BibTex RIS Cite

Automobile sheet metal part production with incremental sheet forming

Year 2016, Volume: 22 Issue: 1, 8 - 16, 29.02.2016

Abstract

Nowadays, effect of global warming is increasing drastically so it leads to increased interest on energy efficiency and sustainable production methods. As a result of adverse conditions, national and international project platforms, OEMs (Original Equipment Manufacturers), SMEs (Small and Mid-size Manufacturers) perform many studies or improve existing methodologies in scope of advanced manufacturing techniques. In this study, advanced manufacturing and sustainable production method "Incremental Sheet Metal Forming (ISF)" was used for sheet metal forming process. A vehicle fender was manufactured with or without die by using different toolpath strategies and die sets. At the end of the study, Results have been investigated under the influence of method and parameters used.

Keywords: Template incremental sheet metal, Metal forming

References

  • Kleiner M, Curbach M, Tekkaya AE, Ritter R, Speck K, Trompeter M. “Development of Ultra High Performance Concrete Dies for Sheet Metal Hydroforming”. Production Engineering Research and Development, 2, 201-208, 2008.
  • Sladojevic J, Müller H. “Rapid Tooling Approaches for Small Lot Production of Sheet-Metal Parts”. Journal of Materials Processing Technology, 115(1), 97-103, 2001.
  • Bate PS, Shaw GR, Hancock MA, Jones S, Barrett D, McDonagh, VN, Ponton CB. “Superplastic Forming with Ceramic Lost-Wax Dies”. Journal of Materials Processing Technology, 47(3-4), 361-373, 1995.
  • Emmens WC, Sebastiani G, van den Boogaard AH. “The Technology of Incremental Sheet Forming-a Brief Review of the History”. Journal of Materials Processing Technology, 210, 981-997, 2010.
  • Lamminen L, Wadman B, Küttner R, Svinning T. “Prototyping and Low Volume Production of Sheet Metal Components”. Nordic Industrial Fund, Norway, Research Report, 03028, 2004.
  • Dai K, Wang ZR, Fang Y. “CNC Incremental Sheet Forming of an Axially Symmetric Specimen and the Locus of Optimization”. Journal of Materials Processing Technology, 102, 164-167, 2000.
  • Sakin A, Durgun İ. “Sac Parça Üretiminde Sayısal Kontrollü Şekillendirme Yönteminin İncelenmesi”. Mühendis ve Makine Dergisi, 52(615), 62-68, 2011.
  • Câmara J. Single Point Incremental Forming. MSc. Thesis, Technical University of Lisbon, Lisbon, Spain, 2009.
  • Durante M, Formisano A, Langella A. “Observations on the Influence of Tool-Sheet Contact Conditions on an Incremental Forming Process”. Journal of Materials Engineering and Performance, 20(6), 941-946, 2011.
  • Hagan E, Jeswiet J. “A Review of Conventional and Modern Single-Point Sheet Metal Forming Methods”. Journal of Engineering Manufacture, 217(2), 213-225, 2003.
  • Skjoedt M, Bay N, Endelt B, Ingarao G. “Multi Stage Strategies for Single point Incremental Forming of a Cup”. Journal of Material Forming, 1(1), 1199-1202, 2008.
  • Jurisevic B, Kuzman K, Junkar M. “Water Jetting Technology: an Alternative in Incremental Sheet Metal Forming”. Journal of Advanced Manufacturing Technology, 31, 18-23, 2006.
  • Okoye CN, Jiang JH, Hu ZD. “Application of Electromagnetic-Assisted Stamping (EMAS) Technique in Incremental Sheet Metal Forming”. International Journal of Machine Tools & Manufacture, 46(11), 1248-1252, 2006.
  • Li MZ, Cai ZY, Sui Z, Yan QG. “Multi-Point Forming Technology for Sheet Metal”. Journal of Materials Processing Technology, 129(1-3), 333-338, 2002.
  • Fan G, Sun F, Meng X, Gao L, Tong G. “Electric Hot Incremental Forming of Ti-Al-4V Titanium Sheet”. International Journal of Advanced Manufacturing Technology, 49, 941-947, 2010.
  • Franzen V, Kwiatkowski L, Neves J, Martins PAF, Tekkaya AE. “On the Capability of Single Point Incremental Forming for Manufacturing Polymer Sheet Parts”. ICTP2008, 9th International Conference on Theory of Plasticity, Gyeongju, Korea, 7-11 September 2008.
  • Tizsa M, Panity I, Kovàcs PZ. “Experimental and Numerical Study of a Milling Machine-Based Dieless Incremental Sheet Forming”. Journal of Material Forming, 3(1), 971-974, 2010.
  • Shankar R, Jadhav S, Goebel R, Homberg W, Kleiner M. “Incremental Sheet Metal Forming of Preformed Sheets”. Proceedings of the 8th International Conference on Technology of Plasticity, Verona, Italy, 9-13 October 2005.

