Research Article
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Dimensional Accuracy Analysis of Samples Printed in Delta and Cartesian Kinematic Three Dimensional Printers

Year 2021, Volume: 24 Issue: 2, 529 - 537, 01.06.2021
https://doi.org/10.2339/politeknik.582410

Abstract

The motion mechanisms of manufacturing and robotic systems are developed in different structures, mainly in cartesian and delta structures having series or parallel movement abilities according to the capacity and construction structure of the system. Different systems are used according to the criteria such as bearing load capacity, sensitivity or cost of the system. In this study, the performances of machines installed in the delta and cartesian kinematic structures, which are mostly used in the kinematic systems of three - dimensional printers, were analyzed. In this context, in two different machines with these two construction structures, the same boundary conditions and 4 pieces of calibration parts especially in manufacturing features were printed. 23 different elements that constituted the calibration part were measured, tabulated, statistically analyzed, and the acceptable measuremental tolerance ranges of the elements were determined and the accuracy values of the machines were compared. As a result of this study, according to T test results, 15 of the 23 measurements on the Cartesian system based three-dimensional printers were obtained as acceptable in terms of tolerance range as well as 9 of the 23 different measurements were obtained as acceptable on Delta system. Consequently, operation accuracy of the Cartesian system based three-dimensional printers were higher than the Delta system under the same working conditions and manufacturing parameters.

Supporting Institution

Istanbul Gedik University

Thanks

We would like to thank Istanbul Gedik University BAP Coordinator for supporting us in this study.

