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Experimental and Finite Element Methods Prediction of 3D Printed Material Mechanical Properties with Various Porosity

Year 2020, , 121 - 127, 01.03.2020
https://doi.org/10.2339/politeknik.480248

Abstract



In
this article, elastic modulus and yield strength of models with specific
geometry are evaluated. Experimental and theoretical studies were carried out.
Produced models were subjected to compression test under one press and analysis
(FEA) in ANSYS program. The results were used to determine the most suitable
porosity in terms of strength, ductility, and weight loss. The results were
used to assess the percentage of proper porosity that protects the force,
ductility and weight reduction. Durability, elastic and plastic module yield
decreased with increasing porosity. The most important change occurred in the
elastic modulus.

References

  • Ram C. Acharya, Sjoerd E.A.T.M. van der Zee, Anton Leijnse, "Porosity–permeability properties generated with a new 2-parameter 3D hydraulic pore-network model for consolidated and unconsolidated porous media", Advances in Water Resources 27 (2004) 707–723.
  • Craig Schroeder, William C. Regli, Ali Shokoufandeh, Wei Sun, "Computer-aided design of porous artifacts", Computer-Aided Design 37 (2005) 339–353D. Zeleniakienė, P. Griškevičius, V. Leišis, "The comparative analysis of 2D and 3D microstructural models stresses of porous polymer materials", ISSN 1392 - 1207. MECHANIKA. 2005. Nr.3(53)
  • V.S. Komlev, F. Peyrin, M. Mastrogiacomo, A. Cedola, A. Papadimitropoulos, F. Rustichelli, R. Cancedda, M.D., "Kinetics of In Vivo Bone Deposition by Bone Marrow Stromal Cells into Porous Calcium Phosphate Scaffolds:An X-Ray Computed Microtomography Study", Tissue Engineering Volume 12, Number 12, 2006, Mary Ann Liebert, Inc.T. Kujime, M. Tane, S.K. Hyun, H. Nakajima, "Three-dimensional image-based modeling of lotus-type porous carbon steel and simulation of its mechanical behavior by finite element method", Materials Science and Engineering A 460–461 (2007) 220–226.
  • Jia Ping Li, Pamela Habibovic, Mirella van den Doel, Clayton E. Wilson, Joost R. de Wijn, Clemens A. van Blitterswijk, Klaas de Groot, "Bone ingrowth in porous titanium implants produced by 3D fiber deposition", Biomaterials 28 (2007) 2810–2820
  • H. Shen, L.C. Brinson, "Finite element modeling of porous titanium", International Journal of Solids and Structures 44 (2007) 320–335
  • Benedikt Helgason, F. T., “A modified method for assigning material properties to FE models of bones”. Medical Engineering & Physics 30 (2008) 444–453.
  • S.H. Teoh, C. C., “Bone material properties and fracture analysis: Needle insertion for spinal surgery”. Journal of the Mechanical Behavior of Biomedical Materials, 1, (2008) 115–139.
  • Eduard Verges, Dolors Ayala, Sergi Grau, Dani Tost, "3D reconstruction and quantification of porous structures",Computers & Graphics 32 (2008) 438– 444
  • X.Y. Kou, S.T. Tan, "A simple and effective geometric representation for irregular porous structure modeling", Computer-Aided Design 42 (2010) 930-941
  • N. Michailidis, F. Stergioudi, H. Omar, D.N. Tsipas, "An image-based reconstruction of the 3D geometry of an Al open-cell foam and FEM modeling of the material response", Mechanics of Materials 42 (2010) 142–147
  • N. Michailidis, F. Stergioudi, H. Omar, D. Tsipas, "FEM modeling of the response of porous Al in compression", Computational Materials Science 48 (2010) 282–286
  • Roman Voronov, Samuel VanGordon, Vassilios I. Sikavitsas, Dimitrios V. Papavassiliou, "Computational modeling of flow-induced shear stresses within 3D salt-leached porous scaffolds imaged via micro-CT", Journal of Biomechanics 43 (2010) 1279–1286
  • Yan Zaretskiy, Sebastian Geiger, Ken Sorbie, Malte Förster, "Efficient flow and transport simulations in reconstructed 3D pore geometries", Advances in Water Resources 33 (2010) 1508–1516
  • Su A Park, Su Hee Lee, Wan Doo Kim, "Fabrication of porous polycaprolactone/ hydroxyapatite (PCL/HA) blend scaffolds using a 3D plotting system for bone tissue engineering", Bioprocess Biosyst Eng (2011) 34:505–513
  • L. Podshivalov, A. F.-Y., “3D hierarchical geometric modeling and multiscale FE analysis as a base for individualized medical diagnosis of bone structure”, Bone 48 (2011) 693–703
  • T. Guillén, Q.-H. Z.-J., “Compressive behaviour of bovine cancellous bone and bone analogous materials, microCT characterisation and FE analysis”, Journal of the Mechanical Behaviour of Biomedical Materials, (2011), 4, 1452–1461.
  • Andrea Spaggiari, Noel O’Dowd, Eugenio Dragoni, "Multiscale modelling of porous polymers using a combined finite element and D-optimal design of experiment approach", Computational Materials Science, (2011), 50 2671–2682
  • Andrea Spaggiari, Noel O’Dowd, "The influence of void morphology and loading conditions on deformation and failure of porous polymers: A combined finite-element and analysis of variance study", Computational Materials Science 64 (2012) 41–46
  • Li-Mei Ren, M. T. “A comparative biomechanical study of bone ingrowth in two porous hydroxyapatite bioceramics”, Applied Surface Science, (2012), 262, 81-88.
  • Kristopher Doll, Ani Ural, "Mechanical Evaluation of Hydroxyapatite Nanocomposites Using Finite Element Modeling", Journal of Engineering Materials and Technology, January 2013, Vol. 135 / 011007-1
  • Jumpol Paiboon, D.V. Griffiths, Jinsong Huang, Gordon A. Fenton, "Numerical analysis of effective elastic properties of geomaterials containing voids using 3D random fields and finite elements”, International Journal of Solids and Structures 50 (2013) 3233–3241.
  • Mitra Asadi-Eydivand, Mehran Solati-Hashjin, Arghavan Farzad, Noor Azuan Abu Osman, "Effect of technical parameters on porous structure and strength of 3D printed calcium sulfate prototypes", Robotics and Computer-Integrated Manufacturing 37 (2016) 57–67
  • Ze Liu, Wen Chen, Josephine Carstensen, Jittisa Ketkaew, Rodrigo Miguel Ojeda Mota, James K. Guest, Jan Schroers, "3D metallic glass cellular structures", Acta Materialia 105 (2016) 35e43
  • O. B. Hassana, S. Guessasma, S. Belhabib, and H. Nouri, “Explaining the Difference Between Real Part and Virtual Design of 3D Printed Porous Polymer at the Microstructural Level”, Macromol. Mater. Eng., (2016), 301: 566–576. doi:10.1002/mame.201500360
  • Sandipan Roy, Niloy Khutia, Debdulal Das, Mitun Das, Vamsi Krishna Balla, Amit Bandyopadhyay, Amit Roy Chowdhury, “Understanding compressive deformation behaviour of porous Ti using finite element analysis", Materials Science and Engineering C 64 (2016) 436–443