Artımlı sac şekillendirme tekniği ile otomobil sac parça üretimi

Year 2016, Volume: 22 Issue: 1, 8 - 16, 29.02.2016

Abstract

Günümüzde küresel problemlerin etkisini hissedilir derecede arttırması, enerji verimliliği ve sürdürülebilir üretim yöntemlerine olan ilginin artmasına neden olmaktadır. Ayrıca bu olumsuz şartların sonucu olarak, ulusal veya uluslararası proje platformları, üretici firmalar ileri üretim teknikleri kapsamında birçok çalışma yapmakta veya mevcut çalışmaların iyileştirilmesi konusunda çaba sarf etmektedirler. Bu çalışma da son zamanlarda yerini ileri üretim teknikleri kapsamında sürdürülebilir üretim yöntemi olarak bilinen Artımlı Sac Şekillendirme (ASŞ) metodu kullanılarak sac parça üretimi gerçekleştirilmiştir. Uygulama olarak araç çamurluk sacı farklı takım yolları ve kalıp setleri kullanılarak, kalıplı, kalıpsız olarak şekillendirilmiştir. Çalışmanın sonucunda operasyonda kullanılan yöntem ve parametreler birlikte ele alınarak değerlendirilmiştir.

Anahtar Kelimeler: Artımsal sac şekillendirme, Metal şekillendirme

References

  • Kleiner M, Curbach M, Tekkaya AE, Ritter R, Speck K, Trompeter M. “Development of Ultra High Performance Concrete Dies for Sheet Metal Hydroforming”. Production Engineering Research and Development, 2, 201-208, 2008.
  • Sladojevic J, Müller H. “Rapid Tooling Approaches for Small Lot Production of Sheet-Metal Parts”. Journal of Materials Processing Technology, 115(1), 97-103, 2001.
  • Bate PS, Shaw GR, Hancock MA, Jones S, Barrett D, McDonagh, VN, Ponton CB. “Superplastic Forming with Ceramic Lost-Wax Dies”. Journal of Materials Processing Technology, 47(3-4), 361-373, 1995.
  • Emmens WC, Sebastiani G, van den Boogaard AH. “The Technology of Incremental Sheet Forming-a Brief Review of the History”. Journal of Materials Processing Technology, 210, 981-997, 2010.
  • Lamminen L, Wadman B, Küttner R, Svinning T. “Prototyping and Low Volume Production of Sheet Metal Components”. Nordic Industrial Fund, Norway, Research Report, 03028, 2004.
  • Dai K, Wang ZR, Fang Y. “CNC Incremental Sheet Forming of an Axially Symmetric Specimen and the Locus of Optimization”. Journal of Materials Processing Technology, 102, 164-167, 2000.
  • Sakin A, Durgun İ. “Sac Parça Üretiminde Sayısal Kontrollü Şekillendirme Yönteminin İncelenmesi”. Mühendis ve Makine Dergisi, 52(615), 62-68, 2011.
  • Câmara J. Single Point Incremental Forming. MSc. Thesis, Technical University of Lisbon, Lisbon, Spain, 2009.
  • Durante M, Formisano A, Langella A. “Observations on the Influence of Tool-Sheet Contact Conditions on an Incremental Forming Process”. Journal of Materials Engineering and Performance, 20(6), 941-946, 2011.
  • Hagan E, Jeswiet J. “A Review of Conventional and Modern Single-Point Sheet Metal Forming Methods”. Journal of Engineering Manufacture, 217(2), 213-225, 2003.
  • Skjoedt M, Bay N, Endelt B, Ingarao G. “Multi Stage Strategies for Single point Incremental Forming of a Cup”. Journal of Material Forming, 1(1), 1199-1202, 2008.
  • Jurisevic B, Kuzman K, Junkar M. “Water Jetting Technology: an Alternative in Incremental Sheet Metal Forming”. Journal of Advanced Manufacturing Technology, 31, 18-23, 2006.
  • Okoye CN, Jiang JH, Hu ZD. “Application of Electromagnetic-Assisted Stamping (EMAS) Technique in Incremental Sheet Metal Forming”. International Journal of Machine Tools & Manufacture, 46(11), 1248-1252, 2006.
  • Li MZ, Cai ZY, Sui Z, Yan QG. “Multi-Point Forming Technology for Sheet Metal”. Journal of Materials Processing Technology, 129(1-3), 333-338, 2002.
  • Fan G, Sun F, Meng X, Gao L, Tong G. “Electric Hot Incremental Forming of Ti-Al-4V Titanium Sheet”. International Journal of Advanced Manufacturing Technology, 49, 941-947, 2010.
  • Franzen V, Kwiatkowski L, Neves J, Martins PAF, Tekkaya AE. “On the Capability of Single Point Incremental Forming for Manufacturing Polymer Sheet Parts”. ICTP2008, 9th International Conference on Theory of Plasticity, Gyeongju, Korea, 7-11 September 2008.
  • Tizsa M, Panity I, Kovàcs PZ. “Experimental and Numerical Study of a Milling Machine-Based Dieless Incremental Sheet Forming”. Journal of Material Forming, 3(1), 971-974, 2010.
  • Shankar R, Jadhav S, Goebel R, Homberg W, Kleiner M. “Incremental Sheet Metal Forming of Preformed Sheets”. Proceedings of the 8th International Conference on Technology of Plasticity, Verona, Italy, 9-13 October 2005.
There are 18 citations in total.

