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EVALUATION OF FORMABILITY CRITERIA FOR SHEET METAL MATERIALS

Year 2024, , 1617 - 1631, 25.09.2024

Fatih Civelek , Ahmet Özdemir

https://doi.org/10.2339/politeknik.1392287

Abstract

Predicting potential failures while manufacturing parts from sheet metal materials or knowing the forming limits of the sheet is extremely important in terms of economic design and manufacturing of molds, product quality, production rate and cost. On the other hand, the Forming Limit Diagram (FLD) is widely preferred to evaluate the deformation ability of sheet metals. Another important method used to measure the stretch forming ability of sheet materials is the Erichsen cupping test. In this test, the sheet metal clamped between the die and the blank holder is formed with a spherical punch, and the distance taken by the punch until crack formation begins on the sheet surface is defined as the Erichsen Index (EI). In this study, researches related to the effects of the factors arising from material properties and experimental conditions on FLD and EI values were compiled and evaluated. In general, it has been detected that the formability of sheet materials increases with the increase of the strain hardening exponent (n) and the temperature. In the literature, it was found out that the EI value got larger with the increase in sheet thickness and punch diameter, as well as with lubrication.

Keywords

Sheet metal forming Forming Limit Diagram Erichsen Index

References

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SAC METAL MALZEMELERİN ŞEKİLLENDİRİLEBİLİRLİK KRİTERLERİNİN DEĞERLENDİRİLMESİ

Year 2024, , 1617 - 1631, 25.09.2024

Fatih Civelek , Ahmet Özdemir

https://doi.org/10.2339/politeknik.1392287

Abstract

Sac metal malzemelerden parçalar imal edilirken olası hataların öngörülmesi ya da sacın biçimlendirilebilme sınırlarının bilinmesi, kalıpların ekonomik tasarımı ve imalatı, ürün kalitesi, imalat hızı ve maliyet açısından son derece önemlidir. Diğer taraftan, sac metallerin deformasyon kabiliyetini değerlendirmek için Şekillendirme Sınır Diyagramı (ŞSD) yaygın olarak tercih edilmektedir. Sac malzemelerin gererek şekillendirme kabiliyetini ölçmek için faydalanılan bir diğer önemli yöntemlerden biri Erichsen şişirme testidir. Bu testte kalıp ile baskı plakası arasına sıkıştırılan sac küresel uçlu bir zımba ile şekillendirilir, sac yüzeyinde çatlak oluşumu başlayana kadar zımbanın aldığı mesafe Erichsen Sabiti (ES) olarak tanımlanır. Bu çalışmada, malzeme özelliklerinden ve deney şartlarından kaynaklanan faktörlerin ŞSD’ye ve ES değerine olan etkilerine yönelik yapılmış çalışmalar derlenmiş ve değerlendirilmiştir. Genel olarak pekleşme üsteli (n) değerinin büyümesi ve sıcaklığın yükselmesiyle sac malzemelerin şekillenebilirliğinin arttığı tespit edilmiştir. Literatürde sac kalınlığının ve zımba çapının artması ve ayrıca yağlayıcı kullanılması ile ES değerinin büyüdüğü saptanmıştır.

Keywords

Sac metal şekillendirme Şekillendirme Sınır Diyagramı Erichsen Sabiti

References

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  • [6] Darabi R., Azodi H. D. and Bagherzadeh S., ‘’Bagherzadeh, Investigation into the effect of material properties and arrangement of each layer on the formability of bimetallic sheets’’ Journal of Manufacturing Processes, 29: 133-148, (2017).
  • [7] Hou Y., Myung D., Park J. K., Min J., Lee H. R., El-Aty A. A. and Lee M. G., ‘’A Review of Characterization and Modelling Approaches for Sheet Metal Forming of Lightweight Metallic Materials’’, Materials, 16(2): 836, (2023) [8] Anket O., Koruvatan T. ve Ay İ., ‘’Sac Malzemelerin Şekillendirilmesinde Şekillendirme Sınır Diyagramlarının Kullanımı’’, Politeknik Dergisi, 14(1): 39-47, (2011).
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There are 76 citations in total.

Details

Primary Language Turkish
Subjects Mechanical Engineering (Other)
Journal Section Review Article
Authors

Fatih Civelek 0000-0001-6397-3836

Ahmet Özdemir 0000-0001-9919-8149

Early Pub Date March 20, 2024
Publication Date September 25, 2024
Submission Date November 17, 2023
Acceptance Date December 20, 2023
Published in Issue Year 2024

Cite

APA Civelek, F., & Özdemir, A. (2024). SAC METAL MALZEMELERİN ŞEKİLLENDİRİLEBİLİRLİK KRİTERLERİNİN DEĞERLENDİRİLMESİ. Politeknik Dergisi, 27(4), 1617-1631. https://doi.org/10.2339/politeknik.1392287
AMA Civelek F, Özdemir A. SAC METAL MALZEMELERİN ŞEKİLLENDİRİLEBİLİRLİK KRİTERLERİNİN DEĞERLENDİRİLMESİ. Politeknik Dergisi. September 2024;27(4):1617-1631. doi:10.2339/politeknik.1392287
Chicago Civelek, Fatih, and Ahmet Özdemir. “SAC METAL MALZEMELERİN ŞEKİLLENDİRİLEBİLİRLİK KRİTERLERİNİN DEĞERLENDİRİLMESİ”. Politeknik Dergisi 27, no. 4 (September 2024): 1617-31. https://doi.org/10.2339/politeknik.1392287.
EndNote Civelek F, Özdemir A (September 1, 2024) SAC METAL MALZEMELERİN ŞEKİLLENDİRİLEBİLİRLİK KRİTERLERİNİN DEĞERLENDİRİLMESİ. Politeknik Dergisi 27 4 1617–1631.
IEEE F. Civelek and A. Özdemir, “SAC METAL MALZEMELERİN ŞEKİLLENDİRİLEBİLİRLİK KRİTERLERİNİN DEĞERLENDİRİLMESİ”, Politeknik Dergisi, vol. 27, no. 4, pp. 1617–1631, 2024, doi: 10.2339/politeknik.1392287.
ISNAD Civelek, Fatih - Özdemir, Ahmet. “SAC METAL MALZEMELERİN ŞEKİLLENDİRİLEBİLİRLİK KRİTERLERİNİN DEĞERLENDİRİLMESİ”. Politeknik Dergisi 27/4 (September 2024), 1617-1631. https://doi.org/10.2339/politeknik.1392287.
JAMA Civelek F, Özdemir A. SAC METAL MALZEMELERİN ŞEKİLLENDİRİLEBİLİRLİK KRİTERLERİNİN DEĞERLENDİRİLMESİ. Politeknik Dergisi. 2024;27:1617–1631.
MLA Civelek, Fatih and Ahmet Özdemir. “SAC METAL MALZEMELERİN ŞEKİLLENDİRİLEBİLİRLİK KRİTERLERİNİN DEĞERLENDİRİLMESİ”. Politeknik Dergisi, vol. 27, no. 4, 2024, pp. 1617-31, doi:10.2339/politeknik.1392287.
Vancouver Civelek F, Özdemir A. SAC METAL MALZEMELERİN ŞEKİLLENDİRİLEBİLİRLİK KRİTERLERİNİN DEĞERLENDİRİLMESİ. Politeknik Dergisi. 2024;27(4):1617-31.
 
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