References

  • [1] Hull, Charles W. “Apparatus for production of three- dimensional objects by stereolithography” U.S. Patents No. 4: 75,330, 11 Mar. (1986).
  • [2] S. Li, R. Zhang, F. Lin, R. Wu, Q. Lu, Z. Xiong, and X. Wang Y. Yan. “Rapid Prototyping and Manufacturing Technology: Principle, Representative Technics, Applications, and Development Trends”. Tsinghua Science & Technology,14: 1-12, (2009).
  • [3] Kruth, J. P., Levy, G., Klocke, F., Childs, T.H.C., “Consolidation phenomena in laser and powder-bed based layered manufacturing.” CIRP Annals - Manufacturing Technology, 56(2): 730–759, (2007).
  • [4] Galantucci, L. M., Lavecchia, F., Percoco, G., “Study of Compression Properties of Topologically Optimized FDM Made Structured Parts.” CIRP Annals - Manufacturing Technology, 57(1): 243–246, (2008).
  • [5] Hopkinson, N., Majewskia, C. E., Zarringhalamb, H., “Quantifying the Degree of Particle Melt in Selective Laser Sintering.” CIRP Annals, 58(1): 197–200, (2009).
  • [6] Armillotta, A.,” Assessment of Surface Quality on Textured FDM Prototypes.” Rapid Prototyping Journal, 12(1): 35–41, (2006).
  • [7] Galantucci, L.M., Lavecchia, F., Percoco, G., “Quantitative analysis of a chemical treatment to reduce roughness of parts fabricated using fused deposition modelling.” CIRP Annals -Manufacturing Technology, 59(1): 247-251, (2010).
  • [8] Galantucci, L.M., Lavecchia, F., “Direct digital manufacturing of ABS parts: An experimental study on effectiveness of proprietary software for shrinkage compensation.” International Journal of Digital Content Technology and its Applications, 19(6): 546-555, (2012).
  • [9] Galantucci, L.M., Lavecchia, F. Percoco, G., “Experimental Study Aiming to Enhance the Surface Finish of Fused Deposition Modeled Parts.” CIRP Annals-Manufacturing Technology, 58(1): 189-192, (2009).
  • [10] Wohler, T., “Additive Manufacturing and 3D Printing State of the Industry Annual Worldwide Progress Report.” Wohler associates, Colorado, USA, (2011).
  • [11] Pearce, J. M., Morris Blair, C., Laciak, K. J., Andrews, R., Nosrat, A. Zelenika-Zovko, I., “3-D Printing of Open Source Appropriate Technologies for Self-Directed Sustainable Development”, Journal of sustainable development, 3(4): 17-29, (2010).
  • [12] Wohlers T., Wohlers report : “3D printing and additive manufacturing state of the industry annual worldwide progress report”, Fort Collins, Wohlers Associates, (2016).
  • [13] Sudin M.N., Shamsudin S.A. and Abdullah M.A. “Effect of Part Features on Dimensional Accuracy of FDM Model” ARPN Journal of Engineering and Applied Sciences, 8067-8072, (2016).
  • [14] Bakar N. S. A., Alkahari M. R. and Boejang H. “Analysis on Fused Deposition Modeling Performance”, Journal of Zhejiang University-Science A, 11(12): 972-977, (2010).
  • [15] Dyrbuś G. “Investigation on quality of Rapid Prototyping FDM method”, 14th International Research. In Expert Conference. Trends in the Development of Machinery and Associated Technology, 11-18 September, Mediterranean Cruise, (2010).
  • [16] Dixit N.K., Srivastava R. and Narain R., “Comparison of Two Different Rapid Prototyping System Based on Dimensional Performance Using Grey Relational Grade Method.” Procedia Technology, 25: 908-915, (2016).
  • [17] L.M. Galantucci, I. Bodi, J. Kacani, F. Lavecchia., “Analysis of Dimensional Performance for 3D Open-source Printer Based on Fused Deposition Modeling Technique”, Procedia CIRP. 28: 82-87, (2015).
  • [18] Habeeb H.A., Alkahari M.R., Ramli F.R., Hasan R. and Maidin S., “Strength and porosity of additively manufactured PLA using a low cost 3D printing”., Proceedings of Mechanical Engineering Research Day, 69-70, (2016).
  • [19] Nazan M. A., Ramli F. R., Alkahari M. R., Sudin M. N. and Abdullah M. A., “Process parameter optimization of 3D printer using Response Surface Method”, ARPN Journal of Engineering and Applied Sciences. 12(7): 2291-2296, (2017).
  • [20] Nazan M. A., Ramli F. R., Alkahari M. R., Sudin M. N. and Abdullah M. A., “An investigation on applying different types of adhesive to reduce warping deformation in open source 3D printer”, Proceedings of Mechanical Engineering Research Day, 155-157, (2017).
  • [21] Nazan, M. A., Ramli, F. R., Alkahari, M. R., Tokoroyama, T., and Umehara, N. “Polymer adhesion investigation on fused deposition modelling machine”, In Proceedings of SAKURA Symposium on Mechanical Science and Engineering, 6-7, (2017).
  • [22] Majid, S.N.A., Alkahari, M.R., Ramli, F.R., Fai, T.C., Sudin, M.N., “Influence of integrated pressing during Fused Filament Fabrication on tensile strength and porosity”, Journal of Mechanical Engineering, 2: 185-197, (2017).
  • [23] Ramli F.R. and Nazan M.A., “Layer adhesion study of plant bio-adhesive to reduce curling effect in 3D printer”, In Proceedings of SAKURA Symposium on Mechanical Science and Engineering, 1-2, (2017).
  • [24] Kaygısız, H, Çetinkaya, K. "CNC Freze Eğitim Seti Tasarımı ve Uygulaması". Uluslararası Teknolojik Bilimler Dergisi 2(3): 53-71, (2010).

Dimensional Accuracy Analysis of Samples Printed in Delta and Cartesian Kinematic Three Dimensional Printers

Year 2021, Volume: 24 Issue: 2, 529 - 537, 01.06.2021
https://doi.org/10.2339/politeknik.582410

Abstract

The motion mechanisms of manufacturing and robotic systems are developed in different structures, mainly in cartesian and delta structures having series or parallel movement abilities according to the capacity and construction structure of the system. Different systems are used according to the criteria such as bearing load capacity, sensitivity or cost of the system. In this study, the performances of machines installed in the delta and cartesian kinematic structures, which are mostly used in the kinematic systems of three - dimensional printers, were analyzed. In this context, in two different machines with these two construction structures, the same boundary conditions and 4 pieces of calibration parts especially in manufacturing features were printed. 23 different elements that constituted the calibration part were measured, tabulated, statistically analyzed, and the acceptable measuremental tolerance ranges of the elements were determined and the accuracy values of the machines were compared. As a result of this study, according to T test results, 15 of the 23 measurements on the Cartesian system based three-dimensional printers were obtained as acceptable in terms of tolerance range as well as 9 of the 23 different measurements were obtained as acceptable on Delta system. Consequently, operation accuracy of the Cartesian system based three-dimensional printers were higher than the Delta system under the same working conditions and manufacturing parameters.