Details

Primary Language English
Journal Section Research Article
Authors

İsmail Durgun This is me

Ali Sakin This is me

Publication Date February 29, 2016
Published in Issue Year 2016 Volume: 22 Issue: 1

Cite

APA Durgun, İ., & Sakin, A. (2016). Automobile sheet metal part production with incremental sheet forming. Pamukkale Üniversitesi Mühendislik Bilimleri Dergisi, 22(1), 8-16.
AMA Durgun İ, Sakin A. Automobile sheet metal part production with incremental sheet forming. Pamukkale Üniversitesi Mühendislik Bilimleri Dergisi. March 2016;22(1):8-16.
Chicago Durgun, İsmail, and Ali Sakin. “Automobile Sheet Metal Part Production With Incremental Sheet Forming”. Pamukkale Üniversitesi Mühendislik Bilimleri Dergisi 22, no. 1 (March 2016): 8-16.
EndNote Durgun İ, Sakin A (March 1, 2016) Automobile sheet metal part production with incremental sheet forming. Pamukkale Üniversitesi Mühendislik Bilimleri Dergisi 22 1 8–16.
IEEE İ. Durgun and A. Sakin, “Automobile sheet metal part production with incremental sheet forming”, Pamukkale Üniversitesi Mühendislik Bilimleri Dergisi, vol. 22, no. 1, pp. 8–16, 2016.
ISNAD Durgun, İsmail - Sakin, Ali. “Automobile Sheet Metal Part Production With Incremental Sheet Forming”. Pamukkale Üniversitesi Mühendislik Bilimleri Dergisi 22/1 (March 2016), 8-16.
JAMA Durgun İ, Sakin A. Automobile sheet metal part production with incremental sheet forming. Pamukkale Üniversitesi Mühendislik Bilimleri Dergisi. 2016;22:8–16.
MLA Durgun, İsmail and Ali Sakin. “Automobile Sheet Metal Part Production With Incremental Sheet Forming”. Pamukkale Üniversitesi Mühendislik Bilimleri Dergisi, vol. 22, no. 1, 2016, pp. 8-16.
Vancouver Durgun İ, Sakin A. Automobile sheet metal part production with incremental sheet forming. Pamukkale Üniversitesi Mühendislik Bilimleri Dergisi. 2016;22(1):8-16.





Creative Commons Lisansı
Bu dergi Creative Commons Al 4.0 Uluslararası Lisansı ile lisanslanmıştır.