Research Article
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Investigation Of Using Of Aluminum Dross As An Alternative Gas Removing Material In Steel Casting

Year 2020, , 641 - 647, 01.09.2020
https://doi.org/10.2339/politeknik.532616

Abstract

The use
of aluminium (Al) dross with casting residue instead of Al-Ca-Mg alloy used as
degasser in steel casting processes was investigated in this study. This dross
has not been subjected to any purification (purification, cleaning) process and
also has no economic value.



Samples
were produced by GS-52 steel material using resin sand casting. The degassing
processes in the casting samples were carried out by using 0.035% by weight
Al-Ca-Mg and aluminum dross. For comparison with these samples, a non-degassed
sample was also produced. The results of this study showed that, instead of the
AlCaMg alloy, Al-dross could be used for gas (oxygen) removal.

References

  • Capurro C., Cerrutti G. and Cicutti C., “Influence Of Vacuum Degassing On Steel Cleanliness”, 9th International Conference on Clean Steel, Budapest, Hungary, (September 2015), DOI: 10.13140/RG.2.1.3668.7845
  • Miltenberger R. S., Miltenberger, W. and Weirton V., “Process for preparing killed low carbon steel and continuously casting the same, and the solidified steel shapes thus produced”, Patent no: US3793000A
  • Chernyshov, E.A., Pichugina, E.Y. and Baev, I.M. “Effect of Liquid Metal Degassing on Alloy Steel Billet Quality”, Metallurgist 58(1-2), 28-30, (2014)
  • Zhang L., Thomas B.G., Wang X. and Cai K, “Evaluation And Control Of Steel Cleanliness – Review”, 85th Steelmaking Conference Proceedings, ISS-AIME, Warrendale, PA, 431-452, (2002)
  • Laurent H., Pär J., Reinholdsson, F., “The effect of deoxidation practise on inclusion characteristics in bearing steel production”, Steel Times International; Redhill 21 (6), 47-48, (Nov 1997).
  • Campbell J., “Effects of vibration during solidification”, Journal International Metals Reviews, 26 (1), 71-108, (2013), https://doi.org/10.1179/imtr.1981.26.1.71
  • Campbell, J., “Castings Practice: The Ten Rules of Castings”, Butterworth-Heineman, (2004)
  • Lipiński T. and Wach A., “The Effect of Fine Non-Metallic Inclusions on the Fatigue Strength of Structural Steel”, 60 (1), 65–69, (01 Apr 2015), DOI: https://doi.org/10.1515/amm-2015-0010
  • Steel Deoxidation: Part One, Total Materia, https://www.totalmateria.com/page.aspx?ID= CheckArticle&site=kts&NM=216, (08.02.2019)
  • Z. Ma, A. Franke and D. Janke: "Improvement of castibility and quality of continuously cast steel by alternative deoxidation techniques", Technical report, TU Freiberg, (1999).
  • Janke D., Ma Z, Valentin P. and Heinen A., “Improvement of Castability and Quality of Continuously Cast Steel”, ISIJ International, Volume 40 Issue 1 Pages 31-39 (2000)
  • Manfredi O., Wuth W. and Bohlinger I., “Characterizing the Physical and Chemical Properties of Aluminium Dross”, JOM, 49(11), 48-51, (November 1997)
  • Hwang J.Y., Huang X. and Xu Z., Recovery of Metals from Aluminium Dross and Saltcake, Journal of Mineral&Materials Characterization&Engineering, Vol 5, pp 47-62, (2006)
  • Hryn J.N. and Daniels E.J., “Recycling Aluminum Salt Cake,Process Engineering Section, Energy Systems Division”, Argonne National Laboratory, Industrial & Engineering Chemistry Research, 44(23), 8852-8857, (2005)
  • Yücel O. ve Car E., “Alüminyum Curuflarinin Değerlendirilmesi Ve Kalsiyum Alüminat Sentetik Curuf Yapici Üretimi”, Metalurji Dergisi, Sayı:175, 35-43, (Ağustos 2015)
  • Dimitrios S., “On Deoxidation Practice And Grain Size Of Austenitic Manganese Steel”, Licentiate thesis in Materials and Manufacturing, Jönköping University School of Engineering 1-57, 2017. (https://www.diva-portal.org/ smash/get/diva2:1153020 /FULLTEXT01.pdf, (Şubat 2019)