References

  • [1] Hull, Charles W. “Apparatus for production of three- dimensional objects by stereolithography” U.S. Patents No. 4: 75,330, 11 Mar. (1986).
  • [2] S. Li, R. Zhang, F. Lin, R. Wu, Q. Lu, Z. Xiong, and X. Wang Y. Yan. “Rapid Prototyping and Manufacturing Technology: Principle, Representative Technics, Applications, and Development Trends”. Tsinghua Science & Technology,14: 1-12, (2009).
  • [3] Kruth, J. P., Levy, G., Klocke, F., Childs, T.H.C., “Consolidation phenomena in laser and powder-bed based layered manufacturing.” CIRP Annals - Manufacturing Technology, 56(2): 730–759, (2007).
  • [4] Galantucci, L. M., Lavecchia, F., Percoco, G., “Study of Compression Properties of Topologically Optimized FDM Made Structured Parts.” CIRP Annals - Manufacturing Technology, 57(1): 243–246, (2008).
  • [5] Hopkinson, N., Majewskia, C. E., Zarringhalamb, H., “Quantifying the Degree of Particle Melt in Selective Laser Sintering.” CIRP Annals, 58(1): 197–200, (2009).
  • [6] Armillotta, A.,” Assessment of Surface Quality on Textured FDM Prototypes.” Rapid Prototyping Journal, 12(1): 35–41, (2006).
  • [7] Galantucci, L.M., Lavecchia, F., Percoco, G., “Quantitative analysis of a chemical treatment to reduce roughness of parts fabricated using fused deposition modelling.” CIRP Annals -Manufacturing Technology, 59(1): 247-251, (2010).
  • [8] Galantucci, L.M., Lavecchia, F., “Direct digital manufacturing of ABS parts: An experimental study on effectiveness of proprietary software for shrinkage compensation.” International Journal of Digital Content Technology and its Applications, 19(6): 546-555, (2012).
  • [9] Galantucci, L.M., Lavecchia, F. Percoco, G., “Experimental Study Aiming to Enhance the Surface Finish of Fused Deposition Modeled Parts.” CIRP Annals-Manufacturing Technology, 58(1): 189-192, (2009).
  • [10] Wohler, T., “Additive Manufacturing and 3D Printing State of the Industry Annual Worldwide Progress Report.” Wohler associates, Colorado, USA, (2011).
  • [11] Pearce, J. M., Morris Blair, C., Laciak, K. J., Andrews, R., Nosrat, A. Zelenika-Zovko, I., “3-D Printing of Open Source Appropriate Technologies for Self-Directed Sustainable Development”, Journal of sustainable development, 3(4): 17-29, (2010).
  • [12] Wohlers T., Wohlers report : “3D printing and additive manufacturing state of the industry annual worldwide progress report”, Fort Collins, Wohlers Associates, (2016).
  • [13] Sudin M.N., Shamsudin S.A. and Abdullah M.A. “Effect of Part Features on Dimensional Accuracy of FDM Model” ARPN Journal of Engineering and Applied Sciences, 8067-8072, (2016).
  • [14] Bakar N. S. A., Alkahari M. R. and Boejang H. “Analysis on Fused Deposition Modeling Performance”, Journal of Zhejiang University-Science A, 11(12): 972-977, (2010).
  • [15] Dyrbuś G. “Investigation on quality of Rapid Prototyping FDM method”, 14th International Research. In Expert Conference. Trends in the Development of Machinery and Associated Technology, 11-18 September, Mediterranean Cruise, (2010).
  • [16] Dixit N.K., Srivastava R. and Narain R., “Comparison of Two Different Rapid Prototyping System Based on Dimensional Performance Using Grey Relational Grade Method.” Procedia Technology, 25: 908-915, (2016).
  • [17] L.M. Galantucci, I. Bodi, J. Kacani, F. Lavecchia., “Analysis of Dimensional Performance for 3D Open-source Printer Based on Fused Deposition Modeling Technique”, Procedia CIRP. 28: 82-87, (2015).
  • [18] Habeeb H.A., Alkahari M.R., Ramli F.R., Hasan R. and Maidin S., “Strength and porosity of additively manufactured PLA using a low cost 3D printing”., Proceedings of Mechanical Engineering Research Day, 69-70, (2016).
  • [19] Nazan M. A., Ramli F. R., Alkahari M. R., Sudin M. N. and Abdullah M. A., “Process parameter optimization of 3D printer using Response Surface Method”, ARPN Journal of Engineering and Applied Sciences. 12(7): 2291-2296, (2017).
  • [20] Nazan M. A., Ramli F. R., Alkahari M. R., Sudin M. N. and Abdullah M. A., “An investigation on applying different types of adhesive to reduce warping deformation in open source 3D printer”, Proceedings of Mechanical Engineering Research Day, 155-157, (2017).
  • [21] Nazan, M. A., Ramli, F. R., Alkahari, M. R., Tokoroyama, T., and Umehara, N. “Polymer adhesion investigation on fused deposition modelling machine”, In Proceedings of SAKURA Symposium on Mechanical Science and Engineering, 6-7, (2017).
  • [22] Majid, S.N.A., Alkahari, M.R., Ramli, F.R., Fai, T.C., Sudin, M.N., “Influence of integrated pressing during Fused Filament Fabrication on tensile strength and porosity”, Journal of Mechanical Engineering, 2: 185-197, (2017).
  • [23] Ramli F.R. and Nazan M.A., “Layer adhesion study of plant bio-adhesive to reduce curling effect in 3D printer”, In Proceedings of SAKURA Symposium on Mechanical Science and Engineering, 1-2, (2017).
  • [24] Kaygısız, H, Çetinkaya, K. "CNC Freze Eğitim Seti Tasarımı ve Uygulaması". Uluslararası Teknolojik Bilimler Dergisi 2(3): 53-71, (2010).
There are 24 citations in total.

