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Drilling process: a review

Year 2017, , 120 - 130, 01.04.2017
https://doi.org/10.16984/saufenbilder.296833

Abstract

Drilling has
important role among all machining operations. In during drilling process such
as excessive surface roughness, burr formation, ovality and axial deviation
with adverse results have been encountered. These results have a significant
influence in determining product quality and manufacturing costs. Hence, It is
necessary to minimize these adverse results in order to work on each machine
part precisely and to get an increased efficiency in production. Thrust force,
torque, tool wear and surface roughness can be controlled by determining the
optimum cutting parameters. Thereby, using these parameters increased
efficiency and accuracy in production are provided. The investigated studies
which are about drilling process on different materials are presented in this
study.

References

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Delik delme prosesi: bir araştırma

Year 2017, , 120 - 130, 01.04.2017
https://doi.org/10.16984/saufenbilder.296833

Abstract

 Delik
delme işlemi, talaşlı imalat işlemleri arasında önemli bir yere sahiptir. Delme
işlemi esnasında, aşırı yüzey pürüzlülüğü, çapak oluşumu, dairesellik, eksenel
kaçıklık ve hızlı takım aşınması gibi istenmeyen sonuçlarla karşılaşılmaktadır.
Bu sonuçlar, ürün kalitesinin ve üretim maliyetlerinin belirlenmesinde önemli
bir etkiye sahiptir. Buna göre, makine parçalarının birbirleri arasında hassas
çalışabilmeleri ve üretimde verimliliğin arttırılabilmesi için istenmeyen bu
sonuçların en aza indirgenmesi gerekmektedir. Kesme esnasında oluşan ilerleme
kuvveti, moment, takım aşınması ve yüzey pürüzlülüğü, optimum kesme
parametrelerinin belirlenmesi ile kontrol edilebilmektedir. Böylelikle, optimum
kesme parametreleri belirlenerek, üretimde verimliliğin ve hassasiyetin
arttırılması sağlanmaktadır. Bu çalışmada, farklı malzemeler üzerinde delik
delme işlemi ile ilgili yapılan çalışmalar araştırılarak elde edilen sonuçlar
bir arada sunulmuştur.