Experimental and Finite Element Methods Prediction of 3D Printed Material Mechanical Properties with Various Porosity

Year 2020, , 121 - 127, 01.03.2020
https://doi.org/10.2339/politeknik.480248

Abstract



In
this article, elastic modulus and yield strength of models with specific
geometry are evaluated. Experimental and theoretical studies were carried out.
Produced models were subjected to compression test under one press and analysis
(FEA) in ANSYS program. The results were used to determine the most suitable
porosity in terms of strength, ductility, and weight loss. The results were
used to assess the percentage of proper porosity that protects the force,
ductility and weight reduction. Durability, elastic and plastic module yield
decreased with increasing porosity. The most important change occurred in the
elastic modulus.

References

  • Ram C. Acharya, Sjoerd E.A.T.M. van der Zee, Anton Leijnse, "Porosity–permeability properties generated with a new 2-parameter 3D hydraulic pore-network model for consolidated and unconsolidated porous media", Advances in Water Resources 27 (2004) 707–723.
  • Craig Schroeder, William C. Regli, Ali Shokoufandeh, Wei Sun, "Computer-aided design of porous artifacts", Computer-Aided Design 37 (2005) 339–353D. Zeleniakienė, P. Griškevičius, V. Leišis, "The comparative analysis of 2D and 3D microstructural models stresses of porous polymer materials", ISSN 1392 - 1207. MECHANIKA. 2005. Nr.3(53)
  • V.S. Komlev, F. Peyrin, M. Mastrogiacomo, A. Cedola, A. Papadimitropoulos, F. Rustichelli, R. Cancedda, M.D., "Kinetics of In Vivo Bone Deposition by Bone Marrow Stromal Cells into Porous Calcium Phosphate Scaffolds:An X-Ray Computed Microtomography Study", Tissue Engineering Volume 12, Number 12, 2006, Mary Ann Liebert, Inc.T. Kujime, M. Tane, S.K. Hyun, H. Nakajima, "Three-dimensional image-based modeling of lotus-type porous carbon steel and simulation of its mechanical behavior by finite element method", Materials Science and Engineering A 460–461 (2007) 220–226.
  • Jia Ping Li, Pamela Habibovic, Mirella van den Doel, Clayton E. Wilson, Joost R. de Wijn, Clemens A. van Blitterswijk, Klaas de Groot, "Bone ingrowth in porous titanium implants produced by 3D fiber deposition", Biomaterials 28 (2007) 2810–2820
  • H. Shen, L.C. Brinson, "Finite element modeling of porous titanium", International Journal of Solids and Structures 44 (2007) 320–335
  • Benedikt Helgason, F. T., “A modified method for assigning material properties to FE models of bones”. Medical Engineering & Physics 30 (2008) 444–453.
  • S.H. Teoh, C. C., “Bone material properties and fracture analysis: Needle insertion for spinal surgery”. Journal of the Mechanical Behavior of Biomedical Materials, 1, (2008) 115–139.
  • Eduard Verges, Dolors Ayala, Sergi Grau, Dani Tost, "3D reconstruction and quantification of porous structures",Computers & Graphics 32 (2008) 438– 444
  • X.Y. Kou, S.T. Tan, "A simple and effective geometric representation for irregular porous structure modeling", Computer-Aided Design 42 (2010) 930-941
  • N. Michailidis, F. Stergioudi, H. Omar, D.N. Tsipas, "An image-based reconstruction of the 3D geometry of an Al open-cell foam and FEM modeling of the material response", Mechanics of Materials 42 (2010) 142–147