Details

Primary Language English
Subjects Engineering
Journal Section Research Article
Authors

Erkan İncekar 0000-0002-8919-298X

Hüseyin Kaygısız

Sebahattin Babur This is me

Publication Date June 1, 2021
Submission Date June 26, 2019
Published in Issue Year 2021 Volume: 24 Issue: 2

Cite

APA İncekar, E., Kaygısız, H., & Babur, S. (2021). Dimensional Accuracy Analysis of Samples Printed in Delta and Cartesian Kinematic Three Dimensional Printers. Politeknik Dergisi, 24(2), 529-537. https://doi.org/10.2339/politeknik.582410
AMA İncekar E, Kaygısız H, Babur S. Dimensional Accuracy Analysis of Samples Printed in Delta and Cartesian Kinematic Three Dimensional Printers. Politeknik Dergisi. June 2021;24(2):529-537. doi:10.2339/politeknik.582410
Chicago İncekar, Erkan, Hüseyin Kaygısız, and Sebahattin Babur. “Dimensional Accuracy Analysis of Samples Printed in Delta and Cartesian Kinematic Three Dimensional Printers”. Politeknik Dergisi 24, no. 2 (June 2021): 529-37. https://doi.org/10.2339/politeknik.582410.
EndNote İncekar E, Kaygısız H, Babur S (June 1, 2021) Dimensional Accuracy Analysis of Samples Printed in Delta and Cartesian Kinematic Three Dimensional Printers. Politeknik Dergisi 24 2 529–537.
IEEE E. İncekar, H. Kaygısız, and S. Babur, “Dimensional Accuracy Analysis of Samples Printed in Delta and Cartesian Kinematic Three Dimensional Printers”, Politeknik Dergisi, vol. 24, no. 2, pp. 529–537, 2021, doi: 10.2339/politeknik.582410.
ISNAD İncekar, Erkan et al. “Dimensional Accuracy Analysis of Samples Printed in Delta and Cartesian Kinematic Three Dimensional Printers”. Politeknik Dergisi 24/2 (June 2021), 529-537. https://doi.org/10.2339/politeknik.582410.
JAMA İncekar E, Kaygısız H, Babur S. Dimensional Accuracy Analysis of Samples Printed in Delta and Cartesian Kinematic Three Dimensional Printers. Politeknik Dergisi. 2021;24:529–537.
MLA İncekar, Erkan et al. “Dimensional Accuracy Analysis of Samples Printed in Delta and Cartesian Kinematic Three Dimensional Printers”. Politeknik Dergisi, vol. 24, no. 2, 2021, pp. 529-37, doi:10.2339/politeknik.582410.
Vancouver İncekar E, Kaygısız H, Babur S. Dimensional Accuracy Analysis of Samples Printed in Delta and Cartesian Kinematic Three Dimensional Printers. Politeknik Dergisi. 2021;24(2):529-37.