References

  • [1] Ö. Tekaslan, N. Gerger, ve U. Şeker, “AISI 304 östenitik paslanmaz çeliklerde kesme parametrelerine bağlı olarak yüzey pürüzlülüklerinin araştırılması”, BAÜ FBE Dergisi, 10 (2), 3-12, 2008.
  • [2] G. Sur, H. Çetin, E. Çevik, H. Ahlatçı and Y. Sun, “Determining the Influence of Ti Additive on Surface Roughness During Turning of AA6063 Alloy”, 6th International Advanced Technologies Symposium (IATS’11), Elazığ, Turkey, 2011, pp.180-185.
  • [3] W.C. Chen, and C.C. Tsao, “Cutting performance of different coated twist drills”, Journal of Material Processing Technology, 88 (1-3), 203-207, 1999.
  • [4] H. Zhao, “Predictive models for forces, power and hole oversize in drilling operations”, Ph.D. thesis, University of Melbourne, Australia, 1994.
  • [5] H.L. Tonshoff, W. Spintig, and W. Konig, A. Neises, “Machining of Holes Developments in Drilling Technology”, Annals of the CIRP, 43 (2), 551-560, 1994.
  • [6] R. Li, and A.J. Shih, “Finite element modeling of high-throughput drilling of Ti-6Al-4V”, Transactions of NAMRI/SME, 35, 73-80, 2007.
  • [7] T. Kıvak, “Kesici Takımlara Uygulanan Kriyojenik İşlemin Ti-6Al-4V Alaşımının Delinebilirliği Üzerindeki Etkilerinin Araştırılması”, Doktora Tezi, Gazi Üniversitesi Fen Bilimleri Enstitüsü, Ankara, 2012.
  • [8] M. Akkurt, “Talaş Kaldırma Yöntemleri ve Takım Tezgâhları”, Birsen Yayınevi, İstanbul, 1998, 23-90.
  • [9] S.A. Basile, “Modeling transverse motions of a drill bit for process understanding”, Precision Engineering, 15 (4), 258-265, 1993.
  • [10] M.S. Roger, and V.L. Russell, “Experimental design for process settings in aircraft manufacturing. In: Statistical case studies: a collaboration between academe and industry”, Society for Industrial and Applied Mathematics, 235-247, 1998.
  • [11] M. Kurt, E. Bagci, and Y. Kaynak, “Application of Taguchi methods in the optimization of cutting parameters for surface finish and hole diameter accuracy in dry drilling processes”, International Journal of Advanced Manufacturing Technology, 40 (5), 458-469, 2009.
  • [12] E. Kılıçkap, ve M. Hüseyinoğlu, “Tepki yüzey modeli ve genetik algoritma kullanılarak AISI 316’ nın delinmesinde oluşan çapak yüksekliğinin modellenmesi ve optimizasyonu”, Mühendislik Dergisi, 1 (1), 71-80, 2010.
  • [13] P.F. Zhang, N.J. Churi, and Z.J. Pei, C. Treadwell, “Mechanical Drilling Processes for Titanium Alloys: A Literature Review”, Machining Science and Technology: An International Journal, 12 (4), 417-444, 2008.
  • [14] K. Colligan, “New tool drills both titanium and carbon composites”, American Machinist, 138 (10), 56-58, 1994.
  • [15] D. Kim, and M. Ramulu, “Cutting and drilling characteristics of hybrid titanium composite laminate (HTCL)”, In Proceedings of Materials and Processing Technologies for Revolutionary Applications Fall Technical Conference. Seattle, Washington, 2005, 1-8.
  • [16] B.K. Lambert, “Prediction of force, torque and burr length in drilling titanium-composite materials”, SME Technical Paper MR79-363, 1979.
  • [17] G. Meral, H. Dilipak, ve M. Sarıkaya, “AISI 1050 Malzemenin Delinmesinde Delme Parametrelerinin Delik Kalitesi Üzerindeki Etkisinin Çoklu Regresyon Metoduyla Modellenmesi”, Makine Teknolojileri Elektronik Dergisi, 8 (1), 37-46, 2011.
  • [18] F. Mendi, “Takım tezgahları teori ve hesapları”, Gazi Kitabevi, Ankara, 1996, 5-40.
  • [19] X. Yang, and C.R. Liu, “Machining titanium and its alloys”, Machining Science and Technology, 3 (1), 107-139, 1999.
  • [20] E.Q. Ezugwu, “Titanium alloys and their machinability-a review”, Journal of Materials Processing Technology, 68 (3), 262-274, 1997.
  • [21] W. Konig, “Applied research on the machinability of titanium and its alloys”, In Proceedings of the Forty-Seventh Meeting of AGARD Structural and Materials Panel, Florence, 1979, 1-10.
  • [22] J.F. Kahles, M. Field, and D. Eylon, F.H. Froes, “Machining of titanium alloys”, Journal of Metals, 37 (4), 27-35, 1985.
  • [23] Anonymous (2006) Specific cutting force. Available: http://aluminium.matter.org.uk/content/html/eng/default.asp?catid=129&pageid=2144416344.
  • [24] R.A. Williams. “A study of the drilling process”, Journal of Engineering for Industry, 96 (4), 1207-1215, 1974.
  • [25] L.B. Zhang, L.J. Wang, X.Y. Liu, H.W. Zhao, X. Wang, H.Y. Luo, “Mechanical model for predicting thrust and torque in vibration drilling fibre-reinforced composite materials”, International Journal of Machine Tools and Manufacture, 41 (5), 641-657, 2001.
  • [26] L.P. Wang, L.J. Wang, Y.H. He, Z.J. Yang, “Prediction and computer simulation of dynamic thrust and torque in vibration drilling”, Proceedings Institution of Mechanical Engineers (Part B) Journal of Engineering Manufacture, 212 (6), 489-497, 1998.
  • [27] L.P. Wang, J.S. Wang, and P.Q. Ye, L.J. Wang, “A theoretical and experimental investigation of thrust and torque in vibration microdrilling”, Proceedings Institution of Mechanical Engineers (Part B) Journal of Engineering Manufacture, 215 (11), 1539-1548, 2001.
  • [28] G.L. Coz. M. Marinescu, and A. Devillez, D. Dudzinski, L. Velnom, “Measuring temperature of rotating cutting tools: Application to MQL drilling and dry milling of aerospace alloys”, Applied Thermal Engineering, 36 (1), 434-441, 2012.
  • [29] R.P. Zeilmann, and W.L. Weingaertner, “Analysis of temperature during drilling of TiAl4V with minimal quantity of lubricant”, Journal of Materials Processing Technology, 179, (1-3), 124-127, 2006.
  • [30] C.C. Tsao, and H. Hocheng, “Evaluation of thrust force and surface roughness in drilling composite material using Taguchi analysis and neural network”, Journal of Materials Processing and Technology, 203 (1-3), 342-348, 2008.
  • [31] A.I.S. Antonialli, A.E. Diniz, and R. Pederiva, “Vibration analysis of cutting force in titanium alloy milling”, International Journal of Machine Tools & Manufacture, 50 (1), 65-74, 2010.
  • [32] V.P. Astakhov, “Effects of the cutting feed, depth of cut, and workpiece (bore) diameter on the tool wear rate”, International Journal of Advanced Manufacturing Technology, 34 (7-8), 631-640, 2007.
  • [33] I. Korkut, K. Yavuz, and Y. Turgut, “An experimental investigation into the machinability of GGG-70 grade spheroidal graphite cast iron”, Indian Journal of Engineering & Materials Sciences, 16 (2), 116-122, 2009.
  • [34] T. Rajmohan, and K. Palanikumar, “Optimization of Machining Parameters for Surface Roughness and Burr Height in Drilling Hybrid Composites”, Materials and Manufacturing Processes, 27 (3), 320-328, 2012.
  • [35] H. Hocheng, and H. Puw, “On drilling characteristics of fibre-reinforced thermoset and thermoplastics”, International Journal of Machine Tools and Manufacture, 32 (4), 583–592, 1992.
  • [36] H. Hocheng, H. Puw, and K. Yao, “Experimental aspects of drilling of some fibre reinforced plastics”, Proceedings of the machining of composite materials symposium. Chicago Illinois: ASM Materials week, 1992, 127-138.
  • [37] W. Chen, “Some experimental investigations in the drilling of carbon fibre-reinforced plastic (CFRP) composite laminates”, International Journal of Machine Tools and Manufacture, 37 (8), 1097-1108, 1997.
  • [38] P.K.R. Rao, and M.S. Shunmugam, “Accuracy and surface finish in BTA drilling”, International Journal of Production Research, 25 (1), 31-44, 1987.
  • [39] P.K.R. Rao, and M.S. Shunmugam, “Wear studies in boring trepanning association drilling”, Wear, 124 (1), 33-43, 1988.
  • [40] P.K.R. Rao, and M.S. Shunmugam, “Investigation: stress in boring trepanning association machining”, Wear, 119 (1), 89-100, 1987.
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There are 79 citations in total.