  • N. Michailidis, F. Stergioudi, H. Omar, D. Tsipas, "FEM modeling of the response of porous Al in compression", Computational Materials Science 48 (2010) 282–286
  • Roman Voronov, Samuel VanGordon, Vassilios I. Sikavitsas, Dimitrios V. Papavassiliou, "Computational modeling of flow-induced shear stresses within 3D salt-leached porous scaffolds imaged via micro-CT", Journal of Biomechanics 43 (2010) 1279–1286
  • Yan Zaretskiy, Sebastian Geiger, Ken Sorbie, Malte Förster, "Efficient flow and transport simulations in reconstructed 3D pore geometries", Advances in Water Resources 33 (2010) 1508–1516
  • Su A Park, Su Hee Lee, Wan Doo Kim, "Fabrication of porous polycaprolactone/ hydroxyapatite (PCL/HA) blend scaffolds using a 3D plotting system for bone tissue engineering", Bioprocess Biosyst Eng (2011) 34:505–513
  • L. Podshivalov, A. F.-Y., “3D hierarchical geometric modeling and multiscale FE analysis as a base for individualized medical diagnosis of bone structure”, Bone 48 (2011) 693–703
  • T. Guillén, Q.-H. Z.-J., “Compressive behaviour of bovine cancellous bone and bone analogous materials, microCT characterisation and FE analysis”, Journal of the Mechanical Behaviour of Biomedical Materials, (2011), 4, 1452–1461.
  • Andrea Spaggiari, Noel O’Dowd, Eugenio Dragoni, "Multiscale modelling of porous polymers using a combined finite element and D-optimal design of experiment approach", Computational Materials Science, (2011), 50 2671–2682
  • Andrea Spaggiari, Noel O’Dowd, "The influence of void morphology and loading conditions on deformation and failure of porous polymers: A combined finite-element and analysis of variance study", Computational Materials Science 64 (2012) 41–46
  • Li-Mei Ren, M. T. “A comparative biomechanical study of bone ingrowth in two porous hydroxyapatite bioceramics”, Applied Surface Science, (2012), 262, 81-88.
  • Kristopher Doll, Ani Ural, "Mechanical Evaluation of Hydroxyapatite Nanocomposites Using Finite Element Modeling", Journal of Engineering Materials and Technology, January 2013, Vol. 135 / 011007-1
  • Jumpol Paiboon, D.V. Griffiths, Jinsong Huang, Gordon A. Fenton, "Numerical analysis of effective elastic properties of geomaterials containing voids using 3D random fields and finite elements”, International Journal of Solids and Structures 50 (2013) 3233–3241.
  • Mitra Asadi-Eydivand, Mehran Solati-Hashjin, Arghavan Farzad, Noor Azuan Abu Osman, "Effect of technical parameters on porous structure and strength of 3D printed calcium sulfate prototypes", Robotics and Computer-Integrated Manufacturing 37 (2016) 57–67
  • Ze Liu, Wen Chen, Josephine Carstensen, Jittisa Ketkaew, Rodrigo Miguel Ojeda Mota, James K. Guest, Jan Schroers, "3D metallic glass cellular structures", Acta Materialia 105 (2016) 35e43
  • O. B. Hassana, S. Guessasma, S. Belhabib, and H. Nouri, “Explaining the Difference Between Real Part and Virtual Design of 3D Printed Porous Polymer at the Microstructural Level”, Macromol. Mater. Eng., (2016), 301: 566–576. doi:10.1002/mame.201500360
  • Sandipan Roy, Niloy Khutia, Debdulal Das, Mitun Das, Vamsi Krishna Balla, Amit Bandyopadhyay, Amit Roy Chowdhury, “Understanding compressive deformation behaviour of porous Ti using finite element analysis", Materials Science and Engineering C 64 (2016) 436–443
There are 25 citations in total.

