Engineering 2018; 16: 1–19.
  • Vo DK., Do TD., Nguyen BT., Tran CK., Nguyen TA., Nguyen DM., Pham LH., Nguyen TD., Nguyen TD., Hoang D. Effect of metal oxide nanoparticles and aluminum hydroxide on the physicochemical properties and flame-retardant behavior of rigid polyurethane foam. Construction and Building Materials 2022; 356: 129268.
  • Yang JX., Sun Y., Song WM., Liu Y. A novel phosphorus/boron-containing flame retardant for improving the flame retardancy of ramie fiber reinforced epoxy composites. Construction and Building Materials 2024; 451: 138814.
There are 32 citations in total.

Details

Primary Language English
Subjects Inorganic Chemistry (Other), Materials Science and Technologies, Material Production Technologies
Journal Section RESEARCH ARTICLES
Authors

Emine Kayhan 0000-0002-3015-4188

Mehmet Kayhan 0000-0002-4581-2657

Publication Date September 16, 2025
Submission Date February 23, 2025
Acceptance Date May 27, 2025
Published in Issue Year 2025 Volume: 8 Issue: 4

Cite

APA Kayhan, E., & Kayhan, M. (2025). Synergistic Effects of ATH, APP, Zinc Borate, and Antimony Oxide on the Mechanical and Flame-Retardant Properties of Glass Fiber-Reinforced Polyester Composites. Osmaniye Korkut Ata Üniversitesi Fen Bilimleri Enstitüsü Dergisi, 8(4), 1845-1862. https://doi.org/10.47495/okufbed.1645435
AMA Kayhan E, Kayhan M. Synergistic Effects of ATH, APP, Zinc Borate, and Antimony Oxide on the Mechanical and Flame-Retardant Properties of Glass Fiber-Reinforced Polyester Composites. Osmaniye Korkut Ata University Journal of The Institute of Science and Techno. September 2025;8(4):1845-1862. doi:10.47495/okufbed.1645435
Chicago Kayhan, Emine, and Mehmet Kayhan. “Synergistic Effects of ATH, APP, Zinc Borate, and Antimony Oxide on the Mechanical and Flame-Retardant Properties of Glass Fiber-Reinforced Polyester Composites”. Osmaniye Korkut Ata Üniversitesi Fen Bilimleri Enstitüsü Dergisi 8, no. 4 (September 2025): 1845-62. https://doi.org/10.47495/okufbed.1645435.
EndNote Kayhan E, Kayhan M (September 1, 2025) Synergistic Effects of ATH, APP, Zinc Borate, and Antimony Oxide on the Mechanical and Flame-Retardant Properties of Glass Fiber-Reinforced Polyester Composites. Osmaniye Korkut Ata Üniversitesi Fen Bilimleri Enstitüsü Dergisi 8 4 1845–1862.
IEEE E. Kayhan and M. Kayhan, “Synergistic Effects of ATH, APP, Zinc Borate, and Antimony Oxide on the Mechanical and Flame-Retardant Properties of Glass Fiber-Reinforced Polyester Composites”, Osmaniye Korkut Ata University Journal of The Institute of Science and Techno, vol. 8, no. 4, pp. 1845–1862, 2025, doi: 10.47495/okufbed.1645435.
ISNAD Kayhan, Emine - Kayhan, Mehmet. “Synergistic Effects of ATH, APP, Zinc Borate, and Antimony Oxide on the Mechanical and Flame-Retardant Properties of Glass Fiber-Reinforced Polyester Composites”. Osmaniye Korkut Ata Üniversitesi Fen Bilimleri Enstitüsü Dergisi 8/4 (September2025), 1845-1862. https://doi.org/10.47495/okufbed.1645435.
JAMA Kayhan E, Kayhan M. Synergistic Effects of ATH, APP, Zinc Borate, and Antimony Oxide on the Mechanical and Flame-Retardant Properties of Glass Fiber-Reinforced Polyester Composites. Osmaniye Korkut Ata University Journal of The Institute of Science and Techno. 2025;8:1845–1862.
MLA Kayhan, Emine and Mehmet Kayhan. “Synergistic Effects of ATH, APP, Zinc Borate, and Antimony Oxide on the Mechanical and Flame-Retardant Properties of Glass Fiber-Reinforced Polyester Composites”. Osmaniye Korkut Ata Üniversitesi Fen Bilimleri Enstitüsü Dergisi, vol. 8, no. 4, 2025, pp. 1845-62, doi:10.47495/okufbed.1645435.
Vancouver Kayhan E, Kayhan M. Synergistic Effects of ATH, APP, Zinc Borate, and Antimony Oxide on the Mechanical and Flame-Retardant Properties of Glass Fiber-Reinforced Polyester Composites. Osmaniye Korkut Ata University Journal of The Institute of Science and Techno. 2025;8(4):1845-62.

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