Details

Subjects Mechanical Engineering
Journal Section Research Articles
Authors

Şenol Bayraktar

Yusuf Sıyambaş

Yakup Turgut

Publication Date April 1, 2017
Submission Date January 25, 2016
Acceptance Date October 26, 2016
Published in Issue Year 2017

Cite

APA Bayraktar, Ş., Sıyambaş, Y., & Turgut, Y. (2017). Drilling process: a review. Sakarya University Journal of Science, 21(2), 120-130. https://doi.org/10.16984/saufenbilder.296833
AMA Bayraktar Ş, Sıyambaş Y, Turgut Y. Drilling process: a review. SAUJS. April 2017;21(2):120-130. doi:10.16984/saufenbilder.296833
Chicago Bayraktar, Şenol, Yusuf Sıyambaş, and Yakup Turgut. “Drilling Process: A Review”. Sakarya University Journal of Science 21, no. 2 (April 2017): 120-30. https://doi.org/10.16984/saufenbilder.296833.
EndNote Bayraktar Ş, Sıyambaş Y, Turgut Y (April 1, 2017) Drilling process: a review. Sakarya University Journal of Science 21 2 120–130.
IEEE Ş. Bayraktar, Y. Sıyambaş, and Y. Turgut, “Drilling process: a review”, SAUJS, vol. 21, no. 2, pp. 120–130, 2017, doi: 10.16984/saufenbilder.296833.
ISNAD Bayraktar, Şenol et al. “Drilling Process: A Review”. Sakarya University Journal of Science 21/2 (April 2017), 120-130. https://doi.org/10.16984/saufenbilder.296833.
JAMA Bayraktar Ş, Sıyambaş Y, Turgut Y. Drilling process: a review. SAUJS. 2017;21:120–130.
MLA Bayraktar, Şenol et al. “Drilling Process: A Review”. Sakarya University Journal of Science, vol. 21, no. 2, 2017, pp. 120-3, doi:10.16984/saufenbilder.296833.
Vancouver Bayraktar Ş, Sıyambaş Y, Turgut Y. Drilling process: a review. SAUJS. 2017;21(2):120-3.

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