Endüstriyel Sıvı Dolum Sistemlerinin Sosyal Alanlarda Kullanımına Yönelik Tasarımının Gerçekleştirilmesi ve Performans Analizi

Year 2024, , 503 - 514, 27.03.2024

Hakan Büyükpatpat , Hilmi Cenk Bayrakçı

https://doi.org/10.2339/politeknik.1125408

Abstract

Günümüzde sosyal alanlarda yer alan işletmelerde artan yoğunluk ile verilen hizmette hız, kalite ve hassasiyetin yetersiz olması, isteğe bağlı ürünler yerine standart ürünlerin yapılması kişilerin talepleri açısından dezavantajlı bir durum olarak görülmektedir. Endüstriyel üretim tesislerinde kullanılan sıvı dolum sistemleri hız, kalite, verimlilik gibi üretim için önemli olan özellikleri içermekle birlikte tasarım, boyut, ekonomiklik ve kişiye özel üretim açısından sosyal alanlarda sorunlar ortaya çıkarmaktadır. Problemlerin çözümünde hem insanların ihtiyaçlarını yüksek düzeyde karşılayan hem de endüstride kullanılan üretim sistemlerinin özelliklerini içeren özel bir sıvı dolum sistemi gerçekleştirilmektedir. Çalışmada, dört farklı meyve suyu kullanılarak kullanıcının istediği oran ve miktarda meyve suyu üreten bir meyve suyu dolum sistemi önerilmiştir. Kompakt bir tasarımla alan ihtiyacı azaltılmış ve istasyon bazlı süreçlerle üretim hızı artırılarak yapılan çalışma özel sektöre uygulandığında hem işletme maliyetlerinin düştüğü hem de son kullanıcı taleplerinin istenilen şekilde karşılandığı düşünülmektedir. Sistemde kullanılan seri üretim yönteminde çevrim süresinin birim üretim süresine etkisinin azaldığı, özel üretim yönteminde ise çevrim süresinin üretim süresine doğrudan eşit olduğu görülmektedir. Ayrıca seri üretim yöntemi kullanıldığında, farklı meyve sularının seçiminin arttırılmasının dolum süresini birden fazla istasyona dağıttığı için üretim süresini azalttığı gözlemlenmiştir.

Keywords

Sıvı dolum, makine tasarımı, endüstriyel otomasyon, PLC, SCADA, Liquid filling, machine design, industrial automation

Supporting Institution

Bilim, Sanayi ve Teknoloji Bakanlığı - Teknogirişim Sermaye Desteği

Project Number

1764.TGSD.2015

Performance Analysis and Realization of the Design for the Use of Social Areas of Industrial Liquid Filling Systems

Abstract

Today, the insufficient of speed, quality, and precision in the service provided with the increasing density in the enterprises located in social areas, and the fact that standard products are made rather than optional products are observed as a disadvantageous situation in terms of people's demands. Although liquid filling systems used in industrial production facilities include features that are important for production such as speed, quality, and efficiency, they arise problems in social areas in terms of design, size, economy, and personalized production. In solving the problems, it is realized a special liquid filling system that both meets the needs of people to highly and includes the features of the production systems used in the industry. In the study, a fruit juice filling system that produces fruit juice in the ratio and amount desired by the user using four different juices is proposed. It is thought that when the study done by reducing the need for space with a compact design and increasing the production speed with station-based processes is applied to the private sector, both operating costs are reduced, and end-user demands are met to the desired extent. It is observed that the effect of the cycle time on the unit production time is reduced in the mass production method used in the system, while the cycle time is directly equal to the production time in the private production method. In addition, when the mass production method is used, it is observed that increasing the selection of different fruit juices reduces the production time, as it distributes the filling time to more than one station.  

Keywords

Liquid filling, machine design, industrial automation, PLC, SCADA

Project Number

1764.TGSD.2015

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