Çelik Dökümde Alternatif Gaz Giderme Malzemesi Olarak Alüminyum Cürufu Kullanımının İncelenmesi

Year 2020, , 641 - 647, 01.09.2020
https://doi.org/10.2339/politeknik.532616

Abstract

Döküm artığı olan aluminyum (Al) cürufunun, çelik döküm
işlemlerinde gaz giderici olarak kullanılan Al-Ca-Mg alaşımı yerine
kullanılabilirliği bu çalışmada araştırılmıştır. Bu cüruf hiçbir saflaştırma
(arıtma, temizleme) işlemine tabi tutulmamış ve aynı zamanda ekonomik değeri de
yoktur. 



Numuneler, GS-52 çelik malzeme kullanılarak reçineli kum kalıba döküm yöntemiyle
üretilmiştir. Döküm numunelerde gaz giderme işlemleri, ağırlıkça %0,035
oranında Al-Ca-Mg ve aluminyum cürufu kullanılarak gerçekleştirilmiştir. Bu
numunelerle karşılaştırma amacıyla gaz giderilmemiş numune de üretilmiştir.  Bu çalışma sonuçları, AlCaMg alaşımı yerine
özellikle Al cürufunun gaz (oksijen) giderme için kullanılabileceğini
göstermiştir.

References

  • Capurro C., Cerrutti G. and Cicutti C., “Influence Of Vacuum Degassing On Steel Cleanliness”, 9th International Conference on Clean Steel, Budapest, Hungary, (September 2015), DOI: 10.13140/RG.2.1.3668.7845
  • Miltenberger R. S., Miltenberger, W. and Weirton V., “Process for preparing killed low carbon steel and continuously casting the same, and the solidified steel shapes thus produced”, Patent no: US3793000A
  • Chernyshov, E.A., Pichugina, E.Y. and Baev, I.M. “Effect of Liquid Metal Degassing on Alloy Steel Billet Quality”, Metallurgist 58(1-2), 28-30, (2014)
  • Zhang L., Thomas B.G., Wang X. and Cai K, “Evaluation And Control Of Steel Cleanliness – Review”, 85th Steelmaking Conference Proceedings, ISS-AIME, Warrendale, PA, 431-452, (2002)
  • Laurent H., Pär J., Reinholdsson, F., “The effect of deoxidation practise on inclusion characteristics in bearing steel production”, Steel Times International; Redhill 21 (6), 47-48, (Nov 1997).
  • Campbell J., “Effects of vibration during solidification”, Journal International Metals Reviews, 26 (1), 71-108, (2013), https://doi.org/10.1179/imtr.1981.26.1.71
  • Campbell, J., “Castings Practice: The Ten Rules of Castings”, Butterworth-Heineman, (2004)
  • Lipiński T. and Wach A., “The Effect of Fine Non-Metallic Inclusions on the Fatigue Strength of Structural Steel”, 60 (1), 65–69, (01 Apr 2015), DOI: https://doi.org/10.1515/amm-2015-0010
  • Steel Deoxidation: Part One, Total Materia, https://www.totalmateria.com/page.aspx?ID= CheckArticle&site=kts&NM=216, (08.02.2019)
  • Z. Ma, A. Franke and D. Janke: "Improvement of castibility and quality of continuously cast steel by alternative deoxidation techniques", Technical report, TU Freiberg, (1999).
  • Janke D., Ma Z, Valentin P. and Heinen A., “Improvement of Castability and Quality of Continuously Cast Steel”, ISIJ International, Volume 40 Issue 1 Pages 31-39 (2000)
  • Manfredi O., Wuth W. and Bohlinger I., “Characterizing the Physical and Chemical Properties of Aluminium Dross”, JOM, 49(11), 48-51, (November 1997)
  • Hwang J.Y., Huang X. and Xu Z., Recovery of Metals from Aluminium Dross and Saltcake, Journal of Mineral&Materials Characterization&Engineering, Vol 5, pp 47-62, (2006)
  • Hryn J.N. and Daniels E.J., “Recycling Aluminum Salt Cake,Process Engineering Section, Energy Systems Division”, Argonne National Laboratory, Industrial & Engineering Chemistry Research, 44(23), 8852-8857, (2005)
  • Yücel O. ve Car E., “Alüminyum Curuflarinin Değerlendirilmesi Ve Kalsiyum Alüminat Sentetik Curuf Yapici Üretimi”, Metalurji Dergisi, Sayı:175, 35-43, (Ağustos 2015)
  • Dimitrios S., “On Deoxidation Practice And Grain Size Of Austenitic Manganese Steel”, Licentiate thesis in Materials and Manufacturing, Jönköping University School of Engineering 1-57, 2017. (https://www.diva-portal.org/ smash/get/diva2:1153020 /FULLTEXT01.pdf, (Şubat 2019)
There are 16 citations in total.