Details

Primary Language English
Subjects Engineering
Journal Section Research Article
Authors

Abdulaziz Alaboodi 0000-0003-0370-5324

Publication Date March 1, 2020
Submission Date November 8, 2018
Published in Issue Year 2020

Cite

APA Alaboodi, A. (2020). Experimental and Finite Element Methods Prediction of 3D Printed Material Mechanical Properties with Various Porosity. Politeknik Dergisi, 23(1), 121-127. https://doi.org/10.2339/politeknik.480248
AMA Alaboodi A. Experimental and Finite Element Methods Prediction of 3D Printed Material Mechanical Properties with Various Porosity. Politeknik Dergisi. March 2020;23(1):121-127. doi:10.2339/politeknik.480248
Chicago Alaboodi, Abdulaziz. “Experimental and Finite Element Methods Prediction of 3D Printed Material Mechanical Properties With Various Porosity”. Politeknik Dergisi 23, no. 1 (March 2020): 121-27. https://doi.org/10.2339/politeknik.480248.
EndNote Alaboodi A (March 1, 2020) Experimental and Finite Element Methods Prediction of 3D Printed Material Mechanical Properties with Various Porosity. Politeknik Dergisi 23 1 121–127.
IEEE A. Alaboodi, “Experimental and Finite Element Methods Prediction of 3D Printed Material Mechanical Properties with Various Porosity”, Politeknik Dergisi, vol. 23, no. 1, pp. 121–127, 2020, doi: 10.2339/politeknik.480248.
ISNAD Alaboodi, Abdulaziz. “Experimental and Finite Element Methods Prediction of 3D Printed Material Mechanical Properties With Various Porosity”. Politeknik Dergisi 23/1 (March 2020), 121-127. https://doi.org/10.2339/politeknik.480248.
JAMA Alaboodi A. Experimental and Finite Element Methods Prediction of 3D Printed Material Mechanical Properties with Various Porosity. Politeknik Dergisi. 2020;23:121–127.
MLA Alaboodi, Abdulaziz. “Experimental and Finite Element Methods Prediction of 3D Printed Material Mechanical Properties With Various Porosity”. Politeknik Dergisi, vol. 23, no. 1, 2020, pp. 121-7, doi:10.2339/politeknik.480248.
Vancouver Alaboodi A. Experimental and Finite Element Methods Prediction of 3D Printed Material Mechanical Properties with Various Porosity. Politeknik Dergisi. 2020;23(1):121-7.
 
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