Details

Primary Language Turkish
Subjects Engineering
Journal Section Research Article
Authors

Hasan Hasırcı 0000-0001-5520-4383

Publication Date September 1, 2020
Submission Date February 26, 2019
Published in Issue Year 2020

Cite

APA Hasırcı, H. (2020). Çelik Dökümde Alternatif Gaz Giderme Malzemesi Olarak Alüminyum Cürufu Kullanımının İncelenmesi. Politeknik Dergisi, 23(3), 641-647. https://doi.org/10.2339/politeknik.532616
AMA Hasırcı H. Çelik Dökümde Alternatif Gaz Giderme Malzemesi Olarak Alüminyum Cürufu Kullanımının İncelenmesi. Politeknik Dergisi. September 2020;23(3):641-647. doi:10.2339/politeknik.532616
Chicago Hasırcı, Hasan. “Çelik Dökümde Alternatif Gaz Giderme Malzemesi Olarak Alüminyum Cürufu Kullanımının İncelenmesi”. Politeknik Dergisi 23, no. 3 (September 2020): 641-47. https://doi.org/10.2339/politeknik.532616.
EndNote Hasırcı H (September 1, 2020) Çelik Dökümde Alternatif Gaz Giderme Malzemesi Olarak Alüminyum Cürufu Kullanımının İncelenmesi. Politeknik Dergisi 23 3 641–647.
IEEE H. Hasırcı, “Çelik Dökümde Alternatif Gaz Giderme Malzemesi Olarak Alüminyum Cürufu Kullanımının İncelenmesi”, Politeknik Dergisi, vol. 23, no. 3, pp. 641–647, 2020, doi: 10.2339/politeknik.532616.
ISNAD Hasırcı, Hasan. “Çelik Dökümde Alternatif Gaz Giderme Malzemesi Olarak Alüminyum Cürufu Kullanımının İncelenmesi”. Politeknik Dergisi 23/3 (September 2020), 641-647. https://doi.org/10.2339/politeknik.532616.
JAMA Hasırcı H. Çelik Dökümde Alternatif Gaz Giderme Malzemesi Olarak Alüminyum Cürufu Kullanımının İncelenmesi. Politeknik Dergisi. 2020;23:641–647.
MLA Hasırcı, Hasan. “Çelik Dökümde Alternatif Gaz Giderme Malzemesi Olarak Alüminyum Cürufu Kullanımının İncelenmesi”. Politeknik Dergisi, vol. 23, no. 3, 2020, pp. 641-7, doi:10.2339/politeknik.532616.
Vancouver Hasırcı H. Çelik Dökümde Alternatif Gaz Giderme Malzemesi Olarak Alüminyum Cürufu Kullanımının İncelenmesi. Politeknik Dergisi. 2020;23(3):641-7.
 
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